Elia

Next step is design and installation of copper sheathing. Key points include:
 
>>> Layout designed similar to clipper ship "Flying Fish"
>>> Copper design includes upper and lower gore strakes and a single cap row
>>> Copper sheathing 1/4" self adhesive copper tape (from Bluejacket)
>>> Plate size 1/4" x 3/4" (16" x 48") larger overlap results in scale width plates
>>> Waterline established by use of surface guage
>>> Installation guided by strips of blue painters tape
>>> Installation starts from stern post and keel working up and forward
>>> Rudder gudgens modeled with thin Bristol board
>>> Final installation sealed with wiping varnish
 
I always enjoy this portion of the build as it adds a lot of color to the model.
 
Pete Jaquith
Shipbuilder

Thank you for your interest in "Newsboy"
 
"Newsboy" 1854 has been underway for some time.  The following are a few notes on my ship modeling techniques:
Construction is sequenced to minimize interferences, rework, and need for paint masking Construction sequence standard across builds (e.g. mid-1800's merchant sail, solid hull; mid-1800's merchant sail, machine carved hull; and, late 1700's naval sail, plank on bulkhead, etc.) Construction sequence standardized across builds (to extent possible) Test pieces used to evaluate methods, design details, paint colors, etc. (see below) Standard material lists used for repetative construction (e.g. deckhouse construction, deck fittings, etc.) Standard purchased/fabricated parts used across builds Standard materials, fittings, etc. evaluated based on full scale dimensions Rigging setup lists used to plan rigging installation spar by spar Rigging setup lists based on previous builds Thickness differences matter (e.g. deckhouse bulkhead laminations, cap rails, plankshear, etc.) Fittings, details, and arrangements redesigned where neccessary based on contemporary practice (e.g. "Newsboy binnacle, anchor windlass, fore top, etc.) Construction plans, material lists, rigging lists, design details, suppliers, etc. used across builds Lessons learned and pier evaluations used to increase skills Some of the above are based on my modeling preferences and some are based on my professional approach to applying world class manufacturing techniques to shipbuilding (design rules, design standards, standard equipment, standard fittings, modular construction, standard processes, etc.).  Note that these are my personal choice, and some may not be suitable for other shipmodelers.  
Pete Jaquith
Shipbuilder

Thank you for your interest in "Newsboy" 1854,
 
With respect to achieving clean paint lines, I try to consider painting in my assembly sequence.  Where possible, pieces are painted prior to final installation to minimize the need for masking (e.g. spray rail, cap rails, catheads in 2 pieces, hatch coamings, etc.).
 
Next steps include fabrication and installation of the deck houses.  The house sides/ends are laminated over false bulkheads with planking and posts to simulate the prototype.  Deckhouse panels are fitted to the respective coamings during construction, and the house assemblies are glued to the coamings before final installation on the model.  For illustration the forward house scantlings/materials are listed below:
Side/end backing – 3/64” sheet stock Coaming inserts & interior stiffening – 3/64” sheet stock & 3/32” sq. strip wood Corner posts – 3/32” sq. strip wood Side/end planking – 1/32” x 3/32” strip wood Side/end upper trim – 3/64” x 3/32” & 1/32” sq. strip wood Window trim – 1/32” sq. strip wood Window shutters – 1/32” x 3/64” grooved planking Door outer frames – 3/64” x 3/32” strip wood Door inner frames – 3/64” x 3/32” strip wood Door panels – 1/32” sheet stock Deck beams – 1/8” x 3/16” strip wood Deck planking – 1/16” x 3/64” glued up decking Deck margin planks – 3/64” x 3/32” strip wood (use 1/16” x 3/32” for future builds) Ladder rails – 1/32” x 3/32” strip wood Ladder steps - .020” brass wire Boat rails – 3/32” sq. strip wood Windlass brake handle stowage – 3/64” sq. strip wood Stovepipe – 3/32” brass tubing Coaming finish – Clipper Pearl Blue Cabin finish – Warm White Cabin deck finish – Ipswich Pine/Bartley Gel Varnish Cabin deck margin planks  - Clipper Pearl Blue Ladder rails, boat rails, windlass brake handle stowage – Warm White Ladder steps – Floquil Engine Black Stovepipe finish – Floquil Engine Black Peter Jaquith
Shipbuilder

Welcome,
 
Some more deckhouse pictures.  Key points include:
 
>>> Deck house bulkheads were glued to together and to their respective coamings using the deck cutout to ensure squareness
>>> Deck beams were fitted
>>> Note windlass pump handles stowed on the forward house front
>>> Note that coamings will not be glued to the hull until all adjacent outfit has been fitted
>>> Note this construction sequence gives a clean paint line between the house sides and coamings
 
Pete Jaquith
Shipbuilder

Thank you for your interest in "Newsboy" 1854
 
More deck house construction pictures are included.  Key points include:
 
>>> House top planking was fabricated from glued up plank sheet
>>> House top margin planks were painted prior to installation
>>> Companionway was fitted to the main house
>>> Skylight was fitted to main house (lesson learned: on future builds I will fit this into the house top planking with a shallow coaming and leave it open to create depth
>>> Smoke pipes were fitted to both houses
>>> Access ladder was fitted to aft side of forward house
>>> Boat rails were fitted to the forward house
 
Pete Jaquith
Shipbuilder

Hi everyone,
 
I haven't seen the Bellona upside down for several years; kind of scary unbolting it from the building board! In all the years of studying, drawing and visualizing the stern, I confess I did not fully appreciate how much the lower counter forms a horizontal shelf. I wonder how many ships boys found a nice place for a nap in the little cubby between the lower counter and the upper deck.
 
I am fairing the lower counter, and hoping to start planking it tomorrow. I'll re-read the great tutorials on planking on the website first...
 
Mark
 
 

Hi everyone,
 
Big event today. I started on the stern before Christmas, and today I finally glued everything except the upper and lower counter moldings and the two vertical counter timbers above the gun port cills. The moldings need profiles shaped before gluing, and the remaining counter timbers need a little more fitting. It is all looking shipshape!
 
