JSGerson
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Looking at the Hahn’s plans and the photo of Hahn’s model (which I believe you need approval to print, which I don’t have) the legs are supported with some corner pieces. So I carved some with some needle files. Additionally I added the little black chimney on top. A little bit of stain and it worked out fine. This won’t be installed on the model until latter due to its delicate nature. As it turned out, you really can’t look into the binnacle window to see the interior, but I know it’s there.
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It was time to create the binnacle legs and they were fragile. Using the Byrnes table saw cuts were made in the bottom box. However in the process of removing the excess wood, I broke two of the legs.
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In addition to that I added the interior of the binnacle with red and green balls made from the tops of pins with balls on top and a small wooden disc to represent the metal compass adjusting balls and the compass. A piece of clear plastic completed the interior. The interior shelf top was stained and then everything was assembled.
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The Binnacle This was another fun little mini-project. At 3/16" scale, it was very small. The upper, box portion was made from 1/32" x 1/4" boxwood. The sides are glued to each end of the front and back pieces. This is important otherwise the box will be too narrow. Glued up in this manner, the top and bottom fit creating a slight overhang on all four sides. After assembling the four sides, glue the top and bottom. Before I did this however, I cut an opening for the binnacle window in the front piece. The Practicum would have you do this after it was assembled which I don’t understand.
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That was the easy part. The four timbers that support the taffrail were a bit trickier. The top surface of the transom is not parallel to the bottom surface of the taffrail in the fore and aft direction and the each one is at a different angle in the vertical direction. Each timber piece had to be custom made by trial and error.
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The Taffrail The taffrail is the rail across the stern transom that connects the two quarterdeck cap rails. There are four timbers beneath it that support the rail. The rail is arched across its top surface and also across its aft edge.
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After marking the shape, the tracing paper was cut out well outside these lines and rubber cemented onto some file folder card stock with the trace markings down, not up so as to not smear. Then, the card stock was trimmed so it matched the model exactly. The card template was used to mark the shape onto the swiss pear stock. Because of the curvature of the bulwarks at the quarterdeck, it was necessary to edge glue two pieces of the 1/16" x 1/4" stock together during installation. The pattern was transferred onto the stock and cut out with the scroll saw. Once everything was dry fit, the rail caps were painted flat black and when dry, coated with ebony Minwax.
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Quarterdeck Side Rails The quarterdeck rails are constructed from 1/16” x ¼” swiss pear painted/stained black. A tracing was made of the shape of the hull across the quarterdeck bulwarks, both inside and outside. This was not an exact science.
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I wasn't worried too much if a step or two was slightly out of alignment because you would never really see it. Somehow the scale of the wood thickness seems off. It looks like it could have been half the thickness but maybe that would have made the ladder too delicate.
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Aft Hatch Ladder The ladder is made of 1/16" x 3/16" boxwood with eight 1/32" x 1/4" steps. In retrospect I should have made the steps steeper and probably ended up with seven steps. The Practicum stated that there were “approximately six steps” depending on the model.
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Quarterdeck Hatches There are two hatch openings on the quarterdeck which were framed and planked around earlier. The hatches for those opening are made using swiss pear. The aft opening was made from 1/16" x 1/16" swiss pear and was constructed just like hatches on the main deck, the corners were lap jointed. The interior of the openings has a lip that a grating would sit on if it were installed. I’ve include an image from the Practicum which shows the lip from the underside.
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To install the mast wedge is a little tricky. After inserting the mast through the Quarterdeck, the wedge is inserted onto the mast. The mast is then lowered and inserted into the mast hole in the parquet floor. Using a pair of tweezers the wedge is held in place while the mast is removed. I used Weldbond glue because I didn’t want the wedge to adhere to the mast and I wanted some wiggle room when it was being glued to the deck. In the picture below, you can see the wedge in the center of the image.
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Main Deck Mizzen Mast Wedge At this point, the Practicum directs the builder to fashion a mast wedge to be placed on the Main Deck for the Mizzen Mast. The Practicum explains why it was not installed earlier. The mast has a rake aft and the mast wedge must fit tightly around the mast. Also, you could run into an alignment problem as Mr. Hunt did when he fit the mast if the deck beam this hole is up against is too far forward. Using a piece of 1/16” swiss pear ¼” square, a hole is drilled and widened to 3/16”. Then another ring is drawn 1/16” from the hole’s edge. The excess is trimmed off and the upper edges are rounded over. The aft bottom edge is filed a bit to accommodate the rake of the mast.
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Initial Quarterdeck Planking If the Quarterdeck were to be fully planked, there would have been no reason to do a lot of the previous work because no one would have been able to see it. Therefore the Quarter and Fore Decks are partial planked. The planking starts in the center and works its way out as well as fore to stern. The planking is the same as the lower deck with charcoal to simulate caulking and bamboo for tree nails.
