shipmodel

Hi all -
 
David, thanks for the link.  It was an interesting article and fills in some gaps in my knowledge of the history of the ship and Blackbeard.
 
Now it is time to turn to the armaments.  On any pirate ship model the cannon are going to be significant points of visual interest and the QAR is no different.  After Blackbeard’s capture of Le Concord, he took the armaments from his prior ship and added them to those already on his new flagship.  Contemporary accounts put the number of large cannon at 20, with an unknown number of additional smaller ones.  Archaeological evidence from the wreck site confirms this. 
 
Several six-pounder long guns have been recovered and conserved, as well as a few four-pounders, a one pounder and a swivel gun.  It was therefore decided to arm the QAR with 20 six-pounders on the gun deck, with four four-pounders on the quarterdeck and two one-pounders on the forecastle.  Ten swivel guns will be mounted on the rails along the quarterdeck and forecastle.
 

 
The cannon that have been examined turned out to be a mix of English, Swedish, and French manufacture, which is not surprising.  Blackbeard, like all pirates, would have obtained his armaments from whichever ships he had previously captured, which might themselves have had a mixture of cannon.  No carriages were recovered, but the decision was made to mount them on French style carriages since she was originally a French ship and possibly retained most of her larger cannon.  Here are drawings comparing the French and English styles.
 

 
As you can see, the basic differences are that 1) the French style has a solid base plate and bumper, which widens the footprint of the carriage a bit; and 2) the breaching rope runs through large holes in the cheeks rather than looping around the cascabel.   The rounded curve on the bottom of the English cheeks is not unique, and I have seen carriages with them on contemporary French models.
 
With so many cannon to build, I looked to the aftermarket to see if anyone had barrels that would scale out to the 6 ½ to 7 ½ foot length of the six-pounders that were recovered and still be historically accurate in shape and detail.  The length scaled out to between 2.16 and 2.5 inches.  I found that The Lumberyard (www.dlumberyard.com) had cast Brittania barrels that were just the right size.  They are listed as 32-pounders if you are working at 1:48, but the shape is correct for the smaller caliber at my larger scale.
 
I carefully examined enlarged photos of the barrels and was impressed with the detail and accuracy of the reinforcing bands, cascabel shape, and bore.  I ordered 40 of them, as well as 12 others for the smaller cannon.  They did not have acceptable barrels for the swivel guns, and I am still looking for them.
 
The Lumberyard also sells laser cut carriages to fit the barrels.  They were made in the English style, but I thought that I would try to modify them to the French style.  I knew that I could always scratch-build the carriages, but the pre-cut ones would save a lot of effort if they could be made accurate enough and of the right style.  Here is how it went:
 
This is how the barrels and the carriages came.  The carriages come four to a sheet, which worked out perfectly.  The barrels and carriages for the smaller guns are identical in everything but size.  A lot of thought and care went into designing the carriage pieces, including providing two different sizes of wheels/trucks.  A tip of the hat to Dave Stevens.
 

 
And here are the pieces for one cannon after being separated from the laser cut sheet.  They came out easily and a little help with a sharp blade was only needed once or twice for all the pieces.
 

 
The barrels are excellent castings with no flash and almost no evidence of the mold line.  But whatever blackening method was used did not ‘take’ on the metal.  It was uneven, crusty, and could be rubbed off with a finger.  A bit of work with a dry paper towel took the blackening off down to almost bare metal.
 

 
To re-blacken them, the contract specifications call for chemical blackening of all metals rather than paint.  I first tried a product called Blacken-It, which was a disaster.  The metal took on a grey, chalky surface, while an unidentified tan substance precipitated out of the solution.  I had much more success with Pewter Black.  I experimented and found that I had to use a fairly strong solution, much stronger than the corresponding solution of Brass Black that I use for brass.  The surface that was produced was more uniform, but some of the blackening could still be rubbed off if I put some effort into it.  To seal it several coats of clear matte finish were sprayed on and the end results were acceptable.
 
Here you can see the barrel at the top as it was received.  The next one down has all of the blackening removed with a powered toothbrush.  Below it is the barrel after the trunnions have been cut down and reblackened.  Finally, the finished barrel after clear coating.  Only the vent hole has to be drilled.
 

 
The carriage conversion started with making the base plates and bumpers.  The tapered base plate was cut on the table saw with the miter gauge set to 5 degrees.  The bumper was cut, attached with PVA glue, then crowned using a disc sander.
 

 
The cheek pieces were sanded smooth and the burn marks from the laser were sanded off.  Holes were drilled for the eyebolts and the breaching rope through the side of the cheek, and holes for the bolts holding the cheek pieces together were drilled down on two of the steps of the cheek.  A simple jig was fashioned that held the base plate up so the axle notches would be clear, and located the cheeks against the bumper.  The vertical cross piece at the front held everything square.  A clamp made from a bent hair clip held it all together as the glue dried.
 

 
Axles and wheels were next.  As they came out of the wood sheet, the axles were square.  They needed to be rounded to fit the holes in the trucks.  To do this I found a piece of thick walled brass tube with the correct inside diameter.  Four teeth were cut and filed into one end and a sleeve was put around it as a guide and depth stop.
 


 
This was chucked into the bench top drill press and the ends of the axles were fed into it from underneath.  There was surprisingly little resistance as it cut, and I was able to control the workpiece with just my hand.
 

 
It made short work of the job, and much neater than I could have done by hand.
 

 
The trucks from the laser cut sheet were modified to make them look as if they were made up of four half circles bolted together with six metal bolts.  The effect is subtle, but noticeable if not done.  Next to them are several of the eyebolts located in a store here in NYC.  The eye is 0.095” o.d., which scales up to 3 ½”, which is quite accurate.  I could have wished that the wire was a bit thicker, but the difference is hard to see.  At $2 per hundred it sure beats making them all by hand.
 

 
A test cannon was done to see that everything worked, and a detailed instruction sheet was written up, then all the carriage pieces were packed up and given into the hands of JerseyCityFrankie, who agreed to assemble all the carriages.  He did an excellent job, as you can see from some of his progress photos.
 



 
Frankie also shaped and installed the quoin wedges.  The handles are brass belaying pins treated with Brass Brown solution.  All that was left to do when I got the completed carriages back was to make and install the capsquares and their fittings. 
 

 
I started with a strip of 3/32” x 1/64” brass and developed a jig to shape it.  The strip is held between the guide strips and pushed up to meet the stop on the right.  The die has a short piece of steel rod set into it which matches the groove cut into the base piece and is the same diameter as the trunnions. 
 

 
The steel rod is placed over the groove.  With a few taps of a hammer the curve is bent into the brass.  The first few tries showed me that if the base piece remains flat the short end of the strip does not bend flat but springs back a bit.  To correct this the end of the plate was angled and some finishing strikes with the die held at an angle took care of the problem.
 

 
Two holes for the eyebolts were pre-drilled in the capsquare while it was still on the strip, then it was parted off.  You can see in the inset that the curve is not as rounded as I might have liked, but the difference is not noticeable in the finished piece.
 

 
The capsquares were chemically blackened and tack glued in position.  The pre-drilled holes were extended down into the wood of the cheeks.  Two U-bolts with one very short leg were bent and installed.  In the inset you can see that the one toward the rear of the carriage replicates the visible portion of the eyebolt that hinges the capsquare, while the other replicates the eyebolt for the pin that holds it down.
 

 
The final detail was the pin and chain for each capsquare.  Some very fine brass chain with 36 links per inch was blackened, and bits of thin wire inserted in links about half an inch apart.  The wire was bent back on itself and pinched together to form a cotter-pin shape.  One pin was left long and inserted into a hole just below and behind the trunnion, while the other was cut short and slipped into the eye of the forward bolt.  The gun is now ready to be mounted and rigged.
 

 
And here it is with my scale figure for comparison.  I think it came out quite well and will dress up the waist of the model nicely.
 

