NMBROOK

I thought it was about time for an update as the last one was several months ago   .
 
I have fitted the waterway and quickwork to the other internal hull face and completed the planking of the deck.I am currently completing  the exposed frame finishing pieces and working on the deck finish.I anticipate many coats of poly rubbed down every three coats.This gives a glass like surface as whilst I wish to see joints in the woodwork,I don't want to be able to feel them.
I feel these pictures may be a little on the red side.The pear is definitely brown with no hint of red,trouble is outdoor daylight pics are hard to come by as its dark when at home during the week and we have had some awful weather on the weekends
 
Kind Regards
 
Nigel

Ok something in a way of an update.The infill has been faired although the final touches will be applied after fitting the false deck and bow/stern blocks.The deck stringers have been fitted.The two scrap pieces screwed down provide temporary clamping due to the sheer on these stringers.Next job is finishing the deck edge supports from amidships to bow and the bow/stern filler pieces.Not much more to add that the pics don't explain.
 
Kind Regards
 
Nigel

Things are getting interesting now    I have tack glued some temporary stringers to keep all the frames plumb and true and placed a couple of key braces to keep things following the centreline.I had come up with a fancy jig design but sacked that as to be honest it was unnecessary and would only restrict access.The hull was then infilled from the gun deck upwards partway using Obechi simply because it is easy to sand and shape and the local modelshop happened to have some 1/4 inch sheets..These followed the shear,but the tops were then trimmed down so that they a parallel to the waterline below the top of the first upperwale.I won't call this a chainwale as the channels sit above this according to photos of the builders model.Some extensive draughting was required to sort theTransom side timbers as there is no frame here in Euromodels design,simply fresh air.The transom is still a flat block as this permits easy measuring and marking out.There is a 10mm arc in the transom face which will be added later,but is why there doesn't appear to any overhang of the stern counter at the moment.I want to fill the gaps between the frames to coincide with the top edge of the upper wale.The futtocks would have in reality finished lower down,but I am doing this for asthetics and then there won't be unsightly holes.The visible section of the upperframes and gunport linings will be in Pear to provide an interesting contrast to the boxwood.The 'combs' that provide an anchor for the upperframe sections and fill the gaps I chose to make from European boxwood to further highlight this detail.Rectangles that are horizontal and follow the centreline were cut form box making sure there was enough material to allow contouring to the hull lines later.These were then milled on the MF70 with 5mm wide slots to accomodate the upper frames.The slots are deep enough to ensure the base of the frames lie below the top of the wale and the top of the blocks are high enough to go above it.The idea being that once they are all in place,temporary wales will be attached and the shear marked and trimmed on the top of the combs.The rectangular blocks had the bulk stock removed after milling prior to gluing in place.Final shaping will be done when they are all inplace.I am concentrating on the aft section of one side as there is a temporary upright holding things true at the stern.When this section is complete,I can fit another upright the otherside of the centreline then remove the existing one.This will give me the access to work on the inside of the hull at the inside.I am trying to avoid fitting the transom framing until later as it will make sanding the inside much more awkward.
 
Kind Regards
 
Nigel

Ok update time After sorting the remaining deck supports I preceeded to mark the subdeck out on a piece of 1/16th ply.After cutting out,I began to establish the deck beam positions in order to mark where plank butts treenails etc would be.Refering to 'Restoration Warship',Richard Ensor states that common practice was to have one deck beam central to each gunport and one inbetween.I drew out the gunport positions of the gundeck and marked the beams then marked the other beams halfway inbetween.This design is completely different to that portrayed on the plans,sorry Euromodels but the internal structure just doesn't ring true.Yes I am still working to the plans for the internal layout,just not the beam placement.Another issue came to light in the fact that the long grating and main mast resulted in 5 consecutive beams being split.There is no way this would happen,so I have shortened the gratings to allow two beams to run right through,hence the deck infill at each end.After one or two trial runs and a little trimming,making sure nothing was tight on the pear frames,the deck was glued in place.I did remove the temporary ties across the frame tops to allow this and the deck had to be bent ALOT to get it to 'spring' in.There is still lots of shaping to do to the lower hull especially the stern which is simply a block at the moment.Thorough checks on symmetry will be carried out as the work progresses. 
 
