NMBROOK

Sounds good, Nigel.  Looking forward to following along.

Hi Nigel
 
Wow! That quarter gallery window looks damn good!
 
Seriously nice.
 
Cheers
 
Patrick

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

Thank you Nigel and Nils
 
No secret jig for this one Nigel,just patience,frustration and very tired eyes I will post some stage pics when I do the other side,I just wanted to check it was feasible before taking loads of pics.There are a couple of useful techniques I will illustrate that may help,but everything was based on cutting the half lap joints accurately to set the sizes of the panes.These two windows are more forgiving as I have flexibility on the overall dimension.The TEN!!!! windows on the transom will be less so as overall size and the fact they have to all line through should provide some entertainment!
 
Kind Regards
 
Nigel

I had a bit of a 'late one' last night.Far to late to spark the saw up so I decided I would produce a 'prototype' window to prove my plans would work.The frame was made out of 0.8mm square box strip sanded a little further to reduce it's size.I managed to produce half lap joints using a sharp scalpel and jewellers file.I was keen to do this because otherwise the glazing bars never seem to line through no matter how hard you try.
The casting has been cut out and the back heavily reduced in thickness with a burr to thin out where the window will fit.
The frame was then bonded with a bead of CA around it's perimeter to a piece of mica.Matt poly has the then been applied ensuring a meniscus was formed inside the individual panes.As ever,a picture explains a thousand words,to be continued once the varnish has hardened off
 
Kind Regards
 
Nigel

I know mate,but I don't think the finished article will lose anything for it in the long run
 
Kind Regards
 
Nigel

Thank you Michael Work may still be in fits and starts over the next few months but hopefully things should settle down by Christmas
A few pics.I have started to assemble the transom support work to reflect the kit's drawings.Not a great deal of changes required as I hadn't go as far as extending the hull sides to accommodate the overhanging upper deck and balcony.This is one area where I will be deviating from the kits design,mainly for ease of construction.There is supposed to be a piece of curved ply on the transom face with a large casting bonded on top featuring the windows.Careful study of the casting has made me realise there is an easier approach as I want my windows opening out instead of painted on.
Plan is to remove the vertical carved detail from the casting and bond it on afterwards.Also planking straight on to the framework makes the stern counter transition easier to accomplish as both faces will be covered by the same thickness material.The counter is carved from a solid block in the kit but I would like to have the option of having the gunports open.
I have started the transom framework paying attention that the vertical members fall centrally behind the window pillars and carvings.Epoxy and copper pinning has been used as this needs to be solid before I finish fairing the hull.Once this is complete I will move to the counter framing which will double as lining for the four stern chasers.Then,finally I came shape the round tuck and get rid of that square end to the filler blocks
Other conclusions have been drawn now I have the armament for my lower deck,but will cover these when I get to that stage,too much for one post  
 
Kind Regards
 
Nigel

Just a couple of pics to illustrate the multipiece casting approach I mentioned earlier.The cast rivets can be seen on the inside although not as clear as in real life as the peening marks can be made out.Yes I have a solution for the windows,like I say all will be revealed in due course
 
Kind Regards
 
Nigel

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

I had a bit of a 'late one' last night.Far to late to spark the saw up so I decided I would produce a 'prototype' window to prove my plans would work.The frame was made out of 0.8mm square box strip sanded a little further to reduce it's size.I managed to produce half lap joints using a sharp scalpel and jewellers file.I was keen to do this because otherwise the glazing bars never seem to line through no matter how hard you try.
The casting has been cut out and the back heavily reduced in thickness with a burr to thin out where the window will fit.
The frame was then bonded with a bead of CA around it's perimeter to a piece of mica.Matt poly has the then been applied ensuring a meniscus was formed inside the individual panes.As ever,a picture explains a thousand words,to be continued once the varnish has hardened off
 
Kind Regards
 
Nigel

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

Thank you Nigel and Nils
 
No secret jig for this one Nigel,just patience,frustration and very tired eyes I will post some stage pics when I do the other side,I just wanted to check it was feasible before taking loads of pics.There are a couple of useful techniques I will illustrate that may help,but everything was based on cutting the half lap joints accurately to set the sizes of the panes.These two windows are more forgiving as I have flexibility on the overall dimension.The TEN!!!! windows on the transom will be less so as overall size and the fact they have to all line through should provide some entertainment!
 