Very, very slow progress on this. Good thing I am not doing this for money....
 
Best wishes,
 
Mark
 
 

Hi everyone,
 
So I finally figured out--I think--the intersection of the helm port transom and the stern post. After reviewing the photos of the original Bellona model very carefully, the helm port transom clearly intersects the stern post a little aft of center, with a bit of stern post both fore and aft of the helm port transom. So what kind of joint would suit this?
 
I considered a bridle joint intersecting the stern post. But I abandoned this idea, because this would weaken the post at the top by splitting it in two for the helm port transom to pass through. And I began to think that the continuity of the transom all the way across the stern for structural integrity was not necessary anyway. If the transom is split to save the integrity of the post, the two pieces of the transom still bridge on either side between two strong and stable anchoring points, the outer counter timber and the stern post. Furthermore, the upper deck transom (not shown yet in model or drawing) is only a little way above and aft of the helm port transom, and it bridges entirely across the stern giving all the transverse structural integrity needed here.
 
So accepting a split helm port transom, the joint to the stern post is either a dovetail or a mortise and tenon. Maybe I decided on the latter because I did not see how easily I would cut a dovetail in the top or the stern post at this late date. But I prefer to think I decided on the mortise and tenon because it would leave the stern post most structurally integral, and would provide no joint on top of the post for admitting water. This is my story and I am sticking with it....
 
The drawing shows the intersection without the lower chock for clarity, while the model shows the chocks in place, hiding the lower piece of the helm port transom on either side of the stern post.
 
Best wishes,
 
Mark
 
 

Hi everyone,
 
I continue to work on the stern, which proves to be the most complex thing I have ever built. Each piece interacts with several others, like a basket-weave. Nothing can be finally fixed, until others are fixed, which in turn depend on the first piece, etc. I discovered that even pinning things together doesn't entirely work, because the pieces move enough that fine fitting of another part is always off a bit.
 
So I decided to firm up the middle, with the rudder port chocks glued to the two adjacent vertical timbers, holding the center timber. With this as a foundation, the other parts can be fitted to something solid. That center piece was a bit tricky to shape, and I am showing a Sherline vise held by my bench vise, which allowed it to be held without breaking the open end.
 
I am also showing the helm port transom on the fore side of the timbers. Eventually, it will be cut in the middle, to come down to the top of the stern post. But I decided to keep it whole while fitting everything, to keep everything in alignment.
 
I keep thinking I am only a short time away from gluing it all up, but each little fitting of parts takes forever. Maybe next week....
 
Best wishes,
 
Mark
 
 
 
 

Hi everyone,
 
After many months, I was finally able to remove the jig today, and see the stern in all its glory.
 
I still have to trim the short pieces in the window sill area, and fair inside and out before finally gluing up and starting the transoms inboard. But it is definitely looking more like a real stern.
 
The whole thing is shockingly fragile. No wonder a broadside into the stern would just about finish the day....
 
Best wishes,
 
Mark
 
 

I've spent the past few weeks preparing for, and painting, the rails and hull.  For the most part it was turned quite acceptable to me.  There is one glaring exception, and I'll focus on that later.
 
Once the Monkey Rails were completed I proceeded to apply a sealer/primer to the rails, perform a light sanding, and then apply two coats of my white mix.  The only masking done was to protect previously painted deck and bulwarks.
 
A while ago, when planking the hull, I built an inverted stand for Arethusa, one that located the hull by the two mast holes and a number of contact points on the deck.  The stand allowed the inverted hull to located such that the waterline as horizontal, parallel to the surface it was placed upon.  This stand, very crude compared to some of the tools and stand folks here build for their models, came in quite useful a number of times.
 
I used the stand to mark the waterline with a pencil, a light line, on the hull.  I then applied two coats of the anti-fouling red/brown lower hull paint.  I purposefully carried the red paint up above the waterline mark.
 
After painting all of the rails white and the hull red, and allowing a couple of days for full drying, I masked the edges of the rails where the hull black and rail white meet.  I also remarked the waterline with my handy dandy stand, and then masked the edge of the black paint at the waterline.
 
I had previously used a draw plate/template to form the very narrow cove along the edge of the waist plank.  In full scale the cove is something like 3/8” wide, so one can image how narrow it is for a 1/48 scale model.  I was able to carve a fairly narrow cove into the plank, but it wasn’t very even.  In the process of scraping it into the plank I felt it wander, almost catching on the wood grain as it went.  I’ve looked at this detail for quite some time and had mixed feelings about it.  I was proud of having made such a narrow cove, but unhappy that is wasn’t straight and perfectly parallel to the plank edge. Herein lies the problem I encountered.  I painted the yellow of the cove, two coats, extending the paint above and below the cove to ensure the cove was fully painted.  Once that paint had cured I applied masking tape to the cove.  I had found 1/64” wide masking tape from an on-line modeling supplier and purchased it.  This stuff is rather amazing in it’s narrowness.  When I tried to apply the tape to the cove I found it very difficult to get the tape to nest down into the cove - it wanted to wander about in the cove...reminiscent of when I scraped the cove some time ago.  
 
I applied tape edge sealing coats of each of the three paint colors - white along the edge of the rails, red/brown along waterline, and yellow at the cove.  This was done to seal the edge of the tape and not allow the over-coat color to bleed under the tape.
 
Once those had dried I was clear to apply the upper hull black paint.  Two coats were applied.  The white/black edge along the rails worked quite well, as did the red/black edge at the waterline.  There were one or two very minor bleed spots, but all in all I think a good success.
 
Now....back to that yellow cove.  Once the black paint had dried I peeled back that 1/64” tape...and....not good.  The thinness of the yellow was excellent.  But, the masked sections wandered along the wandering cove.  And there was appreciable black paint bleed beneath the tape.  I am very disappointed in this and am stewing over ways to correct it. 
 
Following are a few photos of the painted hull, without and with deck furniture.  The quarterdeck of these schooners had a unique deck planking run - the planks were set parallel to the cabin, as that was a large cutout in the deck (a strength issue), to provide as much continuous planking strength as possible.  Thus, there is some unique nibbing of the outboard planks along the margin plank/waterway.  
 
