
Tschiller
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One easy way to fiberglass over wood is to do what RC aircraft builders have done. 1) Make sure is sanded to the final shape and then fill any low areas and sand until it looks perfect. 2) Cover area using Nylons (yes women's hosiery). Cut it to fit and lightly stretch until any wrinkles or loose fabric is taught and then glue using Thin CA to secure to the hull (you only need to glue at various points to hold the fabric to the hull). It will take more than one piece so you may have to overlap slightly to ensure complete coverage. 3) Mix you Fiber Glass resin (practice with a small amount at first to determine how fast it hardens to determine how much you can work with at once). Use a scrap piece of card to apply resin onto fabric, work it into the fabric to ensure that all air bubbles/pockets are worked out and the fabric is laying flat against the wood and get surface as smooth as possible. Let resin set up. 4) Add a second coat of resin over the dried first coat and allow to fully cure. 5) Sand the resin being careful not sand through t nylons, this will show areas where the resin maybe low and require additional coats of resin. If you sand into the nylon you will need to recoat that area with resin. 6) Once you get a decent smooth surface you can fill any small pinholes or imperfections with an Auto body Glazing Putty and sand them smooth.
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I cut out the wall leading from Captains Aft Cabin to the Starboard Stateroom and test fitted the door, everything appears to align well. and then I checked the fitment in the ship, not too bad nothing a little tweaking with a file wont fix! I plan on experimenting with doing raised panels vs recessed panels on the CNC just to compare.
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I pulled the trigger and got a desk top CNC the other week. After setting it up and researching how to use it and what software for creating the files, I have finally produced something somewhat acceptable.... Although I need to rework it with a slight arch to fit the stern and figure out why there's not a hole in the A.....
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So I have made a bit more progress since my last post Completed the Breast Hook for the Spar deck... Started the Beams in the Aft to located the walls in the Captains Cabin... and finally was able to complete the lower planking on the Quarter Galleries... and lastly I completed the planking on the Stern and fitted the Stern windows. All in all, I think it turned out pretty good so far.
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USS Constitution by mtbediz - 1:76
Tschiller replied to mtbediz's topic in - Build logs for subjects built 1751 - 1800
Coming along nicely! -
Okay, so I have cut the Fore and Aft Bits on the gun deck and mocked them up with the first 3 Spar deck Beams (as depicted on the Lines of the frigate Constellation in Chapelle's book) to determine the final location on the Gun Deck. I need to turn a 3/8" rod for the Bowsprit so that I can determine the size and location and how to attach the Bowsprit step so I can finally determine the width and final location of the Fore Bits.
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Good Morning, Some progress made on the Stem. I ripped down some Walnut to the thickness of the original stem and then cut out the new profile using a template from the USS Constitution, and grafted it onto the original Stem using toothpicks and epoxy. Now I just need do some filling (Walnut sanding dust and glue) and finish sanding to blend it in with the original..... Also cut the new rudder to replace the rounded kit rudder. I believe the hull profile is now in line with the 1797 Constellation.
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okay,,,, with the completion of planking and sanding the Port side Wale the Wales are done. The template on the Stem shows the difference between the kit Stem for the USS Constellation (1854 Sloop of War) and the Stem of the original draughts of the 1794 Constellation. As well the rudder from the 1854 Sloop of War is a complete miss.... So out to the garage to rip down some Walnut and cut the correct rudder and build up the Stem to match the template.
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Thank you Chris. Added more details to the ship's stove, need to pick up some brass for the rotisserie details and make the water condenser. I also started the Hatch Coamings, they are made out of walnut but I'm not sure if I want to use a different (lighter wood) as I'm undecided about weather I should paint them or not...........
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USS Constitution by mtbediz - 1:76
Tschiller replied to mtbediz's topic in - Build logs for subjects built 1751 - 1800
Very nice job! -
Completed planking the Quarter Galleries and finished the Gun Deck with 3 coats of Clear Lacquer. Next I started on the ship's stove as I need to get all fittings and furniture together so I can layout the deck arrangement. This is my second attempt on building the stove, I wanted to incorporate more details in making the stove body vs trying to add them to a square box. Next will be finishing the stove body, chimney, door details etc..... a work in progress.
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