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Posts posted by mir0n
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The rocker arm ( The handle)
Brass 0.6mm: cutting out and forming of the rocker’s sly form
Brass 0.3 mm: drilling three 0.5mm holes with 1.4mm step
Bending stock holder, whetting the rocker tip up to 0.5 mm
Soldering
Grinding off excess
Handle assembled!!!
In handle support: boring a required spot for rocker movements
Fitting
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The “pipe”:
On copper tube 1/8'' (main pipe): grinding out a little groove for the locking bolt
Cutting off to the size (see the sketch below...)
On other side of the 1/8'' main pipe drilling a 2.8mm bore; that would be a place for a ball of lower valve
Copper tube 3/32 ""(overflow pipe): Grinding down the desired area up to 1.9mm (see sketch below...)
In the 1/8’’ main pipe: drilling a 1.8 mm bore for the overflow pipe
Another piece of 3/32" tube and all 3 parts for pump pipe are ready
Soldering all together using simple conductor
Reseating the soldering of lower and upper pipes with help of 3/32" diamond sphere
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The head:
0.3 mm brass piece: bending, drilling, grinding out a support of handle (have no photo, but looks like everything is clear from the sketch)
Soldering the 3/16'' tube (with bore for 00-90 thread) to the head cover.
Inserting the 5/32'' tube into
Fluting and cutting the threads for the locking bolt
First fitting
Soldering the support of a handler
Chopping, grinding out, trying on
- Dan Vadas and Cap'n Rat Fink
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to be continued....
and well... how i can fix a typo on topic header?
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Materials:
The real implementation forces to change pump proportions for a little: follow up to standard set of copper (and brass) tubes: 3/16'', 5/32'', 1/8'', 3/32'' and 1/16''.
The chosen tube set is giving a great opportunity - the inner diameter of a tube corresponds to the outside diameter of the tube оf next number – the tube move -in and -out into each other as closely as possible.
Designed etched details on brass 0.6mm thick were good for nothing – I had no inexperience, and did not add 20% of the thickness to the edges of small parts, so they were eaten to be useless ... Nevertheless head cover and the base bed are ok. But the remaining parts – handle, support and stock - should be done by hands.
And yes!!!: a metal wire from the package of bread and brass washer with 1.5 mm inner diameter.
Also I have to say: an idea to make the pump “working” came while of assembling: that was happen that I have steel balls with 3/32’’ and 1/16’’ diameters (I bought them to simulate charges for 24’ carronades and 6' guns, respectively)
Oops!! One more thing: a 00-90 bolt
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The "working" copper bilge-pump with two valves and removable head in 1:64 scale
Important note:
There is no guarantee for historical conformity
The pump's sketch was designed based on reseach:
«Ships' bilge pumps: a history of their development, 1500-1900» Thomas J. Oertling
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Working copper bilge-pump 1820, 1:64 scale
in Discussion for a Ship's Deck Furniture, Guns, boats and other Fittings
Posted
Thank you Chuck