The fish pens and dory skids are shown also.  The bait gurry isn't located quite properly, either.
 

Cheers,

Shipwrights

 

I’ve been puttering along, stealing a minute here and there to do small modeling tasks.  I painted the deck the darker gray, per the color previous investigated, fabricated some fish pens and dory skids, to be located athwartship the fore hatch, have worked on the rails, and am now in the process of painting the hull.  

 

I used some plans and photos of Arethusa to arrive at the fish pen and dory skid details and geometry.  I don’t have any handy photos of these, but will include them in the near future, once I begin adding deck furniture to the model.

I started on the rails, or more precisely, near the rails at the transom.  The fashion pieces on Arethusa have a peculiar shape to them.  I resorted to gluing extra wood pieces on and sanding them to shape.  It took me a couple of tries before I found them acceptable.  They are small, subtle details and I wanted them to be reasonably representative of those on the real ship.  Not exact, but close enough...

 

The main rail is composed of three strips of basswood on each side.  I learned of doing this from Charlie Cook, the Blue Jacket Shipcrafter’s on-call modeler (for customers).  When building Smuggler years ago I had many questions on modeling and he was quite helpful.  The thin strips allow for a nice continuous curve of the rail.  One of the nice benefits of using the three strips to build up the main rail is that placement of the chainplate holes through the rail is fairly easy, and they can be aligned with the cant of the chainplates readily without having to resort to drilling through the rail after it was complete.  



The transom rail (or taftrail), and stem seat, was shaped from a single piece of 1/16” thick basswood sheet.  For both the stem and transom rail seats I transferred the uppermost bulwark or transom plank edge onto heavy paper stock, then offset the desired amount to provide a slight overhang of the main rail and seats over the waist planks of the bulwark.  I then transferred those templates onto the sheet stock and cut them out.  After gluing them to the bulwark stanchions and planks, and then installing the main rail stripwood, I sanded them all flush to each other and in smooth, continuous curves.  A single edge razor was ground with a Dremel tool into the profile for the main and monkey rail inboard and outboard edges and used to finish the main rail off.  I’ve mentioned this before - I just struggle with this, both the grinding of the profile and getting a good edge on the receiving wood strip.  I’m in awe of modelers here, too many to mention, who do this regularly and whose drawn planks look like they’ve been milled by some miniature woodshop.  At times mine look like an angry beaver has just used my strip stock as a toothpick.

 

I then moved on to the Monkey Rail and Monkey Board.  The Monkey board is the vertical plank or boards (still formed into compound curvature in a plan view)which sits atop the main rail along the quarterdeck.  The Monkey Board around the transom was a challenge.  Instead of piecing it together with  three or more pieces that run along the rail periphery, as was traditionally done in Essex, MA, I made a three layer lamination of 1/16” thick basswood sheet.  I did this so that I could then cut and sand it to a profile while retaining some strength of the piece during handling.  Once the wood lamination was glued and dry I transferred the outboard transom seat edge to it, the scroll saw cut it to it plan view profile, leaving a little extra all around.  I then sanded it to its final shape, checking it constantly to the installed transom seat outer edge.  When that looked satisfactory I offset inner monkey board thickness and repeated the scroll sawing, then sanding, and check-check-checking.  When the monkey board profile was complete I sanded the lower surface of it to the transom seat, which had a slight curvature to it, fore-aft, by putting sanding paper on the seat surface and gently sanding the monkey board to it.  This allowed for a reasonably tight fit, and when glued it didn’t require a great force or preload to get it to bond to the transom seat.



The monkey board forward ends were also challenging due to the way the main mast chainplates were installed through the monkey rail and board on Arethusa.  On other schooners the chain plates pass through the monkey rail, just outboard of the monkey board, and typically the main rail outer edge is cut away to allow the chain plate to pass it.  On Arethusa the chainplates pass through the monkey board, through the main rail, and then exit on the outboard side of the bulwarks.  Here is a picture of Arethusa where the sun reflection and angle of the boat in the photo clearly show the main mast chainplates and how they pass through the monkey board and rail.  Eric Ronnberg Jr.’s model built for Thomas Hoyne also exhibit this detail, as do other photos of the ship.



After a little thought and contemplation on this I decided I would try to install the main mast chainplates in the proper manner for Arethusa. For the monkey board I chose to fabricate it from two strips of wood.  The outer one is 1/16” thick, whereas the inner one is 1/32” thick.  The 1/32” thick stuff is swiss pear I had purchased from the Hobby Mill years ago.  It was perfect for the task - really beautiful wood.  I transferred the chainplate holes in the main rail to the 1/16” monkey rail piece and used a square cross section fine file to “cut” the hole depth.  By doing this I was able to follow the orientation of each of the chainplates (from the plans I used).  I then glued the 1/32” thick piece onto the 1/16” thick piece and voile’ - a monkey board with internal passages for the main mast chainplates.  This ended up thicker than scale Monkey Board, but I’m satisfied that the extra thickness isn’t obvious, and it allowed a sound method of creating the slots for the main mast chainplates.  I’m sure there are other ways to do this, maybe easier, too.  It ‘appears’ to have worked out fine (yeah for small victories).  Time will tell...with the rigging of those chainplates and main mast shrouds.  

 

Here is a photo of the outer of the Monkey Board planks being glued in place atop the main rail.  One can see the thinner, darker Swiss Pear strip on the forward inboard side of the Monkey Board adjacent to the main mast chainplate locations.  I had glued those in place, locally, prior to gluing the Monkey board onto the main rail.



At the forward end of the main rail I’ve added some buffalo chocks and rail fillers at the location of the anchors - additional wooden fillers which were used to strengthen and protect the buffalo chock and main rail, and the thinner waist planks, from the anchor when raised, lowered, and stowed for passage.



I’ve also added small amidship waist plank reinforcements.  These were placed along the thinner bulwark planks in the region where the dories were onloaded and offloaded from the schooner.