Kind Regards
 
Nigel

Work continues moving forward with the framing.When it came to sanding back the inside,unfortunately the 'binding' stringer that will be fitted at the top falls below the level of the temporary stringer on the outside.I measured the overall thickness including the outside temporary stringer on the thinned section on the stern using the verniers and used this dimension as my point of reference to sand down and profile the central section.Work now concentrates on completing the obechi infill.I have already started at the bow,this will need increasing in height at the sides as the hull edge flows down in an arc to meet the stem.
 
Kind Regards
 
Nigel

I have started to fit the upper hull starting from the stern forwards.By notching back the temporary stringers,I am able to use plain pear strip overwidth,rather than trying to develop individual shapes for each of the frame sections.There is a not very clear photo showing this.Each piece was fitted with an obechi infill individually.By using the digital vernier to check running dimensions as I went along,this avoided any accumulative build up of error.The obechi was thickness sanded(using a sanding block   )to suit each location.There is variation in frame spacing due to working with the constraints of bulkhead positions,but it is so small,it unnoticable to the eye.I have set the obechi 2mm above the base of the upper trim(bottom of the ebony planking).This is to allow fine adjustment of the ends and then capping with 3mm boxwood.Doing it this way means no tool marks will be visible on the frames from shaping the ends of the obechi.This complete section has been trimmed 3mm below the cap rail so I can fit a square pear 'binding' stringer to tie everything together.I got this idea from Dr Mike and makes alot of sense to tie all these laminations together.It also provides a sanding guide for upper frame thickness.This will be pinned later into the top of some of the frames for additional strength.The length of this upper edge is overlong at present and steps down to a lower level,which will be cut back when the next section is complete.My technique just leaves a section to sand back when the temporary stringers are removed.I am considering replacing these afterwards,but bolting to the hull with M2 bolts as this area will be planked over.I am also considering using threaded rods as well to keep the upper hull the right distance apart as work progresses.
 
Kind Regards
 
Nigel

Not a very exciting update today,however my experiment has been a success.I have been debating about caulking techniques and despite using a pencil for longer than I care to mention,it never looks as good as the black paper route.However after watching Dr Mike's dvd explaining that black paper prevents proper glue bond strength,himself using cheap white paper and dying it black,I wanted to find an alternative with a bit less faff Having to visit town today for other reasons  I did stumble upon black tissue paper.I thought this would still allow proper penetration of the glue,but would it be easy to work with?I adopted worse case scenario for the test and cut some planks roughly(not even changing to a fine blade )on the table saw.Smearing one edge of these with alaphatic and placing them on the tissue edge on.Having left to dry for a hour(would really leave overnight in practice) and then cutting the tissue with a new scalpel blade close on the underside and a little above the face side,separated the planks.These were then glued to a sheet of ply.Two hours later this was scraped and sanded back.Again I would leave overnight but I was being deliberately rough for the trial.Anyway complete success.No issue with the tissue paper wanting to drag out of the joints as it was fully impregnated with glue and razor sharp black(not greyish you get with the pencil) lines.The only imperfections are from the rough edges of the planks.In reality these would be smooth .I wanted to crack this dilemma as this technique will be used on the whole build which includes the scarph joints in the keel and the hull planking so strength is important.A couple of pics but the difference between this and pencil isn't truly conveyed with my iphone camera.
 
Kind Regards
 
Nigel

I have completed the basic 'inner' hull structure to the starboard side.As I am waiting for a timber delivery I thought I may as weel sort out the lower gunport linings.After studying Euromodels drawings and also pics of the builders model,it became apparent there were differences not just in the position of gunports but also the height  and shape of the top of the hull sides.Because I want to reflect the design of the NMM model I would have to address these areas.The most notable fact is there is a gunport right forward on the museum model that is missing on Euromodels representation.Looking at the design you would probably only get a musket in there,but it is there nevertheless.Also the stern galleries are very different and you will notice the gunports are close up to this.This basically meant starting from scratch and the bulk of the ports were moved aft slightly.An additional port would then fit in at the beakhead,but also the first and last port on the main gun deck are spaced differently.My revised design reflects this. 
There is a three page article in John Franklin's book covering the builder's model which gives the exact gunport sizes and wale scantlings and spacings.The Euromodel kit design shows upper wales that are too small in comparison.In order to get things to work the top edge of the hull has been increased in height to compensate for this.You will notice the additional pear laminations on the top edge,the bulkheads are too short to run to the top.The lower of the pear strips has been 'dowelled' with 0.7mm copper wire into every pear upright.This has resulted in an incredibly strong hull wall even before planking.
 
