Endeavour J Class by cdrusn89 - FINISHED - Amati - 1/35 scale

[cdrusn89]

Working on the centerline Mahogany "stripe" and the deck edge pieces. I decided to keep the deck edge pieces the same as the deck (instead of Mahogany). I thought there would make the deck edge to "busy" with dark blue, Mahogany and the yellow cedar in close proximity. I dismantled my "paint booth" and moved the model over to that bench with the full size plans underneath so I can easily pick off the dimensions for the deck edge pieces. I inserted the cockpit to see where the centerline piece has to end since I believe the decking comes up to the cockpit rather than the cockpit sitting on top of the decking at the ends.

 

I am still thinking about how to treat the deck planking edges. I assume there is some kind of caulking between the deck planks but wonder that they were still using pitch/tar in the 1930s. The darker (and very poor quality) deck planking supplied in the kit makes figuring out what was done on the model displayed on the box difficult. At the moment I am inclined to do nothing on the edges but I am still considering my options as I am not quite to the point of laying planking just yet.

[cdrusn89]

Continuing to plank the deck and add the details at bow. Bow details were not really an issue except I had to build a new front piece. The one is the kit is too small. Not sure if I somehow got the extreme front of the bow too big or this is just another of life's mysteries. Anyway, I had extra Mahogany (which I still had to stain to get is as dark as that supplied in the kit) and fabing it was  no big deal. I did have to file the bottom of the cleats flat as the mold mark puts a pretty serious ridge down the center that interferes with it sitting flat.

 

The deck planking does present some challenges. Specifically the handrails which are supplied as laser cut pieces, six on each side. The objective is to leave an opening in the planking for these 1mm wide handrails to be installed after the planking has been completed and sanded. Sanding would be a significant challenge with the hand rails sticking up if the were installed along with the deck planks. The problem is creating the 1mm wide filler planks that will go with the handrails to maintain the 2mm wide deck planking scheme. I did not have any difficulty creating these 1mm X 1mm planks as I have a Byrnes thickness sander which works marvelously well with accuracy of about .03mm. Creating these planks without a thickness sander would be a real challenge as two of them need to be 12" long.

 

So I sanded down some of the deck planks to 1mm X 1mm, and glued them to the side of the handrails, after lightly sanding the bottom edge of the handrail to get a better gluing surface. Once dry I placed the handrail/filler on the deck after planking up to where the handrail is located then put another plank on the other side of the handrail/filler to hold it in place. I used push pins to hold this out plank in place. Once satisfied that the handrail was where it needed to be I ran a bead of wood glue between the out edge of the outer plank and the deck. I used a pin to run this glue along the edge between the plank and the deck and then ran a damp rag over the area to pull up the excess glue. Once the glue has set I remove the handrail and move on to the next one.

 

Order of photos issue again - the last one below shows the initial set up. The next to last one is the same shot from the other side and you can see there is a gap between the planks. In the first one of this series you see I added two more pins to close the gap before adding the glue and trying to get it in the groove.

 

Edited October 31, 2019 by cdrusn89
explain photo sequencing

[cdrusn89]

All the handrail "slots" completed on the starboard side.

 

On the port side I am thinking about just gluing the 1mm X 1mm fillers onto the deck rather than onto the handrails. Not sure which is the easier way to go. Getting the filler pieces on the handrails was not that easy - not hard to get them misaligned.

 

I have some time to think about it - Starboard side isn't half done yet.

[cdrusn89]

Starboard side deck planking complete - Yikes there is a lot of deck to plank. If I had it to do over I might use a little wider planks - 2mm seems to take forever - and that was only the half of it.

 

Waiting to sand until both sides are done.

Edited October 31, 2019 by cdrusn89
typo

[cdrusn89]

While waiting for glue to set up I decided that the winches needed something to help locate them - especially on what will be the varnished deck. So I drilled a hole in the center (hopefully) and glued min a 3/64" brass rod. Some are not as straight as I would like but I plan on drilling the hole in the deck somewhat oversize so hopefully this will not present too much of a problem.