Similarly I added strips just below the main rail just aft of the main mast chainplates...I assume to protect the main rail from damage during hauling fish and equipment up from the dories.



Once all of the rails and things were shaped and installed I applied a white sealer/filler, sanded the roughness smooth, and applied the white rail finish paint.  As noted earlier I’m now painting the hull - bulwark white is complete, the anti-fouling red/brown is on, the thin yellow cove has been initially painted, and following some masking, the hull black goes on.  Then she’ll really resemble a proper Gloucester fishing schooner and I’ll post more photos.

 

[folks - this method of weaving in pictures is new to me...it doesn't look right in the editor/preview...so my fingers are crossed that it looks OK posted]...{I've tried Padeen's suggestion and it appears to have been just the ticket - thank you Padeen}

Cheers!

...more....

the saga continues...

continued...

Young America - extreme clipper 1853
Part 59 – Lower deck beams
 
With a marathon effort all of the monofilament bolts for the iron strapping were installed into the outside of the hull frames – except for frames that will be cut out for the view ports and for areas that will be planked over.  The lower hull was then sanded to remove all traces of the CA glue used on the bolts.
 
To relieve some of the tedium of bolting, the lower deck beams were fabricated.  I used the method developed for the Naiad beams – including the recycled Naiad template-clamp shown in the next picture.
 

 
In the picture a piece of 17” (~0.236”) thick stock is being clamped.  All of the decks on YA were rounded up 6” at midship – a simplification vs.18thC RN.  A template was lofted with this curvature and pasted to the clamp.  The clamp faces were then shaped to the curve using a disk sander.  A more elaborate process was used on Naiad.  When clamped in place as shown, a flush trim router bit with a bearing was used against the template to form the curve on the top of the beam.  The router leaves a perfectly finished surface.  The piece to the right has had a beam sawed off (described below) after rounding.  It will soon be clamped and a new top surface routed.
 
The next step after routing is shown below.
 

 
The depth of the beam is drawn on the routed blank with a compass that has its point extended to ride on the side of the piece.  The beam is then parted off near that line on the scroll saw.  A new top surface is then routed on the remaining stock.  Finally the cut off beam is passed – upside down – through the thickness sander to yield the final depth of 14” (~0.194”).  The next picture shows the set of lower deck beams, ready to be cut to length and fit into place.
 

 
The process for making rounded-up beams was covered in detail in Naiad, Volume II, including alternate methods that can be used in the absence of a router table.  Naiad’s beams were more complicated in that they were made in two pieces with tabled scarph joints.  These were simpler.
 
Setting was also simpler.  YA’s beams were all centered on every other frame joint line.  The next picture shows some of the forward beams fitted and pinned in place. 
 

 
These beams were pretty massive – 17” wide and 14” deep.  There was nothing skimpy about the construction of these ships.  The first few beams fore and aft were smaller – 15” wide.  The next picture shows the difference in width on the aft three beams.
 

 
Hard pine was used for Young America’s deck beams and many other structural components.  Also known as longleaf pine, the trees grow mainly in the southeastern United States.  The wood weighs about the same as white (or English) oak and has about 90% of its strength.  As mentioned before, I am using Castelo to simulate this species.
 
The next picture shows the beams from the main hatch aft.  The larger spacings are to clear the hatch, the water tanks and the masts.  Stout headers (aka partners/carlings) and half beams will be installed in these spaces.
 

 
The last picture shows the current state with several central beams still to be fit.
 

 
When all the beams are sized and pinned in place, centerlines will be scribed on each.  Carling locations can then be marked.  After cutting scores for the carlings, pillars and knees will need to be made before any beams can be installed.
 
Ed

Young America - extreme clipper 1853
Part 58 – Limber channels
 
 
Historical note: Young America, like most of her contemporaries, employed piston-type suction pumps to remove bilge water.  The reciprocating pump pistons were driven by muscle power applied to large circular crank wheels on the main deck.  Unlike the earlier chain-type pump that could only reach into a shallow sump cut into the floor timbers in the well, the suction pump could suck out water through a relatively small diameter pipe.  This pipe could extend all the way down between the floor frames to the inner face of the outboard bottom planking – in this case the garboard strake - right next to the keel.  The ability of the suction pipe to reach to the very bottom of the floor frames eliminated the need to pack the spaces between these frames – as was traditionally done to prevent stagnant water between frames and to inhibit rot in the lower timbers.  Without this packing, air could circulate between the lower timbers.  Lowering the suction point could also help keep the hold less wet.
 
Provision still had to be made to permit water to flow to the pump suction.  This was done by creating limber channels through the outboard faces of the floors.  Each frame was notched to allow water to flow to midship.  These channels were about 4” x 6” in cross section – located a few inches outside of the keel on both sides.  These channels were often – perhaps normally – fitted with chains that could be used to break blockages.  Debris could be cleared from above between frames by removing the limber boards next to the keelson.  At the ends of the ship, triangular openings under the feet of the half-frames provided passages for water into the ends of the limber channels.
 
I debated whether to include these limber channels on the model.  They will be difficult to see.  Cutting them also runs a risk of damaging the lower frames.  To be consistent with the other levels of included detail, I decide to do it.
 
In the first picture, the sides of the channels are being marked out using a compass with an extended lead, guided by the side of the point against the keel.
 

 
I imagine that in practice these notches were sawed out before the frames were assembled.  I elected to do it at this stage to help assure that the notches would run in straight lines.  The next picture shows the sides of the channels being sawed out using a veneer saw.
 

 
The veneer saw has straight (unset) teeth in a curved blade.  This turned out to be an ideal tool for this.  It is relatively easy to cut a straight line.  A small (1/32”) chisel was then used to clear the material between saw cuts.  Some different files were then used to clean up the channel.  A straight,  knife-edged file is being used in the next picture to shape the inside corners.
 

 
The next picture shows the aft end of the channel on the port side.
 

 
The channels end at the last full frames.  In this picture the half-frames aft of the channel have squared off ends that form the triangular channel mentioned above.  The next picture shows most of the channel on the port side.
 