 
Actually, there were two types of carriage that were made.  On the finished model only the eight guns in the waist will be visible.  These are the only ones that needed to be fully detailed.  However, just to be safe I detailed the four cannon that might be partially visible under the overhanging quarterdeck and forecastle.  The remaining eight will only have the end of the barrel and the forward face of the carriage visible.  For these no bumper was installed and the capsquares were replaced with simple U bolts.  The trucks were replaced with wooden chocks that raise the cannon to the correct level and will provide enlarged glue surfaces when the cannon are installed.
 

 
So here is a complete set of all the six-pounder cannon for one of the models.    The remaining small cannon will join them shortly.
 

 
This was a longer entry than usual, so feel free to ask if I have not fully explained any of the materials or methods.
 
Be well
 
Dan
 
 
  
 
   
 
 
 
 
 

Hi all -
 
David, thanks for the link.  It was an interesting article and fills in some gaps in my knowledge of the history of the ship and Blackbeard.
 
Now it is time to turn to the armaments.  On any pirate ship model the cannon are going to be significant points of visual interest and the QAR is no different.  After Blackbeard’s capture of Le Concord, he took the armaments from his prior ship and added them to those already on his new flagship.  Contemporary accounts put the number of large cannon at 20, with an unknown number of additional smaller ones.  Archaeological evidence from the wreck site confirms this. 
 
Several six-pounder long guns have been recovered and conserved, as well as a few four-pounders, a one pounder and a swivel gun.  It was therefore decided to arm the QAR with 20 six-pounders on the gun deck, with four four-pounders on the quarterdeck and two one-pounders on the forecastle.  Ten swivel guns will be mounted on the rails along the quarterdeck and forecastle.
 

 
The cannon that have been examined turned out to be a mix of English, Swedish, and French manufacture, which is not surprising.  Blackbeard, like all pirates, would have obtained his armaments from whichever ships he had previously captured, which might themselves have had a mixture of cannon.  No carriages were recovered, but the decision was made to mount them on French style carriages since she was originally a French ship and possibly retained most of her larger cannon.  Here are drawings comparing the French and English styles.
 

 
As you can see, the basic differences are that 1) the French style has a solid base plate and bumper, which widens the footprint of the carriage a bit; and 2) the breaching rope runs through large holes in the cheeks rather than looping around the cascabel.   The rounded curve on the bottom of the English cheeks is not unique, and I have seen carriages with them on contemporary French models.
 
With so many cannon to build, I looked to the aftermarket to see if anyone had barrels that would scale out to the 6 ½ to 7 ½ foot length of the six-pounders that were recovered and still be historically accurate in shape and detail.  The length scaled out to between 2.16 and 2.5 inches.  I found that The Lumberyard (www.dlumberyard.com) had cast Brittania barrels that were just the right size.  They are listed as 32-pounders if you are working at 1:48, but the shape is correct for the smaller caliber at my larger scale.
 
I carefully examined enlarged photos of the barrels and was impressed with the detail and accuracy of the reinforcing bands, cascabel shape, and bore.  I ordered 40 of them, as well as 12 others for the smaller cannon.  They did not have acceptable barrels for the swivel guns, and I am still looking for them.
 
The Lumberyard also sells laser cut carriages to fit the barrels.  They were made in the English style, but I thought that I would try to modify them to the French style.  I knew that I could always scratch-build the carriages, but the pre-cut ones would save a lot of effort if they could be made accurate enough and of the right style.  Here is how it went:
 
This is how the barrels and the carriages came.  The carriages come four to a sheet, which worked out perfectly.  The barrels and carriages for the smaller guns are identical in everything but size.  A lot of thought and care went into designing the carriage pieces, including providing two different sizes of wheels/trucks.  A tip of the hat to Dave Stevens.
 

 
And here are the pieces for one cannon after being separated from the laser cut sheet.  They came out easily and a little help with a sharp blade was only needed once or twice for all the pieces.
 

 
The barrels are excellent castings with no flash and almost no evidence of the mold line.  But whatever blackening method was used did not ‘take’ on the metal.  It was uneven, crusty, and could be rubbed off with a finger.  A bit of work with a dry paper towel took the blackening off down to almost bare metal.
 

 
To re-blacken them, the contract specifications call for chemical blackening of all metals rather than paint.  I first tried a product called Blacken-It, which was a disaster.  The metal took on a grey, chalky surface, while an unidentified tan substance precipitated out of the solution.  I had much more success with Pewter Black.  I experimented and found that I had to use a fairly strong solution, much stronger than the corresponding solution of Brass Black that I use for brass.  The surface that was produced was more uniform, but some of the blackening could still be rubbed off if I put some effort into it.  To seal it several coats of clear matte finish were sprayed on and the end results were acceptable.
 
Here you can see the barrel at the top as it was received.  The next one down has all of the blackening removed with a powered toothbrush.  Below it is the barrel after the trunnions have been cut down and reblackened.  Finally, the finished barrel after clear coating.  Only the vent hole has to be drilled.
 

 
The carriage conversion started with making the base plates and bumpers.  The tapered base plate was cut on the table saw with the miter gauge set to 5 degrees.  The bumper was cut, attached with PVA glue, then crowned using a disc sander.
 

 
The cheek pieces were sanded smooth and the burn marks from the laser were sanded off.  Holes were drilled for the eyebolts and the breaching rope through the side of the cheek, and holes for the bolts holding the cheek pieces together were drilled down on two of the steps of the cheek.  A simple jig was fashioned that held the base plate up so the axle notches would be clear, and located the cheeks against the bumper.  The vertical cross piece at the front held everything square.  A clamp made from a bent hair clip held it all together as the glue dried.
 

 
Axles and wheels were next.  As they came out of the wood sheet, the axles were square.  They needed to be rounded to fit the holes in the trucks.  To do this I found a piece of thick walled brass tube with the correct inside diameter.  Four teeth were cut and filed into one end and a sleeve was put around it as a guide and depth stop.
 


 
This was chucked into the bench top drill press and the ends of the axles were fed into it from underneath.  There was surprisingly little resistance as it cut, and I was able to control the workpiece with just my hand.
 

 
It made short work of the job, and much neater than I could have done by hand.
 

 
The trucks from the laser cut sheet were modified to make them look as if they were made up of four half circles bolted together with six metal bolts.  The effect is subtle, but noticeable if not done.  Next to them are several of the eyebolts located in a store here in NYC.  The eye is 0.095” o.d., which scales up to 3 ½”, which is quite accurate.  I could have wished that the wire was a bit thicker, but the difference is hard to see.  At $2 per hundred it sure beats making them all by hand.
 

 
A test cannon was done to see that everything worked, and a detailed instruction sheet was written up, then all the carriage pieces were packed up and given into the hands of JerseyCityFrankie, who agreed to assemble all the carriages.  He did an excellent job, as you can see from some of his progress photos.
 



 
Frankie also shaped and installed the quoin wedges.  The handles are brass belaying pins treated with Brass Brown solution.  All that was left to do when I got the completed carriages back was to make and install the capsquares and their fittings. 
 

 
I started with a strip of 3/32” x 1/64” brass and developed a jig to shape it.  The strip is held between the guide strips and pushed up to meet the stop on the right.  The die has a short piece of steel rod set into it which matches the groove cut into the base piece and is the same diameter as the trunnions. 
 

 
The steel rod is placed over the groove.  With a few taps of a hammer the curve is bent into the brass.  The first few tries showed me that if the base piece remains flat the short end of the strip does not bend flat but springs back a bit.  To correct this the end of the plate was angled and some finishing strikes with the die held at an angle took care of the problem.
 

 
Two holes for the eyebolts were pre-drilled in the capsquare while it was still on the strip, then it was parted off.  You can see in the inset that the curve is not as rounded as I might have liked, but the difference is not noticeable in the finished piece.
 