 

I tried #56 and #57 bits for the hole and the #57 was too small and the #56 a bit too big even though 3/64s would be between a #56 and #55 according to my drill size chart. Oh well.

Edited November 1, 2019 by cdrusn89

[KeithAug]

19 hours ago, cdrusn89 said:

2mm seems to take forever

It seems to me that you made remarkably quick progress Gary.

I'm not quite sure why you needed to pin in the bottom of the winches - isn't the spigot on the bottom of the winch long enough to locate them? Obviously I din't encounter the problem because I made replacement winches.

[Gregory]

5 hours ago, cdrusn89 said:

I tried #56 and #57 bits for the hole and the #57 was too small and the #56 a bit too big even though 3/64s would be between a #56 and #55 according to my drill size chart. Oh well.

 

When the right size hole seems to elude me, I have a set of something like these: Micro-Size Precision Reamers

 

I don't think I paid that much, but it was over 20 years ago, so inflation probably means I did.

 

I find them invaluable when it come to blocks and such..

[cdrusn89]

Yea, I guess if I had looked at the drawing a little more carefully I would have seen that the flared base and up is the part above the deck.

 

Oh well, no harm except a few wasted minutes.

[cdrusn89]

Deck planking completed and first sanding (120 grit) completed. Second half went pretty much like the first except it was n ot quite as symmetrical. I had to create a piece tapered on both ends where it came together at the centerline amidships. On the stbd side it was only tapered on one end.

 

It appears that I either did not get the centerline piece in the center aft of the cockpit (it never occurred to me to use the laser level to help with this) or something else is badly off as the handrail is clearly closer to the centerline board on the stbd side than of the port. Not much I can do about it now (or while I was planking the deck) so I will have to live with it.

 

If I had it to do over I would follow Keith Aug's example and make the centerline plank a nibbing strake. Because of the shallow angle the deck plank have approaching the centerline it is very hard to get the plank to a sharp enough point (and the correct angle) to completely fill the space. If you look at the photos you can see that it has the nibbling strake look, just on a really small scale.

 

So here are some shots, with and without the deck furniture which I have finished after a rub down with a paint thinner soaked rag which is pretty close to how it will look after the finish sanding and Wipe-on-Poly satin which is what I intend to use.

Edited November 3, 2019 by cdrusn89

[cdrusn89]

While I had the deck furniture on the deck I noticed that it was pretty noticeable that what was under the skylights was just the deck. Clearly that is not the effect I am after so I cut some pieces of a file folder and blackened them with a magic marker and fit them under the skylights. Here is a before and after of the lrge midships mskylight.

[cdrusn89]

Final sanding (320 grit) and rub down with paint thinner completed. Now the question is apply finish and then drill mounting holes for eyebolts, skylights, winches, blocks, sheet traveler or do that now and then apply finish. Speaking of skylights (the six round ones in the deck) as I was planking over the holes in the subdeck I wondered if the recessed skylights should have been glued down and then planked around. If not then why have the holes in the subdeck. But careful examination of the supplies skylights shows a 15/64" (6mm) diameter "shoulder" on the skylight with a sloped surface above which would have been very difficult to plank around since there is nothing "solid" to which to plank.

 

At that time I decided to plank over the holes and relocate the skylight locations after planking - not that there exact locations are in any way critical. So now how to drill the appropriate holes to mount both the skylights and the winches. Luckily both have mounting shoulders the same 6mm in diameter. Short of buying a 6mm drill bit the next largest size English bit would be 1/4". Luckily Forstner  and quill point drill bits are readily available in this size. My set only goes down to 5/16" but Amazon delivers tomorrow with a 1/4" Frostner which I think would be the tool of choice to drill into the deck since the hole will cross at least three strips of planking. Hopefully I glued them down really well and the drilling will not tear them up. Now to decide if my cordless drill is to weapon of choice or do I need a larger bench drill press that would allow the entire hull to be mounted under it. Both my "model" drill presses are too small to get the hull under. I have to consult with HQ about this subject. You have to have the right tools!