 
The channels were formed on both sides of the keel.  I had intended to next finish the lower hull up to the lower futtock heads, but because more bolts will be needed later for the lower deck hanging knees I decided to finish only the full frames up to the floor heads at this stage.
 
This area was given a final sanding and some polishing with Scotchbrite. The bolts in this area were then blackened with liver of sulfur as shown in the next pictures.
 

 
I included this picture to give some idea of the LOS batch size and concentration.  The next picture shows some bolt heads being blackened with a brush that is only damp with solution.
 

 
Less is better.  The bolt heads turn black almost instantly from the damp brush. 
 
In the last picture wax-turpentine solution has been applied up the floor heads on one side. 
 

 
Virtually all of this first coat was absorbed into the wood. There will be more coats later.  Now back to installing bolts above the floor heads - and making deck beams.
 
Ed

Young America - extreme clipper 1853
Part 57 – Lower deck hooks, outer hull work
 
 
Its been awhile since the last post.  Other demands have been interrupting the work.  But some of the recent work – like drafting – is not something I usually report on.  There is still quite a lot of that to do to keep ahead of construction.
 
After dubbing off the lower deck clamps, all is ready for beam installation.  I will report on beam fabrication later, but before beam setting could commence I wanted to get the fore and aft deck hooks installed.  The first picture – taken at the bow - shows the hook below the lower deck hook installed and the lower deck hook itself being fitted. 
 

 
I lofted patterns for the deck hooks but the lower hook was hand fitted to the lowest strake of bilge ceiling.  In the next picture the first two beams have been fit and pinned into place.
 
 

 
The hooks were probably live oak and so are being modeled in pear.  The deck beams were hard pine and are being made of Castelo – like the clamps and inboard planking.
 
The next picture shows the aft lower deck hook in place and a few beams being fit.
 

 
The blue tape in this picture is trying to protect the fragile ironwork lattice at the top where no deck clamps have been installed yet.  The strapping at the bow is safely tucked under the main deck clamps.
 
The outside of the lower hull was demanding attention, as can be seen in the next picture.
 

 
The forest of protruding copper wire ends are the iron bolts securing the 8” x 8” bilge strakes on the inside.  Each bolt is also accompanied by a drop of hardened epoxy.  The first step in dealing with this is to cut off the ends as shown below.
 

 
It is dificult to clip these off flush, but making them short helps in the next step – shown below.
 

 
The wire stubs and hard epoxy are easily removed with a file, or in some areas with sandpaper.  The file works best – i.e. fastest.  When followed by sanding, virtually all traces of the epoxy are gone.   Somewhere in this process all of the missing bolts had to be installed.  Wherever these could not be drilled through from the inside, dummy bolts were installed from both sides.  These were required near the ends where drilling holes square to the frames was not possible.
 
When all of those bolts were added and cleaned up, dummy bolts for the iron lattice were installed on the outside.  Monofilament was used for these.  In the next picture one of these is being cut off flush.
 

 
These were CA glued.  They were placed along the lines of the strapping.  There are, of course, quite a few of these bolts and the work is taking some time. 
 
The current plan is to get the hull finished and waxed below the lower futtock heads before returning to the work inside.  After final sanding and just before applying wax finish to the hull frames, all of the copper bolts will be blackened.  There is still some work to do before that.
 
Ed

Thanks, everyone.
 
Grant, thanks for posting that link. The best advice I could give to anyone on "where to buy" is, let your fingers do the walking in the search bar in your browser. I buy almost everything for the model online.
 
As far as the formula for the wax solution is concerned, I don't really have one. Maybe use a tablespoon or two of wax to quarter to a half-pint of turps. The wax can be left to dissolve or helped along with some heat. Boil some water in a pot, remove from the heat and set the jar in with a loose or removed lid. Do not heat it directly or do this near an open flame.
 
I make a pretty thin solution to help it penetrate. If solid wax appears on the surface when you apply, add solvent to the mix - so everything penetrates. I have been using the same half-pint jar that I started Naiad with. It doesn't take much wax and the thin mix makes it easier to apply. The turpentine all evaporates, leaving just he wax. More can be appied to get he desired finish. Excess wax or gloss can be removed with a turps on some paper towel or a cotton swab. Once it penetrates forget gluing on it.
 
Ed

Thank you for your interest in "Newsboy",
 
Next steps continue the installation od deck / hull outfit components.  Key points include:
 
>>> At this point, hatch / house coamings have not been glued in place
>>> New nameboard installed on spray rails (to improve contrast against rails)
>>> Anchor billboard sheathed with tectured Bristol board (goor representation of wought iron)
>>> Lower deadeyes installed (previously fitted with temporary mast)
 
Pete Jaquith
Shipbuilder

I've spent the past few weeks preparing for, and painting, the rails and hull.  For the most part it was turned quite acceptable to me.  There is one glaring exception, and I'll focus on that later.
 
Once the Monkey Rails were completed I proceeded to apply a sealer/primer to the rails, perform a light sanding, and then apply two coats of my white mix.  The only masking done was to protect previously painted deck and bulwarks.
 
A while ago, when planking the hull, I built an inverted stand for Arethusa, one that located the hull by the two mast holes and a number of contact points on the deck.  The stand allowed the inverted hull to located such that the waterline as horizontal, parallel to the surface it was placed upon.  This stand, very crude compared to some of the tools and stand folks here build for their models, came in quite useful a number of times.
 
I used the stand to mark the waterline with a pencil, a light line, on the hull.  I then applied two coats of the anti-fouling red/brown lower hull paint.  I purposefully carried the red paint up above the waterline mark.
 
After painting all of the rails white and the hull red, and allowing a couple of days for full drying, I masked the edges of the rails where the hull black and rail white meet.  I also remarked the waterline with my handy dandy stand, and then masked the edge of the black paint at the waterline.
 
