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Sanding or Filing jig

 
Post new topic   Reply to topic   printer-friendly view    Model Ship World Forum Index -> Wooden Tips and Tricks and Making Jigs

Cut-Throat Jake

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PostPosted: Thu Sep 28, 2006 12:53 pm    Post subject: Sanding or Filing jig
 
Thought I'd post this to help with all the filing and sanding that's going on with the Triton cross-section build.



I find it next to impossible to sand or file a small surface area flat, to my satisfaction, without a jig.
This sanding jig can be constructed with little more than a few pieces of scrap, a drill, a square to line things up, and a couple of bolts. You can remove the feet if you make recesses for the lower bolt heads, or use a clamp and a ruler to replace the fence. The holes can be used instead of the two slots, or to insert pegs to hold the workpiece against. Use wing-nuts to make tightening the bolts easy.

Glue the abrasive paper to the sanding bock with rubber cement. Use both sides of the block with different grades of paper. The small strip of wood on the bottom 'shelf' stops you sanding your jig instead of the workpiece.
If you want to use a flat file, then hold it again the block as a guide.

I used a similar commercially available jig for a while, until I thought of this little baby. No more fiddling with your futtocks, Triton-heads!

Jake
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Russ

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PostPosted: Thu Sep 28, 2006 4:42 pm    Post subject:
 
Jake:
That's a nice jig. It looks very useful indeed. I see that it would be very useful in keeping the edges square and that is very important.

But, I want to remind everyone that nothing can replace the old MK I eyeballs. Smile

Russ

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captainpugwash

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PostPosted: Thu Sep 28, 2006 4:54 pm    Post subject:
 
Nice jig, and its these butt ends which worry me the most as few of my cut strokes are 90 degrees to the horizontal, and even fewer edges stay flat when I sand them. I'll add my Mk I eyes to this and throw the jin in for good measure too.

An air of confidence is now raining in! lol

What about an attachment for gripping futtocks?

Jim

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Cut-Throat Jake

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PostPosted: Thu Sep 28, 2006 5:11 pm    Post subject:
 
captainpugwash wrote:
What about an attachment for gripping futtocks?


Assuming nothing has gone previously awry in the machine shop, then Mk 1 hand (2 pieces) with attachments a, b, c, d and e, usually suffice.

Or you could drill a few holes for pegs perpendicular to the sanding direction. With only two pegs you'll always have two points of contact on a curved surface.

Another cheap tool that I find incredibly useful in conjunction with the jig is the angle setter

Jake



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bobeaston

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PostPosted: Fri Sep 29, 2006 11:28 am    Post subject: Re: Sanding or Filing jig
 
Cut-Throat Jake wrote:
Thought I'd post this to help with all the filing and sanding that's going on with the Triton cross-section build.
...

I used a similar commercially available jig for a while, until I thought of this little baby. No more fiddling with your futtocks, Triton-heads!

Jake


Nice jig Jake!!! A lot of us enjoy making tools as much as making models, and that jig is a good mini-project. Yet, for those who prefer to let someone else do the jig making, the commercial variant is the "TrueSander" which uses a square aluminum as the base for a sanding block, and keeps edges very straight. Micro-Mark carries them.

http://www.ares-server.com/Ares/Ares.asp?MerchantID=RET01229&Action=Catalog&Type=Product&ID=14475

or http://www.micromark.com/ and item number 14475.

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PostPosted: Mon Jan 22, 2007 2:11 am    Post subject: Universal sander
 
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JerzyBin

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PostPosted: Mon Jan 22, 2007 11:00 am    Post subject:
 
mhm, all of them are nice...
Perhaps I will try to build one tonight, especially when I fight now with planks trimming and stealers using my small manual planer.

So simple and such great help.

Thanks

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Jerzy


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