I started this project in January 2017 and worked on it steadily for about three months but have not worked on it since. This is my first model of any kind. In retrospect, it was probably a bit advanced for a first model. I thought my experience as a fairly advanced woodworker and having engraved scrimshaw for several years gave me some of the skills (and most of the tools) I would need. The one thing that kept me going was the Bluejacket helpline that is manned by a very experienced modeler. In fact, Charlie has built models not only for himself but under contract to Bluejacket for those individuals that are willing to pay a great deal of money for a model. He has built the Smuggler more than once.
The hull and major structures have been completed and painted. Next, I plan to finish everything except for the masts and rigging. I have also nearly completed two dories and a seine boat.
The woodworking tools that I have found most useful are a Lie-Nielsen small brass block plane and some very sharp chisels.
This is a solid hull construction. I thought that was a good place to start for a first model. I made templates by getting several photocopies and using spray adhesive to mount them on separate pieces of 1/16” plywood. Each was cut out with a coping saw and finished with sandpaper and a curved sanding block to get just up to the line. The fore-aft templates were reinforced to make sure they remained straight.
Once I got the hull shaped as perfectly as possible using the templates to confirm the shape I made a major deviation from the kit plans based on a recommendation from Charlie. The machine-shaped hull has the bulwarks and transom incorporated. Rather than trying to chisel the inside of the bulwarks and transom to get to the proper thickness and attempting to sand the decks to shape, I cut everything off at the level of each deck.
At this point, I was able to sand the decks exactly to the shape I wanted as everything was open. I installed the scribed decking supplied in the kit on the foredeck as the original Smuggler has straight planking. However, rather than taking the same approach on the main deck, I purchased wood strips so that I could install curved decking in the same way it was on Smuggler. I then installed the waterboards and built up the bulwarks and transom using 1/16” v 1/16” strips. This method allows one to get accurate wall thickness and real scuppers.