 

So, given the possibility that there could be deck damage from drilling the installation holes (at least for the deck skylights and winches) I will wait until they are done before applying the finish to the deck.

[J11]

@cdrusn89 wow fantastic decking!! What type of wood glue did you use?

[cdrusn89]

Jonathan - that is Alaskan Yellow Cedar from Syren Ship Model Company. It is sold in 14" X 2" "slabs" in your choice of thicknesses. I had to rip and then thickness sand the pieces into 1mm X 2mm planks. Not too much of a problem if you have the right tools. And the glue was Titebond Original.

Edited November 3, 2019 by cdrusn89

[cdrusn89]

HQ approves and not one to allow time for additional consideration I managed to locate a suitable drill press locally, procured, set up and drilled the required 15 holes in a little  more than five hours, including an hour each way to get the drill press.

 

Worked like a charm and now I only have to find a place for it in the workshop. It is too heavy  (almost 100 lbs according to the box) to move around much. It may just have to stay where it is until I need that space for something else, then maybe in the corner somewhere.

 

Here is a picture of the hull on the drill press table and the deck with the winches and skylights sitting in place.

[cdrusn89]

I got all the holes drilled for the eyebolts, blocks and main sheet traveler (winches and skylights were done earlier. I painted the inside of the skylight holes black to match the blackened file folder in the bottom of the skylight structures. I did another sanding with 320 grit and wiped down with paint thinner soaked rag and now I should be ready for a first coat of Wipe-on-Poly in the morning.

 

I guess I am going to have to get serious about making the sails as I should have the hull and rigging finished in the near future.

[J11]

7 hours ago, cdrusn89 said:

Jonathan - that is Alaskan Yellow Cedar from Syren Ship Model Company. It is sold in 14" X 2" "slabs" in your choice of thicknesses. I had to rip and then thickness sand the pieces into 1mm X 2mm planks. Not too much of a problem if you have the right tools. And the glue was Titebond Original.

Many thanks.

[cdrusn89]

You would think that having built five previous model kits I would have checked out all the materials and pieces provided to make sure I had everything and nothing was broken. If you thought that you would be wrong in this particular case. I failed to thoroughly check the "special" pieces provided in this case the winch pedestal. I found it, still inside the packaging envelope in two pieces. Since it is "Britannia metal" (or something similar) and the break is at the thinnest point (where else?) I see no easy way to repair this piece.

So I used my new drill press as a poor man's lathe and turned a piece of dowel into approximately the shape and length of the kit supplied part. I am trying to decide now whether to flatten the sides on the top or "quit while I am ahead" and just drill a hole for the handles, stain Mahogany, varnish and call it a day.

[cdrusn89]

Three coats of Wipe-on-Poly satin.

24 hrs to fully dry and it is on to deck furniture and rigging installation.

[yvesvidal]

Gorgeous deck. Very well done.

 

Yves

[cdrusn89]

Thanks Yves.

[gerty]

Nice work - Look forward to following along -

[cdrusn89]

Gerty - Thanks.

 

Working odds and ends now.

 

Here is a picture of my replacement winch grinder. Not very elegant but it should get the job done.

 

Also put the ship's wheel together - all the parts were there and unbroken too.

 

Also this is the beginning of my anemometer that will go at the top of the mast. It will be painted white and I am hoping no one notices that the cups on the end are not hollow. I used some jewelry beads that I filed down to a hemisphere (more or less) but the only way I could get them to stay on the arm was to glue them on both ends so the arm extends through the "cup" and pretty well fills it up. Maybe I can put a spot of black paint in the center of each one. It will be at the top of the mast in any event and not exactly in the normal line of sight unless you are 7'6" tall. 

Sorry picture of the more finished anemometer will not load. I will get another picture when it is painted.

[cdrusn89]

More odds and ends.