 
The capsquares were chemically blackened and tack glued in position.  The pre-drilled holes were extended down into the wood of the cheeks.  Two U-bolts with one very short leg were bent and installed.  In the inset you can see that the one toward the rear of the carriage replicates the visible portion of the eyebolt that hinges the capsquare, while the other replicates the eyebolt for the pin that holds it down.
 

 
The final detail was the pin and chain for each capsquare.  Some very fine brass chain with 36 links per inch was blackened, and bits of thin wire inserted in links about half an inch apart.  The wire was bent back on itself and pinched together to form a cotter-pin shape.  One pin was left long and inserted into a hole just below and behind the trunnion, while the other was cut short and slipped into the eye of the forward bolt.  The gun is now ready to be mounted and rigged.
 

 
And here it is with my scale figure for comparison.  I think it came out quite well and will dress up the waist of the model nicely.
 

 
Actually, there were two types of carriage that were made.  On the finished model only the eight guns in the waist will be visible.  These are the only ones that needed to be fully detailed.  However, just to be safe I detailed the four cannon that might be partially visible under the overhanging quarterdeck and forecastle.  The remaining eight will only have the end of the barrel and the forward face of the carriage visible.  For these no bumper was installed and the capsquares were replaced with simple U bolts.  The trucks were replaced with wooden chocks that raise the cannon to the correct level and will provide enlarged glue surfaces when the cannon are installed.
 

 
So here is a complete set of all the six-pounder cannon for one of the models.    The remaining small cannon will join them shortly.
 

 
This was a longer entry than usual, so feel free to ask if I have not fully explained any of the materials or methods.
 
Be well
 
Dan
 
 
  
 
   
 
 
 
 
 

Hi all -
 
David, thanks for the link.  It was an interesting article and fills in some gaps in my knowledge of the history of the ship and Blackbeard.
 
Now it is time to turn to the armaments.  On any pirate ship model the cannon are going to be significant points of visual interest and the QAR is no different.  After Blackbeard’s capture of Le Concord, he took the armaments from his prior ship and added them to those already on his new flagship.  Contemporary accounts put the number of large cannon at 20, with an unknown number of additional smaller ones.  Archaeological evidence from the wreck site confirms this. 
 
Several six-pounder long guns have been recovered and conserved, as well as a few four-pounders, a one pounder and a swivel gun.  It was therefore decided to arm the QAR with 20 six-pounders on the gun deck, with four four-pounders on the quarterdeck and two one-pounders on the forecastle.  Ten swivel guns will be mounted on the rails along the quarterdeck and forecastle.
 

 
The cannon that have been examined turned out to be a mix of English, Swedish, and French manufacture, which is not surprising.  Blackbeard, like all pirates, would have obtained his armaments from whichever ships he had previously captured, which might themselves have had a mixture of cannon.  No carriages were recovered, but the decision was made to mount them on French style carriages since she was originally a French ship and possibly retained most of her larger cannon.  Here are drawings comparing the French and English styles.
 

 
As you can see, the basic differences are that 1) the French style has a solid base plate and bumper, which widens the footprint of the carriage a bit; and 2) the breaching rope runs through large holes in the cheeks rather than looping around the cascabel.   The rounded curve on the bottom of the English cheeks is not unique, and I have seen carriages with them on contemporary French models.
 
With so many cannon to build, I looked to the aftermarket to see if anyone had barrels that would scale out to the 6 ½ to 7 ½ foot length of the six-pounders that were recovered and still be historically accurate in shape and detail.  The length scaled out to between 2.16 and 2.5 inches.  I found that The Lumberyard (www.dlumberyard.com) had cast Brittania barrels that were just the right size.  They are listed as 32-pounders if you are working at 1:48, but the shape is correct for the smaller caliber at my larger scale.
 
I carefully examined enlarged photos of the barrels and was impressed with the detail and accuracy of the reinforcing bands, cascabel shape, and bore.  I ordered 40 of them, as well as 12 others for the smaller cannon.  They did not have acceptable barrels for the swivel guns, and I am still looking for them.
 
The Lumberyard also sells laser cut carriages to fit the barrels.  They were made in the English style, but I thought that I would try to modify them to the French style.  I knew that I could always scratch-build the carriages, but the pre-cut ones would save a lot of effort if they could be made accurate enough and of the right style.  Here is how it went:
 
This is how the barrels and the carriages came.  The carriages come four to a sheet, which worked out perfectly.  The barrels and carriages for the smaller guns are identical in everything but size.  A lot of thought and care went into designing the carriage pieces, including providing two different sizes of wheels/trucks.  A tip of the hat to Dave Stevens.
 

 
And here are the pieces for one cannon after being separated from the laser cut sheet.  They came out easily and a little help with a sharp blade was only needed once or twice for all the pieces.
 

 
The barrels are excellent castings with no flash and almost no evidence of the mold line.  But whatever blackening method was used did not ‘take’ on the metal.  It was uneven, crusty, and could be rubbed off with a finger.  A bit of work with a dry paper towel took the blackening off down to almost bare metal.
 

 
To re-blacken them, the contract specifications call for chemical blackening of all metals rather than paint.  I first tried a product called Blacken-It, which was a disaster.  The metal took on a grey, chalky surface, while an unidentified tan substance precipitated out of the solution.  I had much more success with Pewter Black.  I experimented and found that I had to use a fairly strong solution, much stronger than the corresponding solution of Brass Black that I use for brass.  The surface that was produced was more uniform, but some of the blackening could still be rubbed off if I put some effort into it.  To seal it several coats of clear matte finish were sprayed on and the end results were acceptable.
 
Here you can see the barrel at the top as it was received.  The next one down has all of the blackening removed with a powered toothbrush.  Below it is the barrel after the trunnions have been cut down and reblackened.  Finally, the finished barrel after clear coating.  Only the vent hole has to be drilled.
 

 
The carriage conversion started with making the base plates and bumpers.  The tapered base plate was cut on the table saw with the miter gauge set to 5 degrees.  The bumper was cut, attached with PVA glue, then crowned using a disc sander.
 

 
The cheek pieces were sanded smooth and the burn marks from the laser were sanded off.  Holes were drilled for the eyebolts and the breaching rope through the side of the cheek, and holes for the bolts holding the cheek pieces together were drilled down on two of the steps of the cheek.  A simple jig was fashioned that held the base plate up so the axle notches would be clear, and located the cheeks against the bumper.  The vertical cross piece at the front held everything square.  A clamp made from a bent hair clip held it all together as the glue dried.
 

 
Axles and wheels were next.  As they came out of the wood sheet, the axles were square.  They needed to be rounded to fit the holes in the trucks.  To do this I found a piece of thick walled brass tube with the correct inside diameter.  Four teeth were cut and filed into one end and a sleeve was put around it as a guide and depth stop.
 


 
This was chucked into the bench top drill press and the ends of the axles were fed into it from underneath.  There was surprisingly little resistance as it cut, and I was able to control the workpiece with just my hand.
 

 
It made short work of the job, and much neater than I could have done by hand.
 

 
The trucks from the laser cut sheet were modified to make them look as if they were made up of four half circles bolted together with six metal bolts.  The effect is subtle, but noticeable if not done.  Next to them are several of the eyebolts located in a store here in NYC.  The eye is 0.095” o.d., which scales up to 3 ½”, which is quite accurate.  I could have wished that the wire was a bit thicker, but the difference is hard to see.  At $2 per hundred it sure beats making them all by hand.
 

 
A test cannon was done to see that everything worked, and a detailed instruction sheet was written up, then all the carriage pieces were packed up and given into the hands of JerseyCityFrankie, who agreed to assemble all the carriages.  He did an excellent job, as you can see from some of his progress photos.
 



