xken

I have repainted the balls to red and green per feedback from Evan. He said that is the way they should be when repainted. I also bent up both a ladder way and railing for test fitting and sizing. Based upon my initial count I will need a second sheet of ladder ways. Here are a couple of pictures; one thing I found helpful was spraying a light coat of white primer on the railing to hold pencil marks for bending. This Nav. deck I think is the hardest one piece rail to bend and will be final fitted when being glued down once painted white.
 

 

 
Now back to final fitting and fussing with the various decks.

Pictures show both balls a rusted color; I will have to check with Evan. One of the things the ship will have done in dry dock is a complete repaint. I finished up machining all the tiny signal lights, I had to break out my magnification glasses to make them. Here are a couple of images, one with the penny provides a sense of scale.

 

 
Now back to work.
 

Just adding more bits and pieces on the Nav. deck. Over the holidays Evan stopped by and shared that the red oval was the data recorder for the ship that would be recovered if the ship ever sank. The the binnacle with the magnetic compass is in the center with the two rust colored spheres on either side of it. Evan said that these are referred to as "the Captain's balls". I also found out that I had the two tripod units in the wrong locations and have them switched now. He indicated that the plans provided are close; but refitting over the years have added and moved certain items so I should use photos as more accurate than the plans for fittings. 
 

 
Now to tackle the tiny signal lights on the main mast.
  

Just a quick update for Dan. I received the railings and ladders and the railing will work THANKS DAN for your help! Once I saw the size of the railings and ladders I decided the first thing I needed was a new 25 watt soldering iron and then machined the tip to a point to work with tiny drops of solder one at a time. Here is a picture of the tip.
 

 
Next was my first attempt at PE parts this tiny. I picked the easy ones first; the round ones and soldered them to the edges and the top rail edges. I then soldered a length of ladder with one edge on a stanchion and soldered them together; then soldered the other side and cleaned with acetone. I then cut the top two rungs of the ladder away for the opening at the top of the ladder between the rails. Needless to say I have some cleanup and adjusting to do after seeing the pictures, but I am very glad that they are the correct size.
 

 

 
Now back to making the rest of the deck fixtures.

Thanks you all for your kind words. No secret to painting just patience and a couple of tips mentioned above. I am waiting for the PE ladders and railing to show up so I started the deck fixtures for the navigation deck which is quite busy on the real ship.
 
Here is an "In Progress" update. I first made the two communication domes and the one with the deck needs both a ladder and railing. I then moved onto the main mast, also known as the "Christmas Tree" per Evan. The challenge here is soldering the various components at this small scale. As usual I made sure that there was mechanical interlocks as best that could be done. The main mast started with a 3/32" rod turned down to 1/16" for the upper section. The real mast hinges at the second small platform for clearance to go under some bridges. This assembly required a great deal of patience and thinking ahead for each next move when soldering so as not to loosen a previous soldered part. The thin bracing bracing wire is .005" brass rod. I still need to add ladders and railing this as well. The assembly will be painted white below the hinge point and flat black above. I will also need to add the various colors of the mast signal lights which will be super tiny. 
 
I also added a picture of the stabilizing fin that has one on each side. They pivot in and out.
 

 
 

 

 

 

 
Now back to making more fixtures for this deck.
 
 
 

I finally ordered one sheet of rails(3501) and inclined ladders(3535) after not receiving any response from Tom's Modelworks and thanks to a reply from Dan. I also decided after finishing both the bow thruster and side stabilizing fins to paint the hull in order to add railing and main deck structures. First I painted the red stripe area masking from the top of the stripe up over the main deck. Once the red dried over night I taped off the red stripe with 1/4" masking tape matching the top edge. Then masked off the bottom to paint the blue and let it dry overnight. Next came the bottom burgundy.
 
Using spray cans I warmed the cans under hot water and then shaking each time until I could not feel any temperature change. This does two things; it increases the spray pressure and warms the paint for better atomizing for spraying. Repeated the warming process between coats. I sprayed light coats so as to not bleed under the tape and this provides a clean crisp line when finished.
 
I still need to paint the forward bow shield white and then the entire hull will be sprayed with a matte finish to even out all the finishes. 
Here are a couple of pictures.

 

 

 
Next I will start on the various deck fixtures based upon pictures supplied by Evan until the rails and ladders get here.

