Ok, this being my second wooden ship model (first was a Bluejacket Swampscott Dory), I’m prepared to take the plunge into sharing my ignorance. I’ve been closely following the logs of experienced builders of this model and similar schooners, and I hope to learn by doing. Having just completed bulkhead framing, I thought it would be helpful to pass on some initial thoughts to newbies like me, who are considering this model:
1. A Dremel tool is proving remarkably helpful for sanding, shaping, fudging, etc.
2. When completing the initial steps of gluing the keel halves (port and starboard), take the extra step of inserting a piece of scrap wood or two from the bulkhead sheet into one or two of the bulkhead slots before gluing and weighting/clamping. Do this regardless of whether you glue fore/aft sections before p/s or after. Any minuscule deviance fore and aft at the slots will create a lot of work in the next step of inserting and gluing the bulkheads, since there is virtually no tolerance in the laser cut pieces. As an alternative to the order prescribed in the instruction, you may want to glue up the entire keel bulkhead assembly at one time, then check alignment with the plank sheers before the glue dries.
3. In the event you choose to ignore item 2 above, see item 1.
4. When attaching the keel-stem per the instructions (i.e. after chiseling out from the beardline), I found it helpful to use toothpicks (the good, round hardwood ones) as dowels after the glue has set. This wasn’t for alignment—which was pretty easy— but rather to add strength to the joint, which has been glued along a rather narrow interface. I just drilled (again Dremel) conforming vertical holes through keel-stem and main keel piece and glued them in place.
That’s all for now. More headaches to be identified as I trip over them.