Kind Regards
 
Nigel

As I am waiting both for glue to dry and a timber delivery to arrive,I thought now may be a good time to make some linings up for the ports of the main gun deck.I had come up with a simple design that through its shape would ensure consistency of size.This profile was machined on the MF70 out of 3mm Pearwood.The thickness will be hidden under the planking so I could afford to make something substantial.The idea being to machine the profiles,glue together and slice the box up into lengths sufficient to allow for the tumblehome.These will be glued in place and the inside and outside face shaped flush with the hull structure.the sequence of pics explain it better than anything.
 
Kind Regards
 
Nigel

Work is slowly progressing on the port side.As I have proved everything on the starboard side,this acts as a template for the port side.This has enabled me to fit the gunport frames earlier in the process to make it easier to shape the internal profile.The handy thing with the gunport design is that tweaks are easy.Some of the holes for the linings have been adjusted and boxwood veneer shims used to ensure perfect alignment when sighting down the side of the hull.I have also been able to fit the lower counter side timber earlier than before.The rather random looking pear blocks at the bow are for shaping to match the other side.The are placed to ensure adequate material to carve the shape out of.
 
Kind Regards
 
Nigel

Just a small but nevertheless important update.I am currently working on the other side but doing a little multitasking   In my last timber delivery,I had ordered some 6x4mm pear strip to see how successful it would be to bend the deck beams as apposed to cutting them.As a mentioned before these will penetrate the sides of the inner hull 'shell' and in effect be solidly anchored at the ends.I made a simple jig up to clamp the thoroughly soaked Pear strip in(tip here,soak until the pear no longer wants to float).I deliberately made the jig for double the camber to allow for some springback.Not only this but it is better to overbend and straighten rather than underbend.The radius was calculated using the formula shown in the pic.I thought i would include this as to my knowledge it hasn't been posted before.I clamped two strips in the jig at the same time on top of one another,Any more and it would start to make too big a difference to the radius.The question of whether these beams would be scarphed in the middle is in abeyance and I have posted another thread regarding this.Even if these will be scarphed,I thought it necessary to put the radius in before tapering as the bending properties would not be consistent with a tampered section. 
 
Kind Regards
 
Nigel

I thought it was about time for an update as the last one was several months ago   .
 
I have fitted the waterway and quickwork to the other internal hull face and completed the planking of the deck.I am currently completing  the exposed frame finishing pieces and working on the deck finish.I anticipate many coats of poly rubbed down every three coats.This gives a glass like surface as whilst I wish to see joints in the woodwork,I don't want to be able to feel them.
I feel these pictures may be a little on the red side.The pear is definitely brown with no hint of red,trouble is outdoor daylight pics are hard to come by as its dark when at home during the week and we have had some awful weather on the weekends
 
Kind Regards
 
Nigel

I thought it was about time for an update as the last one was several months ago   .
 
I have fitted the waterway and quickwork to the other internal hull face and completed the planking of the deck.I am currently completing  the exposed frame finishing pieces and working on the deck finish.I anticipate many coats of poly rubbed down every three coats.This gives a glass like surface as whilst I wish to see joints in the woodwork,I don't want to be able to feel them.
I feel these pictures may be a little on the red side.The pear is definitely brown with no hint of red,trouble is outdoor daylight pics are hard to come by as its dark when at home during the week and we have had some awful weather on the weekends
 
Kind Regards
 
Nigel

I thought it was about time for an update as the last one was several months ago   .
 