 
Frankie also shaped and installed the quoin wedges.  The handles are brass belaying pins treated with Brass Brown solution.  All that was left to do when I got the completed carriages back was to make and install the capsquares and their fittings. 
 

 
I started with a strip of 3/32” x 1/64” brass and developed a jig to shape it.  The strip is held between the guide strips and pushed up to meet the stop on the right.  The die has a short piece of steel rod set into it which matches the groove cut into the base piece and is the same diameter as the trunnions. 
 

 
The steel rod is placed over the groove.  With a few taps of a hammer the curve is bent into the brass.  The first few tries showed me that if the base piece remains flat the short end of the strip does not bend flat but springs back a bit.  To correct this the end of the plate was angled and some finishing strikes with the die held at an angle took care of the problem.
 

 
Two holes for the eyebolts were pre-drilled in the capsquare while it was still on the strip, then it was parted off.  You can see in the inset that the curve is not as rounded as I might have liked, but the difference is not noticeable in the finished piece.
 

 
The capsquares were chemically blackened and tack glued in position.  The pre-drilled holes were extended down into the wood of the cheeks.  Two U-bolts with one very short leg were bent and installed.  In the inset you can see that the one toward the rear of the carriage replicates the visible portion of the eyebolt that hinges the capsquare, while the other replicates the eyebolt for the pin that holds it down.
 

 
The final detail was the pin and chain for each capsquare.  Some very fine brass chain with 36 links per inch was blackened, and bits of thin wire inserted in links about half an inch apart.  The wire was bent back on itself and pinched together to form a cotter-pin shape.  One pin was left long and inserted into a hole just below and behind the trunnion, while the other was cut short and slipped into the eye of the forward bolt.  The gun is now ready to be mounted and rigged.
 

 
And here it is with my scale figure for comparison.  I think it came out quite well and will dress up the waist of the model nicely.
 

 
Actually, there were two types of carriage that were made.  On the finished model only the eight guns in the waist will be visible.  These are the only ones that needed to be fully detailed.  However, just to be safe I detailed the four cannon that might be partially visible under the overhanging quarterdeck and forecastle.  The remaining eight will only have the end of the barrel and the forward face of the carriage visible.  For these no bumper was installed and the capsquares were replaced with simple U bolts.  The trucks were replaced with wooden chocks that raise the cannon to the correct level and will provide enlarged glue surfaces when the cannon are installed.
 

 
So here is a complete set of all the six-pounder cannon for one of the models.    The remaining small cannon will join them shortly.
 

 
This was a longer entry than usual, so feel free to ask if I have not fully explained any of the materials or methods.
 
Be well
 
Dan
 
 
  
 
   
 
 
 
 
 

Hi all -
 
David, thanks for the link.  It was an interesting article and fills in some gaps in my knowledge of the history of the ship and Blackbeard.
 
Now it is time to turn to the armaments.  On any pirate ship model the cannon are going to be significant points of visual interest and the QAR is no different.  After Blackbeard’s capture of Le Concord, he took the armaments from his prior ship and added them to those already on his new flagship.  Contemporary accounts put the number of large cannon at 20, with an unknown number of additional smaller ones.  Archaeological evidence from the wreck site confirms this. 
 
Several six-pounder long guns have been recovered and conserved, as well as a few four-pounders, a one pounder and a swivel gun.  It was therefore decided to arm the QAR with 20 six-pounders on the gun deck, with four four-pounders on the quarterdeck and two one-pounders on the forecastle.  Ten swivel guns will be mounted on the rails along the quarterdeck and forecastle.
 

 
The cannon that have been examined turned out to be a mix of English, Swedish, and French manufacture, which is not surprising.  Blackbeard, like all pirates, would have obtained his armaments from whichever ships he had previously captured, which might themselves have had a mixture of cannon.  No carriages were recovered, but the decision was made to mount them on French style carriages since she was originally a French ship and possibly retained most of her larger cannon.  Here are drawings comparing the French and English styles.
 

 
As you can see, the basic differences are that 1) the French style has a solid base plate and bumper, which widens the footprint of the carriage a bit; and 2) the breaching rope runs through large holes in the cheeks rather than looping around the cascabel.   The rounded curve on the bottom of the English cheeks is not unique, and I have seen carriages with them on contemporary French models.
 
With so many cannon to build, I looked to the aftermarket to see if anyone had barrels that would scale out to the 6 ½ to 7 ½ foot length of the six-pounders that were recovered and still be historically accurate in shape and detail.  The length scaled out to between 2.16 and 2.5 inches.  I found that The Lumberyard (www.dlumberyard.com) had cast Brittania barrels that were just the right size.  They are listed as 32-pounders if you are working at 1:48, but the shape is correct for the smaller caliber at my larger scale.
 
I carefully examined enlarged photos of the barrels and was impressed with the detail and accuracy of the reinforcing bands, cascabel shape, and bore.  I ordered 40 of them, as well as 12 others for the smaller cannon.  They did not have acceptable barrels for the swivel guns, and I am still looking for them.
 
The Lumberyard also sells laser cut carriages to fit the barrels.  They were made in the English style, but I thought that I would try to modify them to the French style.  I knew that I could always scratch-build the carriages, but the pre-cut ones would save a lot of effort if they could be made accurate enough and of the right style.  Here is how it went:
 
This is how the barrels and the carriages came.  The carriages come four to a sheet, which worked out perfectly.  The barrels and carriages for the smaller guns are identical in everything but size.  A lot of thought and care went into designing the carriage pieces, including providing two different sizes of wheels/trucks.  A tip of the hat to Dave Stevens.
 

 
And here are the pieces for one cannon after being separated from the laser cut sheet.  They came out easily and a little help with a sharp blade was only needed once or twice for all the pieces.
 

 
The barrels are excellent castings with no flash and almost no evidence of the mold line.  But whatever blackening method was used did not ‘take’ on the metal.  It was uneven, crusty, and could be rubbed off with a finger.  A bit of work with a dry paper towel took the blackening off down to almost bare metal.
 

 
To re-blacken them, the contract specifications call for chemical blackening of all metals rather than paint.  I first tried a product called Blacken-It, which was a disaster.  The metal took on a grey, chalky surface, while an unidentified tan substance precipitated out of the solution.  I had much more success with Pewter Black.  I experimented and found that I had to use a fairly strong solution, much stronger than the corresponding solution of Brass Black that I use for brass.  The surface that was produced was more uniform, but some of the blackening could still be rubbed off if I put some effort into it.  To seal it several coats of clear matte finish were sprayed on and the end results were acceptable.
 
Here you can see the barrel at the top as it was received.  The next one down has all of the blackening removed with a powered toothbrush.  Below it is the barrel after the trunnions have been cut down and reblackened.  Finally, the finished barrel after clear coating.  Only the vent hole has to be drilled.
 

 
The carriage conversion started with making the base plates and bumpers.  The tapered base plate was cut on the table saw with the miter gauge set to 5 degrees.  The bumper was cut, attached with PVA glue, then crowned using a disc sander.
 

 
The cheek pieces were sanded smooth and the burn marks from the laser were sanded off.  Holes were drilled for the eyebolts and the breaching rope through the side of the cheek, and holes for the bolts holding the cheek pieces together were drilled down on two of the steps of the cheek.  A simple jig was fashioned that held the base plate up so the axle notches would be clear, and located the cheeks against the bumper.  The vertical cross piece at the front held everything square.  A clamp made from a bent hair clip held it all together as the glue dried.
 

 
Axles and wheels were next.  As they came out of the wood sheet, the axles were square.  They needed to be rounded to fit the holes in the trucks.  To do this I found a piece of thick walled brass tube with the correct inside diameter.  Four teeth were cut and filed into one end and a sleeve was put around it as a guide and depth stop.
 


 
This was chucked into the bench top drill press and the ends of the axles were fed into it from underneath.  There was surprisingly little resistance as it cut, and I was able to control the workpiece with just my hand.
 