Just working away on small details for the hull and tower. Also had a big surprise; Evan's ship has been rescheduled for the shipyard refitting to January, so Evan flew home from Dubai just in time for his wife's birthday and will be here until January. The company wants him to be the Captain that takes the ship in for refitting and oversee the work.
Here are the rudder components and the rudder will be able to be turned when finished.

 

 

 
Next I added the Maresk logo to the stack.  
 

 
Yes they have a swimming pool halfway up the tower.

 
Here is a sequence of the bow thruster with the challenge being the 3/16" diameter propeller. 
 

 

 

 
This was a tricky operation; turning down a locating pin without hitting the blade.
 

 
Wood shims were used to center the propeller on center in the slip ring to hold in place while being soldered.
 

 
The thruster motor is reversible so the propeller is on the port side only. Drilling the hole through the bow was a slow and careful process to get a tight fit for the 1/4" brass tube and then cutting and careful filing to get both sides to match hull surface.

 
Next I will work on the stabilizing fins that are recessed in the hull 12" back from the nose of the bow. Will try to have them movable as well. Still no word from Tom's Modelworks on the rail sizes. 

Added details to the various decks and then decided to apply the first working color coat of paint. Still no reply from Tom's Modelworks. Does anyone have a phone number for them? 
 
The tower will now be set aside to allow paint to set and wait for pictures of more details from Evan once in dry-dock. Here are some views.
 

 

 

 

 
Now to prime, sand and paint the hatch covers.
 
 

I finally finished up fabricating all the hatches and now they are ready for finishing. They will get painted grey like the main deck. I also have started adding details  to the various tower decks like the swimming pool and additional windows. I have emailed Tom's Modelworks for information regarding the sizes of their railing and inclined ladders and hopefully the will get back soon. Here are some pictures of the completed hatches and tower.

 

 
Here is a color test and I am pleased with the matches. The horizontal tower deck surfaces are Green.

 

 
Now back to hatch finishing and tower detailing. 

The presentation went extremely well and some are now more informed about the various aspects of modelling.
In working on the hatches I first make the sidewalls fitting snugly on the coaming using Midwest #8006 Basswood strips. Then I glue a slightly over-sized 1/32" hatch cover to the sidewall frame while in place and set a small steel block weight on top until the glue sets. This assures a flat cover index to the coaming; the glue while drying can distort the the cover if not weighted down. Each cover is marked on the inside with B(bow) and S(stern) and location P (port) and hatch number from bow. There is enough slight variation in size to make each cover unique.
 
 
 
I bounce back and forth between making hatch covers and the accommodation tower. The tower is being built with individual decks so down the road details can be added much easier than if the tower were one piece. Things like door hatches, ladder ways and rails.
Here is deck "A" which will index on the main deck; the small locator rectangle will have glue added to the center while indexed into the deck and the glue will stick to the main deck and release the deck when the glue is dry providing a tight fitting locator. This will be the foundation for the tower.
 

 
I used a wood strip spacer against the bay wall and masking tape for centering and gluing Deck "A" locator to the main deck.
 

 
Here is a view of the in progress build up of the tower so far. The challenge is adding the indexing locators of each deck to each other with a tight fit. The tower decks will separate from each other to add details later on. Here is a front view.
 
 
 
Here is a rear view showing various ladder way openings. The individual height of each deck is .375" 
 

 
Here is an overall view of where I am at so far. Many more hatches to go.
 

 
Now back to making hatches and decks.   Bring a whole new meaning to "Down the hatch!" 

I have been doing a great deal of fussy work on the bay hatches coaming while waiting for more stock to come from Midwest.  A couple of hundred pieces cut and fitted on edge around the hatch openings. While doing this it came to me that given the tight tolerances needed that I better paint the interior and coaming before fabricating the hatch covers. So after priming, glazing and sanding and fussing I finally was able to paint a Gray in the holds, coaming  and bow mooring deck. At least this will be a working color coat for now and will have ample time to dry and set while waiting for the material to arrive on Wednesday. Tomorrow is my presentation to the local Rotary Club on Model Building which has also occupied some of my time as well.
Here is the first working coat of Gray.
 

 

 

 
Now back to the presentation for now and get ready to make hatches.
 