I had previously used a draw plate/template to form the very narrow cove along the edge of the waist plank.  In full scale the cove is something like 3/8” wide, so one can image how narrow it is for a 1/48 scale model.  I was able to carve a fairly narrow cove into the plank, but it wasn’t very even.  In the process of scraping it into the plank I felt it wander, almost catching on the wood grain as it went.  I’ve looked at this detail for quite some time and had mixed feelings about it.  I was proud of having made such a narrow cove, but unhappy that is wasn’t straight and perfectly parallel to the plank edge. Herein lies the problem I encountered.  I painted the yellow of the cove, two coats, extending the paint above and below the cove to ensure the cove was fully painted.  Once that paint had cured I applied masking tape to the cove.  I had found 1/64” wide masking tape from an on-line modeling supplier and purchased it.  This stuff is rather amazing in it’s narrowness.  When I tried to apply the tape to the cove I found it very difficult to get the tape to nest down into the cove - it wanted to wander about in the cove...reminiscent of when I scraped the cove some time ago.  
 
I applied tape edge sealing coats of each of the three paint colors - white along the edge of the rails, red/brown along waterline, and yellow at the cove.  This was done to seal the edge of the tape and not allow the over-coat color to bleed under the tape.
 
Once those had dried I was clear to apply the upper hull black paint.  Two coats were applied.  The white/black edge along the rails worked quite well, as did the red/black edge at the waterline.  There were one or two very minor bleed spots, but all in all I think a good success.
 
Now....back to that yellow cove.  Once the black paint had dried I peeled back that 1/64” tape...and....not good.  The thinness of the yellow was excellent.  But, the masked sections wandered along the wandering cove.  And there was appreciable black paint bleed beneath the tape.  I am very disappointed in this and am stewing over ways to correct it. 
 
Following are a few photos of the painted hull, without and with deck furniture.  The quarterdeck of these schooners had a unique deck planking run - the planks were set parallel to the cabin, as that was a large cutout in the deck (a strength issue), to provide as much continuous planking strength as possible.  Thus, there is some unique nibbing of the outboard planks along the margin plank/waterway.  
 
The fish pens and dory skids are shown also.  The bait gurry isn't located quite properly, either.
 

Cheers,

Shipwrights

 

I’ve been puttering along, stealing a minute here and there to do small modeling tasks.  I painted the deck the darker gray, per the color previous investigated, fabricated some fish pens and dory skids, to be located athwartship the fore hatch, have worked on the rails, and am now in the process of painting the hull.  

 

I used some plans and photos of Arethusa to arrive at the fish pen and dory skid details and geometry.  I don’t have any handy photos of these, but will include them in the near future, once I begin adding deck furniture to the model.

I started on the rails, or more precisely, near the rails at the transom.  The fashion pieces on Arethusa have a peculiar shape to them.  I resorted to gluing extra wood pieces on and sanding them to shape.  It took me a couple of tries before I found them acceptable.  They are small, subtle details and I wanted them to be reasonably representative of those on the real ship.  Not exact, but close enough...

 

The main rail is composed of three strips of basswood on each side.  I learned of doing this from Charlie Cook, the Blue Jacket Shipcrafter’s on-call modeler (for customers).  When building Smuggler years ago I had many questions on modeling and he was quite helpful.  The thin strips allow for a nice continuous curve of the rail.  One of the nice benefits of using the three strips to build up the main rail is that placement of the chainplate holes through the rail is fairly easy, and they can be aligned with the cant of the chainplates readily without having to resort to drilling through the rail after it was complete.  



The transom rail (or taftrail), and stem seat, was shaped from a single piece of 1/16” thick basswood sheet.  For both the stem and transom rail seats I transferred the uppermost bulwark or transom plank edge onto heavy paper stock, then offset the desired amount to provide a slight overhang of the main rail and seats over the waist planks of the bulwark.  I then transferred those templates onto the sheet stock and cut them out.  After gluing them to the bulwark stanchions and planks, and then installing the main rail stripwood, I sanded them all flush to each other and in smooth, continuous curves.  A single edge razor was ground with a Dremel tool into the profile for the main and monkey rail inboard and outboard edges and used to finish the main rail off.  I’ve mentioned this before - I just struggle with this, both the grinding of the profile and getting a good edge on the receiving wood strip.  I’m in awe of modelers here, too many to mention, who do this regularly and whose drawn planks look like they’ve been milled by some miniature woodshop.  At times mine look like an angry beaver has just used my strip stock as a toothpick.

 

I then moved on to the Monkey Rail and Monkey Board.  The Monkey board is the vertical plank or boards (still formed into compound curvature in a plan view)which sits atop the main rail along the quarterdeck.  The Monkey Board around the transom was a challenge.  Instead of piecing it together with  three or more pieces that run along the rail periphery, as was traditionally done in Essex, MA, I made a three layer lamination of 1/16” thick basswood sheet.  I did this so that I could then cut and sand it to a profile while retaining some strength of the piece during handling.  Once the wood lamination was glued and dry I transferred the outboard transom seat edge to it, the scroll saw cut it to it plan view profile, leaving a little extra all around.  I then sanded it to its final shape, checking it constantly to the installed transom seat outer edge.  When that looked satisfactory I offset inner monkey board thickness and repeated the scroll sawing, then sanding, and check-check-checking.  When the monkey board profile was complete I sanded the lower surface of it to the transom seat, which had a slight curvature to it, fore-aft, by putting sanding paper on the seat surface and gently sanding the monkey board to it.  This allowed for a reasonably tight fit, and when glued it didn’t require a great force or preload to get it to bond to the transom seat.



The monkey board forward ends were also challenging due to the way the main mast chainplates were installed through the monkey rail and board on Arethusa.  On other schooners the chain plates pass through the monkey rail, just outboard of the monkey board, and typically the main rail outer edge is cut away to allow the chain plate to pass it.  On Arethusa the chainplates pass through the monkey board, through the main rail, and then exit on the outboard side of the bulwarks.  Here is a picture of Arethusa where the sun reflection and angle of the boat in the photo clearly show the main mast chainplates and how they pass through the monkey board and rail.  Eric Ronnberg Jr.’s model built for Thomas Hoyne also exhibit this detail, as do other photos of the ship.