 
It made short work of the job, and much neater than I could have done by hand.
 

 
The trucks from the laser cut sheet were modified to make them look as if they were made up of four half circles bolted together with six metal bolts.  The effect is subtle, but noticeable if not done.  Next to them are several of the eyebolts located in a store here in NYC.  The eye is 0.095” o.d., which scales up to 3 ½”, which is quite accurate.  I could have wished that the wire was a bit thicker, but the difference is hard to see.  At $2 per hundred it sure beats making them all by hand.
 

 
A test cannon was done to see that everything worked, and a detailed instruction sheet was written up, then all the carriage pieces were packed up and given into the hands of JerseyCityFrankie, who agreed to assemble all the carriages.  He did an excellent job, as you can see from some of his progress photos.
 



 
Frankie also shaped and installed the quoin wedges.  The handles are brass belaying pins treated with Brass Brown solution.  All that was left to do when I got the completed carriages back was to make and install the capsquares and their fittings. 
 

 
I started with a strip of 3/32” x 1/64” brass and developed a jig to shape it.  The strip is held between the guide strips and pushed up to meet the stop on the right.  The die has a short piece of steel rod set into it which matches the groove cut into the base piece and is the same diameter as the trunnions. 
 

 
The steel rod is placed over the groove.  With a few taps of a hammer the curve is bent into the brass.  The first few tries showed me that if the base piece remains flat the short end of the strip does not bend flat but springs back a bit.  To correct this the end of the plate was angled and some finishing strikes with the die held at an angle took care of the problem.
 

 
Two holes for the eyebolts were pre-drilled in the capsquare while it was still on the strip, then it was parted off.  You can see in the inset that the curve is not as rounded as I might have liked, but the difference is not noticeable in the finished piece.
 

 
The capsquares were chemically blackened and tack glued in position.  The pre-drilled holes were extended down into the wood of the cheeks.  Two U-bolts with one very short leg were bent and installed.  In the inset you can see that the one toward the rear of the carriage replicates the visible portion of the eyebolt that hinges the capsquare, while the other replicates the eyebolt for the pin that holds it down.
 

 
The final detail was the pin and chain for each capsquare.  Some very fine brass chain with 36 links per inch was blackened, and bits of thin wire inserted in links about half an inch apart.  The wire was bent back on itself and pinched together to form a cotter-pin shape.  One pin was left long and inserted into a hole just below and behind the trunnion, while the other was cut short and slipped into the eye of the forward bolt.  The gun is now ready to be mounted and rigged.
 

 
And here it is with my scale figure for comparison.  I think it came out quite well and will dress up the waist of the model nicely.
 

 
Actually, there were two types of carriage that were made.  On the finished model only the eight guns in the waist will be visible.  These are the only ones that needed to be fully detailed.  However, just to be safe I detailed the four cannon that might be partially visible under the overhanging quarterdeck and forecastle.  The remaining eight will only have the end of the barrel and the forward face of the carriage visible.  For these no bumper was installed and the capsquares were replaced with simple U bolts.  The trucks were replaced with wooden chocks that raise the cannon to the correct level and will provide enlarged glue surfaces when the cannon are installed.
 

 
So here is a complete set of all the six-pounder cannon for one of the models.    The remaining small cannon will join them shortly.
 

 
This was a longer entry than usual, so feel free to ask if I have not fully explained any of the materials or methods.
 
Be well
 
Dan
 
 
  
 
   
 
 
 
 
 

Hi all -
 
David, thanks for the link.  It was an interesting article and fills in some gaps in my knowledge of the history of the ship and Blackbeard.
 
Now it is time to turn to the armaments.  On any pirate ship model the cannon are going to be significant points of visual interest and the QAR is no different.  After Blackbeard’s capture of Le Concord, he took the armaments from his prior ship and added them to those already on his new flagship.  Contemporary accounts put the number of large cannon at 20, with an unknown number of additional smaller ones.  Archaeological evidence from the wreck site confirms this. 
 
Several six-pounder long guns have been recovered and conserved, as well as a few four-pounders, a one pounder and a swivel gun.  It was therefore decided to arm the QAR with 20 six-pounders on the gun deck, with four four-pounders on the quarterdeck and two one-pounders on the forecastle.  Ten swivel guns will be mounted on the rails along the quarterdeck and forecastle.
 

 
The cannon that have been examined turned out to be a mix of English, Swedish, and French manufacture, which is not surprising.  Blackbeard, like all pirates, would have obtained his armaments from whichever ships he had previously captured, which might themselves have had a mixture of cannon.  No carriages were recovered, but the decision was made to mount them on French style carriages since she was originally a French ship and possibly retained most of her larger cannon.  Here are drawings comparing the French and English styles.
 

 
As you can see, the basic differences are that 1) the French style has a solid base plate and bumper, which widens the footprint of the carriage a bit; and 2) the breaching rope runs through large holes in the cheeks rather than looping around the cascabel.   The rounded curve on the bottom of the English cheeks is not unique, and I have seen carriages with them on contemporary French models.
 
With so many cannon to build, I looked to the aftermarket to see if anyone had barrels that would scale out to the 6 ½ to 7 ½ foot length of the six-pounders that were recovered and still be historically accurate in shape and detail.  The length scaled out to between 2.16 and 2.5 inches.  I found that The Lumberyard (www.dlumberyard.com) had cast Brittania barrels that were just the right size.  They are listed as 32-pounders if you are working at 1:48, but the shape is correct for the smaller caliber at my larger scale.
 
I carefully examined enlarged photos of the barrels and was impressed with the detail and accuracy of the reinforcing bands, cascabel shape, and bore.  I ordered 40 of them, as well as 12 others for the smaller cannon.  They did not have acceptable barrels for the swivel guns, and I am still looking for them.
 
The Lumberyard also sells laser cut carriages to fit the barrels.  They were made in the English style, but I thought that I would try to modify them to the French style.  I knew that I could always scratch-build the carriages, but the pre-cut ones would save a lot of effort if they could be made accurate enough and of the right style.  Here is how it went:
 
This is how the barrels and the carriages came.  The carriages come four to a sheet, which worked out perfectly.  The barrels and carriages for the smaller guns are identical in everything but size.  A lot of thought and care went into designing the carriage pieces, including providing two different sizes of wheels/trucks.  A tip of the hat to Dave Stevens.
 

 
And here are the pieces for one cannon after being separated from the laser cut sheet.  They came out easily and a little help with a sharp blade was only needed once or twice for all the pieces.
 

 
The barrels are excellent castings with no flash and almost no evidence of the mold line.  But whatever blackening method was used did not ‘take’ on the metal.  It was uneven, crusty, and could be rubbed off with a finger.  A bit of work with a dry paper towel took the blackening off down to almost bare metal.
 

 
To re-blacken them, the contract specifications call for chemical blackening of all metals rather than paint.  I first tried a product called Blacken-It, which was a disaster.  The metal took on a grey, chalky surface, while an unidentified tan substance precipitated out of the solution.  I had much more success with Pewter Black.  I experimented and found that I had to use a fairly strong solution, much stronger than the corresponding solution of Brass Black that I use for brass.  The surface that was produced was more uniform, but some of the blackening could still be rubbed off if I put some effort into it.  To seal it several coats of clear matte finish were sprayed on and the end results were acceptable.
 
Here you can see the barrel at the top as it was received.  The next one down has all of the blackening removed with a powered toothbrush.  Below it is the barrel after the trunnions have been cut down and reblackened.  Finally, the finished barrel after clear coating.  Only the vent hole has to be drilled.
 

 
The carriage conversion started with making the base plates and bumpers.  The tapered base plate was cut on the table saw with the miter gauge set to 5 degrees.  The bumper was cut, attached with PVA glue, then crowned using a disc sander.
 