I have fitted the waterway and quickwork to the other internal hull face and completed the planking of the deck.I am currently completing  the exposed frame finishing pieces and working on the deck finish.I anticipate many coats of poly rubbed down every three coats.This gives a glass like surface as whilst I wish to see joints in the woodwork,I don't want to be able to feel them.
I feel these pictures may be a little on the red side.The pear is definitely brown with no hint of red,trouble is outdoor daylight pics are hard to come by as its dark when at home during the week and we have had some awful weather on the weekends
 
Kind Regards
 
Nigel

Thanks Brian,I did take a chance on the variation of tones.On Caroline,I batched the Pear into two shades,one for above and one for below the wales.Doing this resulted in an enormous amount of waste,so I decided to let the 'quirks' of the pear show and I am pleased with the result.
 
Kind Regards
 
Nigel

Thanks mate! The photos don't really do the colours justice I just wanted some pics of this stage as the next update will be too far along otherwise.
 
Favourite,mmm,probably not because each are different in their own way.The one that has drawn me in the most is probably Royal William,but I am deliberately holding back as I want the others to move along at a faster pace
 
Kind Regards
 
Nigel

I thought it was about time for an update as the last one was several months ago   .
 
I have fitted the waterway and quickwork to the other internal hull face and completed the planking of the deck.I am currently completing  the exposed frame finishing pieces and working on the deck finish.I anticipate many coats of poly rubbed down every three coats.This gives a glass like surface as whilst I wish to see joints in the woodwork,I don't want to be able to feel them.
I feel these pictures may be a little on the red side.The pear is definitely brown with no hint of red,trouble is outdoor daylight pics are hard to come by as its dark when at home during the week and we have had some awful weather on the weekends
 
Kind Regards
 
Nigel

I thought it was about time for an update as the last one was several months ago   .
 
I have fitted the waterway and quickwork to the other internal hull face and completed the planking of the deck.I am currently completing  the exposed frame finishing pieces and working on the deck finish.I anticipate many coats of poly rubbed down every three coats.This gives a glass like surface as whilst I wish to see joints in the woodwork,I don't want to be able to feel them.
I feel these pictures may be a little on the red side.The pear is definitely brown with no hint of red,trouble is outdoor daylight pics are hard to come by as its dark when at home during the week and we have had some awful weather on the weekends
 
Kind Regards
 
Nigel

After a little absence,I have something of an update.Aside from very little time,my broadband connection is giving me grief   Either lightning fast or more commonly working at a snails past.I shall contact my provider and give them what for when in the right frame of mind.
Anyway,half the deck planked,given a scrape and light sand and then a couple of coats of poly to prevent glue marks whilst working on the other side.I have moved away from shellac as firstly,I like the variation of tones and secondly it means I can use my acrylic ageing techniques should I choose.I am ,due to the pleasing appearance,considering NOT treenailing and risk spoiling the effect.
The other side of the hull is now built and shaped so my next job is to sort the upper gunport frames on this side.
Kind Regards
 
Nigel

I thought it was about time I blew the dust off this log  
Work has been 'hopping' about a little on the hull.I have been concentrating on sorting the exposed areas of framing.Because of the line of the main deck,various knees,beams and a black ebony waterway would appear in this window between the frames.Although this would be historically correct,I decided it would add a 'ramshackle' appearance to the build and looked for an answer.I decided that an intermediate layer of thin Pear planking from the deck clamp upwards would alleviate the untidy appearance.The basis of this layer has been added on the portside but will be completed when the deck clamp has been installed.On the starboard side are temporary ABS plastic strips tack glued with CA.These guide the fitting of the pear cappings between the open frames.These ensure a nice flow along the top and bottom of the cutout to match the edges of the upper wales.When overlong caps have been fitted and the aliphatic glue has dried,these strips are removed and the cappings sanded flush inside and out.The Aliphatic wood glue does not stick to the plastic.
The three rectangular holes in the hull are to receive the deck beams.There are many more to cut,I have just done these as they were so close to the cappings and also provide a reference point as these three beams delineate the hatchway opening and capstan.
 