I decided to add a molding around the base of the cockpit and the skylights. I find it hard to believe that these were  not included as it would be really hard to keep a vertical seam between the deck and structure anything close to watertight without something to force the caulking into the seam. Maybe they were eliminated to save weight and let the crew man the pumps to keep up with the entering water and be miserable below decks. I assume they had to sail this across the Atlantic to try for the cup (no heavy lift ships in the 1930s) but maybe it was towed or carried over as deck cargo. Anyway it gave an excuse to try out one of the draw plates I got from Artesania via Hobby Tools. I used the 2mm X 2mm quarter round slot (upper left) which would be not quite 3" - pretty big but it is the smallest I have.. I used a 3/32 x 3/32 boxwood piece thickness sanded to 2mm x 2mm. It worked pretty smoothly and reasonably fast - although I would not like to have to make 20' of it this was.

 

I mounted the wind instruments prior to painting. I might have gotten carried away on these. The vane would be about 3' long at scale  but it is way up there although I am sure they had a readout on deck (there are some gauges on the aft skylight structure just in front of the helm).

 

I have decided to mount a pair of smaller winches (from Bluejackets) on each side of the mast near the deck. There does not appear to be a method for tensioning (or securing) the main halyard (the instruction show an eye in one of the sail tracks with what is apparently a weight on the end as the termination of the main halyard). On a modern sailboat there is a winch located about 3-4 feet above the deck and this is used to tension the main halyard and it secures to a cleat below the winch on the mast of through a fairlead block at the base of the mast to a cleat on deck. I am going to replicate these on both sides of the mast, for the main and either of the jib halyards.

[cdrusn89]

I finished placing (although not all are glued in place just yet - for instance the forward hatch with the four skylights) all of the major deck furniture and other topside items except the whisker pole, eyebolts, blocks "chain plates" and cleats. Here is how it looks now.

[cdrusn89]

Finished gluing the big pieces an d started on the blocks, eyebolts and chain plates.

 

hope to finish the deck hardware today and start working on the frames for the sails tomorrow.

 

Here are the stbd chain plates and the blocks and eyebolts on the stbd side forward.

 

I moved the out chain plate a b it forward of the inner so the rings holding the turnbuckle do not interfere with the chain plate.

 

The blocks, eyebolts and chain plates are attached with epoxy so hopefully they will not be pulled out when tensioned.

[cdrusn89]

I decided to redo the block/eyebolts for the jib stays. I added a small turnbuckle to the block that is there for the jib's downhauls. It was going to be tight getting the jibstays hooked in as it was and now I have the ability to tension the jibstays after the wire is secured. It means that the jib and flying jib will not be positioned as close to the deck as they would have been otherwise but I think that is a price worth paying. I will have to slightly adjust the size of the jibs to account for the slight decrease in length at the luff.

I changed out the supplied eyebolt for a bigger one to accommodate the turnbuckle.

Edited November 6, 2019 by cdrusn89

[cdrusn89]

I got the last of the blocks for the main sheet and the main sheet traveler installed too.

[cdrusn89]

The deck is "officially" complete. I am still considering some method of adding some additional strength to the cleats that will be under load. Like drilling down through the center and adding a .025" wire with a drop of thin CA to freeze the wire and wood together. I need to let the Titebond set overnight before I do anything. I think there are only a few cleats where they see much if any load. all the jib sheets go to the winches first so the winch takes whatever load there is. The backstays may be where I need to do something as they might be under some tension trying to get the mast aligned correctly.

 

On to building the frames for the sails and getting the mast, boom and standing rigging aboard.

[cdrusn89]

While pondering how exactly to go about mounting the mast/boom I built frames to hold the material for the three sails.

 

They give you an idea of how BIG the sails will actually be.

 

My girlfriend (the quilt lady) is going to cut out the fabric today (maybe) and I will get them mounted on the frames in preparation for the glue/water mixture to be applied.

[yvesvidal]

Are you going to depict carbon fiber sails or the more traditional white ones?

 

Yves