Thanks Patrick and Keith. I hope not to disappoint.
To start of with, I thought it would be good to share know what is inside one of these consoles.
The plan is to keep the exterior looking as is - antiquated (rust treated and satin varnished). However, the interior will be spruced up and visible through a perspex front panel. The interior will become a lit wiring diorama - an added treat for the museum visitors.
Below includes a drawing of the panel layout
The control panel components will be used for controlling homemade electronics for the model. However, I needed to know what each control component was used for.
I soon discovered that there is a purposeful sequence of events to raising and lowering a lift-span of the bridge.
For quick insight...
Bridge navigational lights must be on. Vessel traffic lights for both up and down stream are red.
Road traffic lights are switched over from green to flashing amber lights for a delay of 20 seconds, and can be delay longer if necessary. During this time an alarm bell is sounded. The bridge operator, in span hut, looks through an inverted periscope to check that no cars or people are between the two set of traffic lights.
Traffic lights go from amber to red.
Four gates close across the road.
Span lock is disengaged.
Span is raised all the way to the top of bridge towers.
If vessel is upstream then its traffic light switches from red to green.
After boat passes under bridge, both vessel traffic lights are red again.
The bridge lowers about 60% of the way, then it gets inched down in four stages. The last stage is fairly close to road base.
Span gets locked again.
Gates are opened, Then road traffic lights turn to green.
My task is not only have the control panel operate as mentioned, but to also make it childproof. In other words, a switch cannot work unless it's turn in sequence is for it to work. This is so, for example, the span cannot be lowered onto the traversing boat. This bit has not yet been fully worked out. It's a bit of a headache for this out-of-date technician. But I know I will have the logic circuitry worked out.
Below, the console has been opened for examination. It was built around 1962 and those two large rotating switches are custom made for the task.
I took all looses wires out to make access to wiring harness for further eaxamination. Eventually I took the whole console apart. It needed a complete rewiring.
Next is the display table.