DIY Proxxon Tablesaw Fence extension

[modeller_masa]

Newcomer may know that the new Proxxon table saw from Japan is $100 cheaper and worse than previous germany version. It has too many issue to compare with an old version, so I would recommend to buy the top class Byrnes table saw if you really don't need small size full function table saw.

 

Yes. Most of the problems of the new Proxxon table saw comes from smaller size. Its fence is smaller than before, and deleted some functions. Also, its track is too shallow that very hard to make DIY wood sled for safer work. 

As a result, I always took a risk when I cut long strips. I used 800mm aluminium profile. The metal rod was not fixed, so it could be a big accident like a jam anytime. I felt that it would eventually happen in the future soon, so I decided to make a fence extension.

 

 

https://www.micromark.com/Featherboard-Fence-for-80463

First of all, Micromark sells same table saw, and they invented useful accessories such as rip fence. Go to the link and check the aluminium fence. It is the thing exactly what I want. Unfortunately, Micromark cut the fence and only sell 10 inch long fences. I need 800mm = 30 inch long fence.

 

 

I designed and ordered aluminium profiles to CNC processing company. Total cost was about $35 excluding bolts and nuts.

 

 

I found that I didn't make spaces for bolt heads. I bought the cheapest bench drilling machine with 9mm metal drill bit. It costed about $80. 😒 Its tip twists quite big, so I can't use it for precision model work...

 

 

I've heard about terrible stories regarding bench drill machine accidents... 😖

 

It's done without any accident!

 

 

I finished assembly. It has very simple structure.

 

 

To hold fence extension, I use drill with hexa bit. For a regular work, I tighten three screws. For a heavy work, I'll tighten five screws.

 

 

It looks good. It works good. I'm happy. 😆

 

 

No problem to rotate front and rear knobs.

 

 

These are scratches on fences. Not a big deal and replaceable part.

 

I hope this tip helps people who want fence extension. 😉

 

Edited February 23, 2021 by modeller_masa