 
The cheek pieces were sanded smooth and the burn marks from the laser were sanded off.  Holes were drilled for the eyebolts and the breaching rope through the side of the cheek, and holes for the bolts holding the cheek pieces together were drilled down on two of the steps of the cheek.  A simple jig was fashioned that held the base plate up so the axle notches would be clear, and located the cheeks against the bumper.  The vertical cross piece at the front held everything square.  A clamp made from a bent hair clip held it all together as the glue dried.
 

 
Axles and wheels were next.  As they came out of the wood sheet, the axles were square.  They needed to be rounded to fit the holes in the trucks.  To do this I found a piece of thick walled brass tube with the correct inside diameter.  Four teeth were cut and filed into one end and a sleeve was put around it as a guide and depth stop.
 


 
This was chucked into the bench top drill press and the ends of the axles were fed into it from underneath.  There was surprisingly little resistance as it cut, and I was able to control the workpiece with just my hand.
 

 
It made short work of the job, and much neater than I could have done by hand.
 

 
The trucks from the laser cut sheet were modified to make them look as if they were made up of four half circles bolted together with six metal bolts.  The effect is subtle, but noticeable if not done.  Next to them are several of the eyebolts located in a store here in NYC.  The eye is 0.095” o.d., which scales up to 3 ½”, which is quite accurate.  I could have wished that the wire was a bit thicker, but the difference is hard to see.  At $2 per hundred it sure beats making them all by hand.
 

 
A test cannon was done to see that everything worked, and a detailed instruction sheet was written up, then all the carriage pieces were packed up and given into the hands of JerseyCityFrankie, who agreed to assemble all the carriages.  He did an excellent job, as you can see from some of his progress photos.
 



 
Frankie also shaped and installed the quoin wedges.  The handles are brass belaying pins treated with Brass Brown solution.  All that was left to do when I got the completed carriages back was to make and install the capsquares and their fittings. 
 

 
I started with a strip of 3/32” x 1/64” brass and developed a jig to shape it.  The strip is held between the guide strips and pushed up to meet the stop on the right.  The die has a short piece of steel rod set into it which matches the groove cut into the base piece and is the same diameter as the trunnions. 
 

 
The steel rod is placed over the groove.  With a few taps of a hammer the curve is bent into the brass.  The first few tries showed me that if the base piece remains flat the short end of the strip does not bend flat but springs back a bit.  To correct this the end of the plate was angled and some finishing strikes with the die held at an angle took care of the problem.
 

 
Two holes for the eyebolts were pre-drilled in the capsquare while it was still on the strip, then it was parted off.  You can see in the inset that the curve is not as rounded as I might have liked, but the difference is not noticeable in the finished piece.
 

 
The capsquares were chemically blackened and tack glued in position.  The pre-drilled holes were extended down into the wood of the cheeks.  Two U-bolts with one very short leg were bent and installed.  In the inset you can see that the one toward the rear of the carriage replicates the visible portion of the eyebolt that hinges the capsquare, while the other replicates the eyebolt for the pin that holds it down.
 

 
The final detail was the pin and chain for each capsquare.  Some very fine brass chain with 36 links per inch was blackened, and bits of thin wire inserted in links about half an inch apart.  The wire was bent back on itself and pinched together to form a cotter-pin shape.  One pin was left long and inserted into a hole just below and behind the trunnion, while the other was cut short and slipped into the eye of the forward bolt.  The gun is now ready to be mounted and rigged.
 

 
And here it is with my scale figure for comparison.  I think it came out quite well and will dress up the waist of the model nicely.
 

 
Actually, there were two types of carriage that were made.  On the finished model only the eight guns in the waist will be visible.  These are the only ones that needed to be fully detailed.  However, just to be safe I detailed the four cannon that might be partially visible under the overhanging quarterdeck and forecastle.  The remaining eight will only have the end of the barrel and the forward face of the carriage visible.  For these no bumper was installed and the capsquares were replaced with simple U bolts.  The trucks were replaced with wooden chocks that raise the cannon to the correct level and will provide enlarged glue surfaces when the cannon are installed.
 

 
So here is a complete set of all the six-pounder cannon for one of the models.    The remaining small cannon will join them shortly.
 

 
This was a longer entry than usual, so feel free to ask if I have not fully explained any of the materials or methods.
 
Be well
 
Dan
 
 
  
 
   
 
 
 
 
 

Hi all -
 
David, thanks for the link.  It was an interesting article and fills in some gaps in my knowledge of the history of the ship and Blackbeard.
 
Now it is time to turn to the armaments.  On any pirate ship model the cannon are going to be significant points of visual interest and the QAR is no different.  After Blackbeard’s capture of Le Concord, he took the armaments from his prior ship and added them to those already on his new flagship.  Contemporary accounts put the number of large cannon at 20, with an unknown number of additional smaller ones.  Archaeological evidence from the wreck site confirms this. 
 
Several six-pounder long guns have been recovered and conserved, as well as a few four-pounders, a one pounder and a swivel gun.  It was therefore decided to arm the QAR with 20 six-pounders on the gun deck, with four four-pounders on the quarterdeck and two one-pounders on the forecastle.  Ten swivel guns will be mounted on the rails along the quarterdeck and forecastle.
 

 
The cannon that have been examined turned out to be a mix of English, Swedish, and French manufacture, which is not surprising.  Blackbeard, like all pirates, would have obtained his armaments from whichever ships he had previously captured, which might themselves have had a mixture of cannon.  No carriages were recovered, but the decision was made to mount them on French style carriages since she was originally a French ship and possibly retained most of her larger cannon.  Here are drawings comparing the French and English styles.
 

 
As you can see, the basic differences are that 1) the French style has a solid base plate and bumper, which widens the footprint of the carriage a bit; and 2) the breaching rope runs through large holes in the cheeks rather than looping around the cascabel.   The rounded curve on the bottom of the English cheeks is not unique, and I have seen carriages with them on contemporary French models.
 
With so many cannon to build, I looked to the aftermarket to see if anyone had barrels that would scale out to the 6 ½ to 7 ½ foot length of the six-pounders that were recovered and still be historically accurate in shape and detail.  The length scaled out to between 2.16 and 2.5 inches.  I found that The Lumberyard (www.dlumberyard.com) had cast Brittania barrels that were just the right size.  They are listed as 32-pounders if you are working at 1:48, but the shape is correct for the smaller caliber at my larger scale.
 
I carefully examined enlarged photos of the barrels and was impressed with the detail and accuracy of the reinforcing bands, cascabel shape, and bore.  I ordered 40 of them, as well as 12 others for the smaller cannon.  They did not have acceptable barrels for the swivel guns, and I am still looking for them.
 
The Lumberyard also sells laser cut carriages to fit the barrels.  They were made in the English style, but I thought that I would try to modify them to the French style.  I knew that I could always scratch-build the carriages, but the pre-cut ones would save a lot of effort if they could be made accurate enough and of the right style.  Here is how it went:
 
This is how the barrels and the carriages came.  The carriages come four to a sheet, which worked out perfectly.  The barrels and carriages for the smaller guns are identical in everything but size.  A lot of thought and care went into designing the carriage pieces, including providing two different sizes of wheels/trucks.  A tip of the hat to Dave Stevens.
 

 
And here are the pieces for one cannon after being separated from the laser cut sheet.  They came out easily and a little help with a sharp blade was only needed once or twice for all the pieces.
 

 
The barrels are excellent castings with no flash and almost no evidence of the mold line.  But whatever blackening method was used did not ‘take’ on the metal.  It was uneven, crusty, and could be rubbed off with a finger.  A bit of work with a dry paper towel took the blackening off down to almost bare metal.
 