Next I added the individual bay framework of three bays across the hull. First I added the lateral support beams and then the shorter longitudinal beams. These form the deck support structure with each opening having coaming around them onto which the hatches were located. 
The short beams required notching into the cross beams to have a level surface.
 

 

 
I should mention that when adding the cross members care had to be taken to make sure they were level to each other as added.
 
 

 
Next I started adding the coaming using 1/32" x 1/16" doing the outboard ones first. I drew a pencil line aligning with the existing coaming on the bow section. I laid down 1/4" tape which provided an edge to "bump" the coaming against but also kept any excess glue from the finished surface.
 

 
Once the outboard coaming was set I added the lateral ones fist on one side of the frame surface and allowed the glue to set. This allowed using a spacer when adding the second side to the frame.

 
This shows the using of the spacer.
 

 
Once all the coaming was in place and the glue allowed to set after adding CA to all the outside perimeters the entire frame work was sanded smooth and even.
 

 
Next all the joint gaps were cut carefully with the tip of a #11 blade and filed with a needle file to make sure there was an even spacing. Here is an overall view showing all the bay openings.
 

 
Next will come the tedious process of cutting and fitting of all the hatches. The hatches will form the water tight decking for the containers stowed below them and the surface for the containers open above the deck. I may address some of the accommodation tower to break up the boredom of making over 50 hatches. 
 
 

Amazing skills Ken!

Patrick and Nils here are the results, Michael welcome aboard. I finished up closing the gap both outside and inside. Then sanded and blended the surfaces using 120 grit dry and then 320 using a block and sanding diagonally across the curves. Primed once again to seal the exposed wood then sanded with 320 grit avoiding to break the primed surfaces back to wood. Then a final prime coat. This will be a working surface until the balance of the construction is completed. This will allow normal scuffing while handling, but will really allow the primer to harden and the wood to set with the primer. Wood does expand and contract over time so hopefully it will set by the time I am ready for the final painting.
Here are various views of where the hull is now. 
 

 

 

 

 

 

 

 
Now to move on and start adding the bay hold openings with coaming, basically extending those that are in place on the bow section. Evan is on his way to the ship today and I am looking forward to getting pictures of many details as his schedule allows.
 

Cathead, I have to add a few more details there are two ladderways to be added at the end against the bulkhead and two wheels that I think work the anchor brakes while standing on the platform. Standby more to come. 

Great work, Ken.
 
John

You may want to look at this site. It's for HO and N scale railroad equipment and may be too coarse. But it's brass and stainless parts: http://www.planomodelproducts.com/

I have been working back and forth between the bow and stern mooring decks working on the various items. Here is a picture of the stern mooring deck.
 

 
Here is a close up of the ladderway on the starboard side formed from one of Tom's PE sheets. Also note some yellow caution paint on some components which I added per photos.
 

 
One of the more challenging items was a raised platform between the anchor winches that has a meshed floor. My wife had some ribbon that came on a flower bouquet that I liberated from her. I sprayed a section with gray paint let it tack off and then pressed it between two steel blocks to set flat.
 

 
Next I cut a pattern of the platform floor and bent a .020" brass rod around the perimeter of the pattern and soldered the joint.
 

 
I then hammered the formed shape flat and then filed it smooth on both sides.
 

 
Next I bent three U shapes for the legs and hammered the center flat for a mating surface with the frame when soldered together. Once all were soldered in place the legs were all cut to the correct length needed. I then glued a formed ladderway to the edge of the frame and allowed the glue to really set hard.
 

 
I then sprayed the platform frame with gray paint and using a medium thick CA glued the frame to the painted ribbon. Once the glue set I carefully cut it out around the perimeter.
 

 
Next came the rails cut and fitted to the frame and then the painted with the ladderway rails and steps painted yellow.
 

 
Here is the platform in place along with the rest of the fixtures on the bow mooring deck with the various yellow caution highlights.
 
 
 
Now back to adding more details.

I have been working back and forth between the bow and stern mooring decks working on the various items. Here is a picture of the stern mooring deck.
 

 
Here is a close up of the ladderway on the starboard side formed from one of Tom's PE sheets. Also note some yellow caution paint on some components which I added per photos.
 

 
One of the more challenging items was a raised platform between the anchor winches that has a meshed floor. My wife had some ribbon that came on a flower bouquet that I liberated from her. I sprayed a section with gray paint let it tack off and then pressed it between two steel blocks to set flat.
 