Kind Regards
 
Nigel

I had a bit of a 'late one' last night.Far to late to spark the saw up so I decided I would produce a 'prototype' window to prove my plans would work.The frame was made out of 0.8mm square box strip sanded a little further to reduce it's size.I managed to produce half lap joints using a sharp scalpel and jewellers file.I was keen to do this because otherwise the glazing bars never seem to line through no matter how hard you try.
The casting has been cut out and the back heavily reduced in thickness with a burr to thin out where the window will fit.
The frame was then bonded with a bead of CA around it's perimeter to a piece of mica.Matt poly has the then been applied ensuring a meniscus was formed inside the individual panes.As ever,a picture explains a thousand words,to be continued once the varnish has hardened off
 
Kind Regards
 
Nigel

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

I had a bit of a 'late one' last night.Far to late to spark the saw up so I decided I would produce a 'prototype' window to prove my plans would work.The frame was made out of 0.8mm square box strip sanded a little further to reduce it's size.I managed to produce half lap joints using a sharp scalpel and jewellers file.I was keen to do this because otherwise the glazing bars never seem to line through no matter how hard you try.
The casting has been cut out and the back heavily reduced in thickness with a burr to thin out where the window will fit.
The frame was then bonded with a bead of CA around it's perimeter to a piece of mica.Matt poly has the then been applied ensuring a meniscus was formed inside the individual panes.As ever,a picture explains a thousand words,to be continued once the varnish has hardened off
 
Kind Regards
 
Nigel

Thank you Michael Work may still be in fits and starts over the next few months but hopefully things should settle down by Christmas
A few pics.I have started to assemble the transom support work to reflect the kit's drawings.Not a great deal of changes required as I hadn't go as far as extending the hull sides to accommodate the overhanging upper deck and balcony.This is one area where I will be deviating from the kits design,mainly for ease of construction.There is supposed to be a piece of curved ply on the transom face with a large casting bonded on top featuring the windows.Careful study of the casting has made me realise there is an easier approach as I want my windows opening out instead of painted on.
Plan is to remove the vertical carved detail from the casting and bond it on afterwards.Also planking straight on to the framework makes the stern counter transition easier to accomplish as both faces will be covered by the same thickness material.The counter is carved from a solid block in the kit but I would like to have the option of having the gunports open.
I have started the transom framework paying attention that the vertical members fall centrally behind the window pillars and carvings.Epoxy and copper pinning has been used as this needs to be solid before I finish fairing the hull.Once this is complete I will move to the counter framing which will double as lining for the four stern chasers.Then,finally I came shape the round tuck and get rid of that square end to the filler blocks
Other conclusions have been drawn now I have the armament for my lower deck,but will cover these when I get to that stage,too much for one post  
 
Kind Regards
 
Nigel

Just a couple of pics to illustrate the multipiece casting approach I mentioned earlier.The cast rivets can be seen on the inside although not as clear as in real life as the peening marks can be made out.Yes I have a solution for the windows,like I say all will be revealed in due course
 
Kind Regards
 
Nigel

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

I had a bit of a 'late one' last night.Far to late to spark the saw up so I decided I would produce a 'prototype' window to prove my plans would work.The frame was made out of 0.8mm square box strip sanded a little further to reduce it's size.I managed to produce half lap joints using a sharp scalpel and jewellers file.I was keen to do this because otherwise the glazing bars never seem to line through no matter how hard you try.
The casting has been cut out and the back heavily reduced in thickness with a burr to thin out where the window will fit.
The frame was then bonded with a bead of CA around it's perimeter to a piece of mica.Matt poly has the then been applied ensuring a meniscus was formed inside the individual panes.As ever,a picture explains a thousand words,to be continued once the varnish has hardened off
 
Kind Regards
 
Nigel

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

Wonderful job on the windows Nigel.

Some pics of the completed quarter badge with window unit bonded in place
 
Kind Regards
 
Nigel

I had a bit of a 'late one' last night.Far to late to spark the saw up so I decided I would produce a 'prototype' window to prove my plans would work.The frame was made out of 0.8mm square box strip sanded a little further to reduce it's size.I managed to produce half lap joints using a sharp scalpel and jewellers file.I was keen to do this because otherwise the glazing bars never seem to line through no matter how hard you try.
The casting has been cut out and the back heavily reduced in thickness with a burr to thin out where the window will fit.
The frame was then bonded with a bead of CA around it's perimeter to a piece of mica.Matt poly has the then been applied ensuring a meniscus was formed inside the individual panes.As ever,a picture explains a thousand words,to be continued once the varnish has hardened off
 
Kind Regards
 
Nigel

more photos