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I do not do POB hull assembly,  but  if the gaps are between the planks of the first layer, why fill them at all?  The hull is not meant to float.

If there are flats and hollows, PVA bond thin pieces of wood or veneer to build it out and abrade that down to a fair run.

PVA bonds by assembling chains and tendrils that invade the pores and rough surfaces of wood - as well as twisting around each other. 

A surface finished to 100-120 grit seems to be optimal for a good bond.  I break my own suggestion because I came to favor 220 grit before I knew better.

NRG member 45 years

 

Current:  

HMS Centurion 1732 - 60-gun 4th rate - Navall Timber framing

HMS Beagle 1831 refiit  10-gun brig with a small mizzen - Navall (ish) Timber framing

The U.S. Ex. Ex. 1838-1842
Flying Fish 1838  pilot schooner -  framed - ready for stern timbers
Porpose II  1836  brigantine/brig - framed - ready for hawse and stern timbers
Vincennes  1825  Sloop-of-War  -  timbers assembled, need shaping
Peacock  1828  Sloop-of -War  -  timbers ready for assembly
Sea Gull  1838  pilot schooner -  timbers ready for assembly
Relief  1835  ship - timbers ready for assembly

Other

Portsmouth  1843  Sloop-of-War  -  timbers ready for assembly
Le Commerce de Marseilles  1788   118 cannons - framed

La Renommee 1744 Frigate - framed - ready for hawse and stern timbers

 

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Using wood strips for flats and hollows works well. If you have a smaller irregularity you want to correct, use wood putty and then sand with a fine grit. You do want to have as much wood to wood contact for gluing when you lay down your second planking as possible so don't go to overboard with filler. For wood to wood gluing use wood glue pva. Only use ca when you are bonding metal to wood and be careful as it stains the wood and is tough to sand out.

Completed scratch build: The armed brig "Badger" 1777

Current scratch build: The 36 gun frigate "Unite" 1796

Completed kits: Mamoli "Alert", Caldercraft "Sherbourne"

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Be careful what filler to use, some trade ones are rock hard when dry. Modelling ones or Elmers are good choices, they sand nicely

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