 
To re-blacken them, the contract specifications call for chemical blackening of all metals rather than paint.  I first tried a product called Blacken-It, which was a disaster.  The metal took on a grey, chalky surface, while an unidentified tan substance precipitated out of the solution.  I had much more success with Pewter Black.  I experimented and found that I had to use a fairly strong solution, much stronger than the corresponding solution of Brass Black that I use for brass.  The surface that was produced was more uniform, but some of the blackening could still be rubbed off if I put some effort into it.  To seal it several coats of clear matte finish were sprayed on and the end results were acceptable.
 
Here you can see the barrel at the top as it was received.  The next one down has all of the blackening removed with a powered toothbrush.  Below it is the barrel after the trunnions have been cut down and reblackened.  Finally, the finished barrel after clear coating.  Only the vent hole has to be drilled.
 

 
The carriage conversion started with making the base plates and bumpers.  The tapered base plate was cut on the table saw with the miter gauge set to 5 degrees.  The bumper was cut, attached with PVA glue, then crowned using a disc sander.
 

 
The cheek pieces were sanded smooth and the burn marks from the laser were sanded off.  Holes were drilled for the eyebolts and the breaching rope through the side of the cheek, and holes for the bolts holding the cheek pieces together were drilled down on two of the steps of the cheek.  A simple jig was fashioned that held the base plate up so the axle notches would be clear, and located the cheeks against the bumper.  The vertical cross piece at the front held everything square.  A clamp made from a bent hair clip held it all together as the glue dried.
 

 
Axles and wheels were next.  As they came out of the wood sheet, the axles were square.  They needed to be rounded to fit the holes in the trucks.  To do this I found a piece of thick walled brass tube with the correct inside diameter.  Four teeth were cut and filed into one end and a sleeve was put around it as a guide and depth stop.
 


 
This was chucked into the bench top drill press and the ends of the axles were fed into it from underneath.  There was surprisingly little resistance as it cut, and I was able to control the workpiece with just my hand.
 

 
It made short work of the job, and much neater than I could have done by hand.
 

 
The trucks from the laser cut sheet were modified to make them look as if they were made up of four half circles bolted together with six metal bolts.  The effect is subtle, but noticeable if not done.  Next to them are several of the eyebolts located in a store here in NYC.  The eye is 0.095” o.d., which scales up to 3 ½”, which is quite accurate.  I could have wished that the wire was a bit thicker, but the difference is hard to see.  At $2 per hundred it sure beats making them all by hand.
 

 
A test cannon was done to see that everything worked, and a detailed instruction sheet was written up, then all the carriage pieces were packed up and given into the hands of JerseyCityFrankie, who agreed to assemble all the carriages.  He did an excellent job, as you can see from some of his progress photos.
 



 
Frankie also shaped and installed the quoin wedges.  The handles are brass belaying pins treated with Brass Brown solution.  All that was left to do when I got the completed carriages back was to make and install the capsquares and their fittings. 
 

 
I started with a strip of 3/32” x 1/64” brass and developed a jig to shape it.  The strip is held between the guide strips and pushed up to meet the stop on the right.  The die has a short piece of steel rod set into it which matches the groove cut into the base piece and is the same diameter as the trunnions. 
 

 
The steel rod is placed over the groove.  With a few taps of a hammer the curve is bent into the brass.  The first few tries showed me that if the base piece remains flat the short end of the strip does not bend flat but springs back a bit.  To correct this the end of the plate was angled and some finishing strikes with the die held at an angle took care of the problem.
 

 
Two holes for the eyebolts were pre-drilled in the capsquare while it was still on the strip, then it was parted off.  You can see in the inset that the curve is not as rounded as I might have liked, but the difference is not noticeable in the finished piece.
 

 
The capsquares were chemically blackened and tack glued in position.  The pre-drilled holes were extended down into the wood of the cheeks.  Two U-bolts with one very short leg were bent and installed.  In the inset you can see that the one toward the rear of the carriage replicates the visible portion of the eyebolt that hinges the capsquare, while the other replicates the eyebolt for the pin that holds it down.
 

 
The final detail was the pin and chain for each capsquare.  Some very fine brass chain with 36 links per inch was blackened, and bits of thin wire inserted in links about half an inch apart.  The wire was bent back on itself and pinched together to form a cotter-pin shape.  One pin was left long and inserted into a hole just below and behind the trunnion, while the other was cut short and slipped into the eye of the forward bolt.  The gun is now ready to be mounted and rigged.
 

 
And here it is with my scale figure for comparison.  I think it came out quite well and will dress up the waist of the model nicely.
 

 
Actually, there were two types of carriage that were made.  On the finished model only the eight guns in the waist will be visible.  These are the only ones that needed to be fully detailed.  However, just to be safe I detailed the four cannon that might be partially visible under the overhanging quarterdeck and forecastle.  The remaining eight will only have the end of the barrel and the forward face of the carriage visible.  For these no bumper was installed and the capsquares were replaced with simple U bolts.  The trucks were replaced with wooden chocks that raise the cannon to the correct level and will provide enlarged glue surfaces when the cannon are installed.
 

 
So here is a complete set of all the six-pounder cannon for one of the models.    The remaining small cannon will join them shortly.
 

 
This was a longer entry than usual, so feel free to ask if I have not fully explained any of the materials or methods.
 
Be well
 
Dan
 
 
  
 
   
 
 
 
 
 

Hi Mark, thanks for the kind remarks, I find that the problem solving aspects of this hobby to be almost a hobby in themselves. I do enjoy reading about and seeing how the builders on this forum go about solving the different aspects of putting together both the models and the tools.
 
Michael

I couldn't agree more.
 
Bob

Hi all –
 
Thanks for your comments and suggestions.  I plan to incorporate them into the second iteration of the boat which will be built when the hardwood strips arrive from the supplier.
 
When we left the shipyard the hull of the boat had been fully planked with the shutter planks fitted on both sides.  The hull had been marked out in pencil for the rib locations in preparation for the nails which would have fastened the planks to the ribs.  Here you can see the lines for all of the ribs that sit square to the keel as well as for the two cant ribs, drawn on the port side of the hull.
 

 
For the fasteners I had to find a way to make them look right without devoting an excessive amount of time to the task.  Since there are 11 planks on each side, 25 rib or transom/stem lines that the planks cross, and two fasteners per crossing, the math says that there have to be 1100 fasteners for the exterior of each boat.  Add in some more for the interior work and you can see the magnitude of the problem. 
 
The original boat probably had the planks nailed to the ribs, with the ends peened over to clinch them.  I experimented with a plank/rib mockup and could never get the holes in the planks to come through the ribs in the proper places.  Instead, I decided to drill the holes through only the planks and worry about indicating the nails on the inside of the ribs later.
 
I first drilled all the holes.  Here you can see how there are two in each plank in an offset pattern.  I used a 0.012” drill, which scales up to 1/2”, which would be about right.
 

 
At first I tried inserting pieces of annealed iron wire into the holes, clipping them short, painting them with glue, then filing the tops flush with the face of the planks.  This was incredibly time consuming and fiddly.  I then decided to try the technique of leaving the holes empty, sanding the planks to fill the holes with sawdust, then painting on a finish to hold in the sawdust.  This looked good and I don’t believe that anyone can tell the difference with this short cut.
 
  *   *   *
Aarrrgh, scalawag that ye are!  Ye’ll not be taking any modern short cuts with me boats.  I be Dread Pirate Peter, and I’ll have yer guts fer garters if ye dinna do a manly and proper piece of work. 
 

 
No, no, it will be OK.  Really it will.  Here, this is what the nail holes look like after filling and staining.  I have had several critical people, including my wife, compare them to the ones with the iron nails in them and no one could tell the difference.  In fact, the slightly spread discoloration of the wood grain closely mimics the way old wood stains when a nail rusts into it.
 

 
*   *   *
Tis all very well and comely, but rest ye not on yer laurels, lest ye rest on yer ****.  I be watching ye. . .
 
*   *   *
Soooo, with that out of the way, I turned to fitting out the interior.  First the missing ribs were bent and fitted into the interior.  These were the two cant ribs at the bow and the aftmost rib at Station 21 that had been left off to make planking easier. 
 