After a little thought and contemplation on this I decided I would try to install the main mast chainplates in the proper manner for Arethusa. For the monkey board I chose to fabricate it from two strips of wood.  The outer one is 1/16” thick, whereas the inner one is 1/32” thick.  The 1/32” thick stuff is swiss pear I had purchased from the Hobby Mill years ago.  It was perfect for the task - really beautiful wood.  I transferred the chainplate holes in the main rail to the 1/16” monkey rail piece and used a square cross section fine file to “cut” the hole depth.  By doing this I was able to follow the orientation of each of the chainplates (from the plans I used).  I then glued the 1/32” thick piece onto the 1/16” thick piece and voile’ - a monkey board with internal passages for the main mast chainplates.  This ended up thicker than scale Monkey Board, but I’m satisfied that the extra thickness isn’t obvious, and it allowed a sound method of creating the slots for the main mast chainplates.  I’m sure there are other ways to do this, maybe easier, too.  It ‘appears’ to have worked out fine (yeah for small victories).  Time will tell...with the rigging of those chainplates and main mast shrouds.  

 

Here is a photo of the outer of the Monkey Board planks being glued in place atop the main rail.  One can see the thinner, darker Swiss Pear strip on the forward inboard side of the Monkey Board adjacent to the main mast chainplate locations.  I had glued those in place, locally, prior to gluing the Monkey board onto the main rail.



At the forward end of the main rail I’ve added some buffalo chocks and rail fillers at the location of the anchors - additional wooden fillers which were used to strengthen and protect the buffalo chock and main rail, and the thinner waist planks, from the anchor when raised, lowered, and stowed for passage.



I’ve also added small amidship waist plank reinforcements.  These were placed along the thinner bulwark planks in the region where the dories were onloaded and offloaded from the schooner.



Similarly I added strips just below the main rail just aft of the main mast chainplates...I assume to protect the main rail from damage during hauling fish and equipment up from the dories.



Once all of the rails and things were shaped and installed I applied a white sealer/filler, sanded the roughness smooth, and applied the white rail finish paint.  As noted earlier I’m now painting the hull - bulwark white is complete, the anti-fouling red/brown is on, the thin yellow cove has been initially painted, and following some masking, the hull black goes on.  Then she’ll really resemble a proper Gloucester fishing schooner and I’ll post more photos.

 

[folks - this method of weaving in pictures is new to me...it doesn't look right in the editor/preview...so my fingers are crossed that it looks OK posted]...{I've tried Padeen's suggestion and it appears to have been just the ticket - thank you Padeen}

Cheers!

Bob,
 
I'm afraid that once this shipbuilding crew here gets their mind set on something - there is no stopping them.  Attached is a current picture of the progress.  The horror of it all!!  I had intended to take pictures in-process but became engrossed in seeing the remediation through.  The old cove section has been cut out of each waist/side.  A new un-coved strip of wood has been glued in its place.  The wood was taller (stood proud of the adjacent loft surface) than required and was subsequently chiseled and sanded near flush.  Putty/filler was applied to fill the inevitable gaps and gouged damage which resulted during the extraction/removal process (ham fisted shipwright in action).  Then it was all sanded flush.  A few touch-ups with the sand paper, a cleaning of the surface, and I'll apply some primer/sealer.  Then on with the yellow striping.
 
My decision to remove the cove, and not fill it with putty/filler, was due to a concern that the cove was so small that putty/filler wouldn't get a good bite or grip, and during the painting (and masking tape removal) process it would peel or break out.  With the new strip of wood the yellow strip will only be painted over solid wood.  I think the masking tape will be able to be burnished well on the wood, will seal well (fingers crossed), and a decent yellow stripe the result (again fingers crossed).  I haven't yet taken a photo of the little cutting tool I made but can do so if anyone is interested in seeing it.  It pretty much looks like the sketch.
 
With a little modeling time I think I'll be able to proceed ahead again soon.
 
Cheers,
 
Elia

Shipwrights - it has been a long time since I last posted progress on Arethusa.  I have been working away on her, in little snippets of time here and there.  Springtime turned to summer, when my modeling usually all but ceases, replaced by outdoor activities.  Autumn typically welcomes the shipwright (me!) back to his work shop.  This year my wife and I decided to embark on a large home improvement project and it has taken far more time and energy than initially estimated.  That resulted in less model time than I had hoped for.  I am now getting a little modeling time in and following are some progress photos.

 

The saga of the yellow cove stripe is almost over.  I had removed the offending strip of wood, per my previous postings, glued in the repair strip, and spackled, sanded and faired it.  I then painted the yellow stripe region.  After the painted dried for a couple of days I applied the 1/64” wide masking tape.  It was surprisingly difficult for me to get it to run straight and true along the new piece of wood.  ?!  Once in place I painted a light coat of the yellow over the masking tape to seal its edges for bleed under by the black topcoat, which followed.  The resulting stripe looks thin and yellow, as desired, though it wanders a wee bit. I think I’ll live with it.  As you can see if the accompanying photo I’ve added some white to the scuppers.  All of my remediation work had filled in the scuppers with spackle, sanding dust, primer, and paint.  I cleaned out the scuppers and applied some of my white paint as touch-up.  Once the chainplates are attached I’ll apply black topcoat and it should look tidy (at least that is the plan).



 

Speaking of chainplates - I have been working away on those details.  First off was making the deadeyes.  Ron (Oneida build) was very helpful in providing me a direction in which to proceed regarding making my deadeyes.  I followed his lead, similar to Harold Underhill, in making a jig to locate the lanyard holes and setting the height of the deadeye.  

 

I don’t know if you shipwrights ever see a detail on the full size ship that just sticks with you and you find you need to model it, but that happened to me on the deadeyes.  The large Gloucester schooners had deadeyes which were iron stropped to the chainplates.  That in itself isn’t unusual.  What is unique (in my mind at least) was that the strops were double wire loops.  Not one, but two iron strops restrain the deadeye to the chainplate.  I had purchased britannia deadeyes from Blue Jacket Shipcrafters for Arethusa but upon inspection I found I could not easily make the purchased deadeyes accept the double iron strop arrangement.  Thus I set off on making the lower deadeyes.  I used boxwood as it is hard, has little grain direction, and cuts and sands cleanly.

