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mir0n

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Posts posted by mir0n

  1. The piston

     

    Brass 3/32" tube: Boring to 2.0mm

    Well, yes! First there was a hole for 0.5mm axle – no photo left

    post-4003-0-97229100-1367430743_thumb.jpg

     

    Boring the edge a little for the stock move

    post-4003-0-60940300-1367430753_thumb.jpg

     

    Solder the washer, so that the valve ball is not thrown out of the piston.
    Reseating the ball bed with 1/16" sphere inside

    post-4003-0-53999600-1367430759_thumb.jpg

    post-4003-0-13074700-1367430766_thumb.jpg

     

     

     

     

  2. The rocker arm ( The handle)
     

    Brass 0.6mm: cutting out and forming of the rocker’s sly form

    post-4003-0-47671300-1367429307_thumb.jpg

     

    Brass 0.3 mm: drilling three 0.5mm holes with 1.4mm step

    post-4003-0-31914100-1367429319_thumb.jpg

    post-4003-0-48544500-1367429326_thumb.jpg

     

    Bending stock holder, whetting the rocker tip up to 0.5 mm

    post-4003-0-88665500-1367429335_thumb.jpg

     

    Soldering

    post-4003-0-98853800-1367429345_thumb.jpg

     

    Grinding off excess

    post-4003-0-49645600-1367429356_thumb.jpg

     

    Handle assembled!!!

    post-4003-0-32993800-1367429367_thumb.jpg

     

    In handle support: boring a required spot for rocker movements

    post-4003-0-69913000-1367429377_thumb.jpg

     

    Fitting

    post-4003-0-36961300-1367429386_thumb.jpg

     

     

  3. The “pipe”:

     

    On copper tube 1/8'' (main pipe): grinding out a little groove for the locking bolt

    post-4003-0-02767800-1367343587_thumb.jpg

     

    Cutting off to the size (see the sketch below...)

    post-4003-0-09774600-1367343595_thumb.jpg

     

    On other side of the 1/8'' main pipe drilling a 2.8mm bore; that would be a place for a ball of lower valve

    post-4003-0-54661100-1367343633_thumb.jpg

     

    Copper tube 3/32 ""(overflow pipe): Grinding down the desired area up to 1.9mm (see sketch below...)

    post-4003-0-01432800-1367343569_thumb.jpg

     

    In the 1/8’’ main pipe: drilling a 1.8 mm bore for the overflow pipe

    post-4003-0-14040300-1367343646_thumb.jpg

     

    Another piece of 3/32" tube and all 3 parts for pump pipe are ready

    post-4003-0-76417100-1367343655_thumb.jpg

     

    Soldering all together using simple conductor

    post-4003-0-54604100-1367343665_thumb.jpg

     

    Reseating the soldering of lower and upper pipes with help of 3/32" diamond sphere

    post-4003-0-11542400-1367343580_thumb.jpg

     

     

  4. The head:

     

    post-4003-0-94085300-1367342399_thumb.jpg

     

    0.3 mm brass piece: bending, drilling, grinding out a support of handle (have no photo, but looks like everything is clear from the sketch)

     

    post-4003-0-06929700-1367342429_thumb.jpg

     

    Soldering the 3/16'' tube (with bore for 00-90 thread) to the head cover.

     

    post-4003-0-37803700-1367342518_thumb.jpg

     

    Inserting the 5/32'' tube into

     

    post-4003-0-38366900-1367342575_thumb.jpg

     

    Fluting and cutting the threads for the locking bolt

     

    post-4003-0-42448800-1367342650_thumb.jpg

     

    First fitting

     

    post-4003-0-50739300-1367342665_thumb.jpg

     

    Soldering the support of a handler

     

    post-4003-0-70480800-1367342678_thumb.jpg

     

    Chopping, grinding out, trying on

     

    post-4003-0-26401400-1367342687_thumb.jpg

  5. Materials:

     

    The real implementation forces to change pump proportions for a little: follow up to standard set of copper (and brass) tubes: 3/16'', 5/32'', 1/8'', 3/32'' and 1/16''.

     

    post-4003-0-66543800-1367275700_thumb.jpg

     

    The chosen tube set is giving a great opportunity - the inner diameter of a tube corresponds to the outside diameter of the tube оf next number – the tube move -in and -out into each other as closely as possible.

     

    Designed etched details on brass 0.6mm thick were good for nothing – I had no inexperience, and did not add 20% of the thickness to the edges of small parts, so they were eaten to be useless ... Nevertheless head cover and the base bed are ok. But the remaining parts – handle, support and stock - should be done by hands.

     

    And yes!!!: a metal wire from the package of bread and brass washer with 1.5 mm inner diameter.

     

    Also I have to say: an idea to make the pump “working” came while of assembling: that was happen that I have steel balls with 3/32’’ and 1/16’’ diameters (I bought them to simulate charges for 24’ carronades and 6' guns, respectively)

     

    Oops!! One more thing: a 00-90 bolt

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