Adventures in Modifying Shipyard Kits

[catopower]

While I still consider myself a wood ship modeler, over the past several years, I've built a few card models. Almost exclusively, these have been kits from the Polish paper ship model kit publisher Shipyard, and really I've really enjoyed the process. Lately, I've looked at a few of their offerings and thought about how I might actually make some modifications to them.

 

For instance, their kits of the French lugger Le Coureur are beautiful kits and I've seen some excellent builds of them, but I'd like to do a deck arrangement that more closely resembles the plans published by Ancre. To that end, I started experimenting with some possibilities. I have Shipyard's 1/96-scale paper model kit, as well as their 1/72-scale laser-cut card model kit. I've been using the 1/96-scale paper model kit as a testbed for the larger laser-cut kit.

About a year ago, I went kind of overboard and bought an xTool S1 40watt diode laser cutter. Yes, it was somewhere around $1600, but there was a deal going on at the time, and I figure it was okay to splurge now and buy the monster, because there's a good chance I won't be able to do something like this in the future. Seemed like sound reasoning, and it got me the machine.

 

Long story short, I drew up Le Coureur's decks using Adobe Illustrator and basically want to replace the kit deck, since the kit deck has alignment markings all over it for the placement of the deck furniture as well as cut outs under their hatch locations, and I'm going to be making changes to all that. I figured cutting and scoring heavy card stock would be ideal, since that would match the way Shipyard's bigger kit is designed, with that being my final project goal.

 

Things were going okay, and I did a lot of experimenting with painting the resulting laser-cut and laser-scored deck, but i wasn't that satisfied with how the paint went on the card stock I was using. Then, I ran into an issue with the output from the laser cutting, and it took me weeks of troubleshooting until I finally fixed the problem – that was today, by the way. But, in the meantime, I'd temporarily given up on the laser-cutting idea, and just realized I could try to simply print the deck onto card stock. More long story short, I ended up with some printed decks that look pretty good.

 

These were simply output on my inkjet printer, and the small Le Coureur currently sports the new printed deck, shown below with a couple deck color variations. This wood grain pattern was something I only just discovered how to do with Illustrator.

 

I'm not sure if this looks TOO clean, but on a card model, it's probably fine. You can see the treenail detail is nice and subtle.

 

I printed one of the deck patterns at 1/72 scale for the larger model. You can see it and the laser-etched deck provided in the kit.

At this larger scale, the issue of the deck looking too perfect is amplified somewhat. So, I kept on working to troubleshoot the laser-cutting issue I was having. Today, I FINALLY figured out what was going on, and I was able to create some usable output again. But, in the meantime, I also picked up some wood veneer and trying working with that on the laser-cutter. And now, I have three options for the deck now. Here they are, all for the smaller 1/96-scale testbed model.

 

Top is printed paper, middle is laser-cut maple veneer, and the bottom is laser-cut card, which of course has to be painted.

Not sure which way to go, but now, I have options that I really didn't have just a few days ago.

 

Next step is to see if I can now paint this type of card stock to look like wood. I've done it before with a couple Shipyard kits, and they looked okay, but I never was totally happy with the results. Below, you can see the deck, early in my HMS Wolf build. It came out a little splotchier than I would have liked. The one good thing about laser-cutting my own card stock deck. I can make new ones until I figure out how to get it just right.

And, if I can't get it right, well there's always the wood veneer deck. Still might want to try that on a model...

 

 

Edited Tuesday at 04:53 PM by catopower