 
Next I cut a pattern of the platform floor and bent a .020" brass rod around the perimeter of the pattern and soldered the joint.
 

 
I then hammered the formed shape flat and then filed it smooth on both sides.
 

 
Next I bent three U shapes for the legs and hammered the center flat for a mating surface with the frame when soldered together. Once all were soldered in place the legs were all cut to the correct length needed. I then glued a formed ladderway to the edge of the frame and allowed the glue to really set hard.
 

 
I then sprayed the platform frame with gray paint and using a medium thick CA glued the frame to the painted ribbon. Once the glue set I carefully cut it out around the perimeter.
 

 
Next came the rails cut and fitted to the frame and then the painted with the ladderway rails and steps painted yellow.
 

 
Here is the platform in place along with the rest of the fixtures on the bow mooring deck with the various yellow caution highlights.
 
 
 
Now back to adding more details.

I have been working back and forth between the bow and stern mooring decks working on the various items. Here is a picture of the stern mooring deck.
 

 
Here is a close up of the ladderway on the starboard side formed from one of Tom's PE sheets. Also note some yellow caution paint on some components which I added per photos.
 

 
One of the more challenging items was a raised platform between the anchor winches that has a meshed floor. My wife had some ribbon that came on a flower bouquet that I liberated from her. I sprayed a section with gray paint let it tack off and then pressed it between two steel blocks to set flat.
 

 
Next I cut a pattern of the platform floor and bent a .020" brass rod around the perimeter of the pattern and soldered the joint.
 

 
I then hammered the formed shape flat and then filed it smooth on both sides.
 

 
Next I bent three U shapes for the legs and hammered the center flat for a mating surface with the frame when soldered together. Once all were soldered in place the legs were all cut to the correct length needed. I then glued a formed ladderway to the edge of the frame and allowed the glue to really set hard.
 

 
I then sprayed the platform frame with gray paint and using a medium thick CA glued the frame to the painted ribbon. Once the glue set I carefully cut it out around the perimeter.
 

 
Next came the rails cut and fitted to the frame and then the painted with the ladderway rails and steps painted yellow.
 

 
Here is the platform in place along with the rest of the fixtures on the bow mooring deck with the various yellow caution highlights.
 
 
 
Now back to adding more details.

Cathead, I have to add a few more details there are two ladderways to be added at the end against the bulkhead and two wheels that I think work the anchor brakes while standing on the platform. Standby more to come. 

Cathead, I have to add a few more details there are two ladderways to be added at the end against the bulkhead and two wheels that I think work the anchor brakes while standing on the platform. Standby more to come. 

I have been working back and forth between the bow and stern mooring decks working on the various items. Here is a picture of the stern mooring deck.
 

 
Here is a close up of the ladderway on the starboard side formed from one of Tom's PE sheets. Also note some yellow caution paint on some components which I added per photos.
 

 
One of the more challenging items was a raised platform between the anchor winches that has a meshed floor. My wife had some ribbon that came on a flower bouquet that I liberated from her. I sprayed a section with gray paint let it tack off and then pressed it between two steel blocks to set flat.
 

 
Next I cut a pattern of the platform floor and bent a .020" brass rod around the perimeter of the pattern and soldered the joint.
 

 
I then hammered the formed shape flat and then filed it smooth on both sides.
 

 
Next I bent three U shapes for the legs and hammered the center flat for a mating surface with the frame when soldered together. Once all were soldered in place the legs were all cut to the correct length needed. I then glued a formed ladderway to the edge of the frame and allowed the glue to really set hard.
 

 
I then sprayed the platform frame with gray paint and using a medium thick CA glued the frame to the painted ribbon. Once the glue set I carefully cut it out around the perimeter.
 

 
Next came the rails cut and fitted to the frame and then the painted with the ladderway rails and steps painted yellow.
 

 
Here is the platform in place along with the rest of the fixtures on the bow mooring deck with the various yellow caution highlights.
 
 
 
Now back to adding more details.

That looks fantastic. What is that platform for; it appears to lead to nowhere?

Cathead, I have to add a few more details there are two ladderways to be added at the end against the bulkhead and two wheels that I think work the anchor brakes while standing on the platform. Standby more to come.