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After the frame work for the tiller post was done, the interior of the transom was planked with swiss pear. If you remember in Chapter 1 I discussed the transom cap that the Practicum initially instructed the builder to put on, but I found that it got in the way. When it got knocked off, I left it off. Here at this stage is where it needs to be installed. However, instead of using the 7/16” x 1/32” swiss pear, I elected to use the swiss pear planking. It just looked more realistic to me.
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The Transom and Rudder Tiller Lining The area of the transom required compromises as well. See all these little mistakes a novice like myself made comes back to haunt you and make what is complicated, more difficult. The good news is that hopefully I have learned from my mistakes. For some reason, the stern on my model does not quite match up with the plans. This was mentioned back in Chapter 1. Now it was time to pay the Piper. The rudder tiller lining opening is not where it is supposed to be, but further back against the transom. I had to frame the opening as best I could. The lining ends up flush with the deck planking as it was supposed to. These pictures were taken before I realized that the right side of the opening was a bit off. This was corrected but I did not take another photo.
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Because I didn’t think that back in the late 1700’s they would have used a slab of wood that large, I scribed the pieces with an X-acto blade and a pencil to make it look like planking. The each piece had a large half circle cut out of it the same diameter as the capstan with whelps instead of the capstan post. The two pieces then were wrapped around the capstan and glued into place.
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Capstan Deck As I mentioned above, because the deck clamps were a tad too high, that meant the capstan did not protrude through the deck enough to clear the top whelps. The decking is supposed to slide under them and just about touch the center capstan post. Because that could not happen in my model, I had to deviate from the reality of an actual ship a bit. The deck will stop at the whelps. The Practicum directs the builder to use two pieces of 1/16” boxwood 3/8” x 5/8”
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Hatch Combings Frames There are two hatches and a tiller box on the quarterdeck that had to be framed before planking the quarterdeck. There was also a combing around the capstan. The framework was made from 1/16" square boxwood stock. The locations were marked by taking measurements from Hahn’s quarterdeck plan. The tiller box had to be modified which I will get to in a moment. Because these hatchways are being built directly onto the 1/16” quarterdeck beams, the framework is a bit delicate. The end of the pieces have 45 degree bevel to fit into the 45 degree notches that must be cut into the beams as shown in this image from the Practicum.
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The installation of the beams revealed another couple of flaws as a result of the faulty deck clamps. Not only are they are a tad too high, they are completely out of alignment. Although the deck clamp notches are spaced properly relative to each other, the deck clamps are not properly lined up fore and aft. I ended up filling in about 50% of the notches and cutting new ones. I was not happy. I could fix the fore and aft notch position but I couldn’t adjust the height. Because of the height problem, the notch in the capstan does not allow the beam to pass by cleanly. Since I could not remove the capstan or the deck clamps, my only alternative was to fudge it. With some fancy file work on the two effected beams (fore and aft of the capstan) I was able to squeeze them in. That however had repercussions of its own, which I was not surprised when it came to planking the quarterdeck. The quarterdeck beams were installed. You may notice in the subsequent photos the filler material used to repair the deck clamps. Although quite noticeable in many pictures, after some Wipe-on Poly, decking and just the way the shadows fall, it is not too noticeable.
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To complicate the matters a bit, as I mentioned a few times earlier, I messed up when constructing the deck clamps. Instead of the beam notches being flush with the bulwarks, mine ended up outside the bulwarks and at this stage not certain whether they were installed at the proper height. The last beam against the transom must also conform to the slanted vertical posts as well. These images are my results.
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CHAPTER 8 - QUARTERDECK & FORECASTLE Quarterdeck – Problems, Problems, Problems The quarterdeck is constructed using 15 unique and custom made deck beams. That is, each and every one has a different length and camber from the previous one. Each one must be custom fit by trial and error as direct measurements are all but impossible. The basic stock is 1/16” x 5/32” boxwood. The end thickness of the beam is 1/16” and the center of the beam it thickens to 5/64”. Mr. Hunt stated that he freehanded the line for the camber. He may have calibrated eyeballs, but I used a French curve. The following images from the Practicum show the process.
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The Practicum then directs the builder to install the seat using short forward pointing slats. I thought that would be very uncomfortable to sit on so elected to use side to side planks like Mr. Hahn’s model. I also added a molding where the base meets the parquet floor. It was here that I noticed that Mr. Hunt either missed it or chose not to install the scupper in the Captains quarters. I added that as well. End Chapter 7
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The Practicum wanted the vertical pieces to end 1/16” below the side window. Mine ended at the window in order for the bench seat to be horizontal and not pitch. Here is how it looked installed. Sorry for the blurry image.
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