Kind Regards
 
Nigel

I have decided to give myself a short break from the small fiddly stuff on my Caroline build and take up where I left off with this.I am continuing on with infilling the hull with limewood.The sections are cut from 20mm sheet.Not much to show,but work shall be continuing on over the next week or two.As I mentioned earlier the bulkheads have been altered to use 1.5mm single planking.The wales will be 3mm ebony,but I am considering splicing the planks at the waterline,ebony above and box below.I do not want to use holly or maple for the 'whitestuff' because I will already have pear,box and ebony and I personally feel that is enough colour variation,any more and it will be too much.
 
Kind Regards
 
Nigel

Hi Sjors
I have changed the bulkheads to make it easier for me later to produce the feature I want.I have taken a picture of a Navy Board model to show you what I mean.If you look where my 'Arrow' is pointing you will see that the hull frames are left open between the upper wales.This is the feature I want to replicate.I would have had to chop pieces of the plywood away later using the full kit bulkhead but replacing them now is easier.If it wasn't for this 'detail' I could have kept the bulkheads as they were.This is also the reason I have changed to single planking,I had worked out how to do it with double planking but it was just making the job complicated.Please feel free to ask all the questions you like.
Kind Regards Nigel
 
P.s.I have a large supply of the clamps,I could do you a special deal      

Ok then,I thought I would take the opportunity of waiting for glue to dry and upload some more pics.
I was not happy with my original strategy for the topsides as I thought in the long run it would be more work.The tops of the bulkheads have been replaced with solid Pear to a more authentic profile.These can be integrated in the topside framing detail,whereas the ply would have needed replacing later.The ply deck beams were inconsequential,I only left them in place as temporary braces.An authentic deck construction will be used gun deck upwards when I get to that stage.These pear extensions have been fitted with brass dowels epoxied in.The extensions have also been tweeked to allow for single planking.The remaining section of the bulkheads have been 'banded' with 1.5mm lime strip to compensate for single planking.I have incorporated a small section of orlop deck in front of the mizzen step as a ladder runs down here.There is also one right at the bow which will result in a significant amount of work in this area.I am leaving this until the 'donkey' work is complete on the rest of the hull as it will involve removing considerable amounts of material from the false keel.As you may have noticed the lower hull is filled with limewood.This is to provide substantial support to the single planking and is a good aid as this is one of the most complex shaped hulls I have worked on.The area where the pear frames meet the deck is a crucial point.The sheer on the outer edge has to be perfect as everything will be measured from here.This is the reason for setting 6mm lime sections in around the perimeter.It ensures the ply subdeck will conform to exactly the right profile.One section is clamped in place while the glue dries.I have clamps ranging from 20p up to £95 but sometimes the easiest solutions are the best    
Kind Regards Nigel

I am going to try and get technical now and provide text with each picture  
The first step is to copy the drawings regarding the bulkheads.This is due to the between deck areas not be cut out from the factory.These were pasted to the relevant bulkheads to allow cutting out with the scrollsaw.Some areas were not shown,mainly the first and last bulkhead which will require some drafting to get the cutouts.

The design of the kit intends for a 3mm by 7mm stringer to be fitted each side of the hull.This stringer does not coincide with anything and to a certain extent will be in my way,so the bulkhead notches were filled with scrap timber.

These are pictures of the skeleton so far.You will notice I have cut my own notches out on the lower deck.These are for 5mm square stringers supplied by me.These provide support for the lower gundeck,which is the only deck that will have a plywood subdeck.The plywood additions to the structure are to incorporate dimensional stability and resistance to twisting.The triangle design makes the skeleton rigid,it is impossible to twist it for and aft.The lower hull will be infilled with lime wood.This triangular structure reduces the wood required and also prevents any distortion that can occur due to the moisture from the glue when fitting the infill.                                                                                                                                                                                                                  
That brings things up to date for the time being.
Kind Regards Nigel

As I am organised for a change,I can provide pics of the box contents including one of the rather substantial exemplary drawings.The only thing not pictured is the false keel,one sheet of laser cut ply,a few assorted laser cut items and some blocks of wood.There is not massive amounts of laser cut plywood parts like other manufacturers,it is down to the builder to fashion parts from solid wood
Kind Regards Nigel