 

The larger deadeyes on the larger schooners were 7” to 7 1/2” in diameter and the width was about 5”.  On my model the ones I’ve made are 0.160” diameter (4mm) and 0.10” thick.  The smaller lower deadeyes were 5 1/5” in diameter, and my model ones are 0.115” diameter (3mm).  Interestingly these double stropped deadeyes are essentially flat faced, making fabrication a little easier.

 

My deadeye fabrication process was as follows:

 

Shape wooden rod from square stock using chisels to form first an octagon, chuck it in a hand drill, and use progressively fine grits of sandpaper to sand to the final deadeye diameter.



 

Using the little jig and a pin vise drill the three lanyard holes.



 

Chuck the dowel in my benchtop drill press.  Use the jig to mark the final width/cut of the deadeye with a fine kerf saw (on the drill press).



 

Use a triangular section file to create the strop grooves (on the drill press).  This was the most inconsistent part of my process as I didn’t have (or use/implement) some ‘tool rest’ with which to steady the file.  Remove the deadeye from the drill press and saw off the deadeye at the previously marked line.



 

Finish drilling through the lanyard holes.



 

I eased the holes with a micro “V” shaped gouge, followed by using the lanyard hole drill bit in the pin vise, rotated slowly, and angled to create a shallow groove.  All edges were then lightly sanded.



 

I have made the chainplates, both (16) longer ones for the lower shrouds and (4) shorter ones for the upper shrouds.  I used a jig to locate the chainplates for drilling the bolt holes.  The upper loops are soldered.  A few extras were made as I typically lose or mess up some when working through the fabrication steps.



 

I have fabricated the jumbo, jib, and flying jib stay ironwork from brass sheet stock.



 

I have made some cleats:



 

And some chocks:



 

And for the deadeyes I have begun making the double iron strops.  Here is a photo of my jig for forming the strop from 26 gauge brass wire.  I solder the one loop end, trim off the excess wire, and file it to resemble a hoop end.  I then use a larger drill bit shank to wrap the double strop around and straighten the hoop ends.





 

Once the strops are complete I'll proceed with assembling the deadeyes to the chainplates.  I intend to stain the deadeyes black and paint the strops (before attaching them to the deadeyes) dull silver (for they were galvanized).  I'm scheming now on how to solder the bolt and nut hardware, joining the iron strops to the chainplate.

 

Hopefully it won't been almost a year before I post further progress!

 

Cheers,

 

Elia

I've spent the past few weeks preparing for, and painting, the rails and hull.  For the most part it was turned quite acceptable to me.  There is one glaring exception, and I'll focus on that later.
 
Once the Monkey Rails were completed I proceeded to apply a sealer/primer to the rails, perform a light sanding, and then apply two coats of my white mix.  The only masking done was to protect previously painted deck and bulwarks.
 
A while ago, when planking the hull, I built an inverted stand for Arethusa, one that located the hull by the two mast holes and a number of contact points on the deck.  The stand allowed the inverted hull to located such that the waterline as horizontal, parallel to the surface it was placed upon.  This stand, very crude compared to some of the tools and stand folks here build for their models, came in quite useful a number of times.
 
I used the stand to mark the waterline with a pencil, a light line, on the hull.  I then applied two coats of the anti-fouling red/brown lower hull paint.  I purposefully carried the red paint up above the waterline mark.
 
After painting all of the rails white and the hull red, and allowing a couple of days for full drying, I masked the edges of the rails where the hull black and rail white meet.  I also remarked the waterline with my handy dandy stand, and then masked the edge of the black paint at the waterline.
 
I had previously used a draw plate/template to form the very narrow cove along the edge of the waist plank.  In full scale the cove is something like 3/8” wide, so one can image how narrow it is for a 1/48 scale model.  I was able to carve a fairly narrow cove into the plank, but it wasn’t very even.  In the process of scraping it into the plank I felt it wander, almost catching on the wood grain as it went.  I’ve looked at this detail for quite some time and had mixed feelings about it.  I was proud of having made such a narrow cove, but unhappy that is wasn’t straight and perfectly parallel to the plank edge. Herein lies the problem I encountered.  I painted the yellow of the cove, two coats, extending the paint above and below the cove to ensure the cove was fully painted.  Once that paint had cured I applied masking tape to the cove.  I had found 1/64” wide masking tape from an on-line modeling supplier and purchased it.  This stuff is rather amazing in it’s narrowness.  When I tried to apply the tape to the cove I found it very difficult to get the tape to nest down into the cove - it wanted to wander about in the cove...reminiscent of when I scraped the cove some time ago.  
 
I applied tape edge sealing coats of each of the three paint colors - white along the edge of the rails, red/brown along waterline, and yellow at the cove.  This was done to seal the edge of the tape and not allow the over-coat color to bleed under the tape.
 
Once those had dried I was clear to apply the upper hull black paint.  Two coats were applied.  The white/black edge along the rails worked quite well, as did the red/black edge at the waterline.  There were one or two very minor bleed spots, but all in all I think a good success.
 
Now....back to that yellow cove.  Once the black paint had dried I peeled back that 1/64” tape...and....not good.  The thinness of the yellow was excellent.  But, the masked sections wandered along the wandering cove.  And there was appreciable black paint bleed beneath the tape.  I am very disappointed in this and am stewing over ways to correct it. 
 
Following are a few photos of the painted hull, without and with deck furniture.  The quarterdeck of these schooners had a unique deck planking run - the planks were set parallel to the cabin, as that was a large cutout in the deck (a strength issue), to provide as much continuous planking strength as possible.  Thus, there is some unique nibbing of the outboard planks along the margin plank/waterway.  
 
The fish pens and dory skids are shown also.  The bait gurry isn't located quite properly, either.
 

Cheers,