The first interior piece to be installed was the tapered central plank of the flooring.  It strengthens the keel and is the location for the lifting rings and mast step.
 

 
To each side the rest of the floor planks were installed.  They are not tapered but fit against the tapered center plank due to the curvature of the hull.  They are held in place while the glue dries by inexpensive hair clips from the cosmetics section of the drug store.  They initially look like the one at the lower left, but are easily bent by hand to the shape in the lower right.  This now allows them to reach around the hull to apply pressure at the tips.
 

 
Next to be installed are the sheets, the planked platforms at the bow and stern.  They will appear in later photos, but I did not take pictures as they were being built.  Construction is straightforward.  Planks were glued to a pair of battens underneath to make a flat sheet larger than needed.  A paper pattern is cut to fit the space and the wood sheet is cut to that shape.  The edges are bevelled to match the curve of the hull and it is glued in place to the ribs.
 
Now the thwart stringers are installed.  I first bent one piece of  stripwood to shape and glued it in on the starboard side at the height indicated on the plans.  The matching strip was bent and trimmed for the port side and held in place temporarily while I balanced pieces of stripwood across from side to side and set perpendicular to the keel.  These are known in woodworking as ‘winding sticks’ although I don’t know why.  Looking across their tops you can easily see any variation from side to side and any tipping compared to the centerline and the edge of the sheets.  Once I was satisfied with the levels, the port stringer was glued in place. 
 

 
The plans show square section wood pieces running side to side just under the thwart stringers near the bow and stern.  They have a short section in the center that has a round cross section.  I do not know what they were for, but perhaps the rounded section would have a halyard led around it when the sail was raised, sort of a non-turning sheave.  Whatever they are they were shaped, fitted and glued in.
 
The lifting rings and mast step were located and attached to the central floor plank.  I also drilled the nail holes for the floors and sheets as I did for the hull planks.  My one regret is that I did not do this for the ribs at this point when they were exposed.  It turned out to be too crowded later – a detail that will be corrected on the next boats.
 
The thwarts were cut from 1mm thick stock, with the middle one being wider in the center and having added knees.  It holds and supports the metalwork that acts as the mast partner.  This fitting is made from brass strip which is chemically blackened, then glued and pinned with wire nails to the edge of the thwart.  A decorative beading was scribed into the edges of the thwarts, then they were installed on top of the stringers with spacers between them.
 

 
Unfortunately, once the thwarts were installed it was clear that they were sitting too high in the boat.  No rowers could have sat on them and had their feet reach the floor for leverage.  Here the flexibility of the Lineco glue came to my rescue.  With the tip of a #10 blade I was able to pry up the thwarts from the stringers and then remove the stringers without any damage to the hull or ribs.
 

 
The stringers were lowered 6 scale inches and reinstalled, followed by the thwarts, which looked much better after the adjustment.  I went back to the plans and determined that the problem was there and not in my measuring or building.  Just one of those problems that had to be built to be discovered.
 

 
Fitting out the rest of the interior is self-explanatory.  Working up from the thwarts the stern seats were planked up over battens.  They sit on top of the thwart stringers and the aftmost thwart.  The foremost thwart has a pair of knees set on top.
 
Square section stringers were fitted and glued to the inner sides of the sheer strake so their tops matched, and were strengthened at the bow by a breasthook and at the stern by two transom knees.  Thole blocks were set on top of the sheer strakes and stringers and will be drilled for the thole pins to be added later.  The locations of several of these had to be adjusted from the plans, which did not have them at a consistent distance from the associated thwart.
 

 
The only difficult woodworking came at the bow where the curved and carved fairleads on either side of the stem were joined with a double-dovetailed cross-support.
 


 
With the boat all but complete the rudder was fashioned to match the plans.  Two planks were fitted and tapered, then cut to the proper profile.  The pintle straps were made from brass strip, pinned through with iron wire and chemically blackened.  The tiller is brass bar that was tapered and blackened, with an epoxy bulb at its tip.
 

 
Top and bottom gudgeons were fashioned from blackened brass strip.  The upper one simply slipped into a hole drilled into the aft face of the sternpost, while the lower one had to be bent in several directions before being pinned against the sides of the sternpost.  It only remained for the thole pins to be installed and the boat was complete.
 

 
*    *    *
So ye think ye be quite clever, do ye? Quite the boat builder?  I be the judge of that.  I also bring me great-great-great grandson Peter who says he has worked with ye before.  He be a great galoot of a puppy, but he be useful to judge yer work.  He set up this temporary mast and I grant ye that said boat be mightily even side to side.
 

 
He sits well in the stern and nothing pulls my eye to say that he could not reach and steer the tiller, should he take it into his head to do some work, the lazy lout that he be.
 

 
It shivers me innards to grudge ye my approval, but i’ faith I canna find much to dislike.  But be warned that I will no be put off with such minor success.  Ye must do as well or better, or feel me wrath fall upon ye like to the Trump of Doom.
 


 
Well, there you have it.  The second boat will be made from hardwoods now that most of the construction problems have been identified, although I am sure that new ones will appear and demand solutions.  Those may be harder to find while looking over my shoulder all the time; Dread Pirate Peter seems to have very high standards, and a very short temper.
 
Till then, be well.
 
Dan

Hi all -
 
I am stumped on a fitting fixture that appears on the Budriot plans.  It is a wooden piece, about 6" x 10" in scale and about 4 feet long that sits on deck athwartships to the stern of the fore and main masts.  It has a series of sheaves along its length and is topped by a matching number of cleats.  It clearly takes the place of a pinrail to belay lines coming down from the top. 
 
Here is Budriot's plan, although he does not show the sheaves.  He calls it a "suite de taquets sur semelle" which Google and I translate (badly) as "group of cleats on deck."  Not very helpful. 
 

 
The problem is that the only source that I can find is the model of the Sans-Pareil (1857) in the Musee de la Marine.  It does not appear on any of the other models, nor on the Frolich or Delacroix models.  
 
Here are some photos taken from Budriot's book about the models in the museum. 
 




 
Has anyone seen these before?  I would like some additional authority before I add them to the model.
 
Thanks in advance
 
Dan

Hi all -
 
I am stumped on a fitting fixture that appears on the Budriot plans.  It is a wooden piece, about 6" x 10" in scale and about 4 feet long that sits on deck athwartships to the stern of the fore and main masts.  It has a series of sheaves along its length and is topped by a matching number of cleats.  It clearly takes the place of a pinrail to belay lines coming down from the top. 
 
Here is Budriot's plan, although he does not show the sheaves.  He calls it a "suite de taquets sur semelle" which Google and I translate (badly) as "group of cleats on deck."  Not very helpful. 
 

 
The problem is that the only source that I can find is the model of the Sans-Pareil (1857) in the Musee de la Marine.  It does not appear on any of the other models, nor on the Frolich or Delacroix models.  
 
Here are some photos taken from Budriot's book about the models in the museum. 
 




 
Has anyone seen these before?  I would like some additional authority before I add them to the model.
 
Thanks in advance
 
Dan

Hi all, and thanks for the comments and likes.
 
The next set of independent pieces to be made were the three hatches with gratings.  One two-part one goes on the quarterdeck, while the other two go on the gun deck under the boat in the waist.  My method for making gratings is a bit unusual in that it there is little or no measuring done with a ruler or calipers.  Everything is done relative to the thickness of the saw blade that is used.  I developed this method because I only have a Preac saw.  A milling machine might make the whole process easier, but I work with what I have.
 
The first thing is to set up the saw to make square section sticks of wood whose dimension will be about 2  inches in the scale being used.  This then has to  match the thickness of a saw blade that you have.  For the small grating I used a slitting saw blade that was 0.032” thick. 
 
To set the saw I sandwiched that blade between a second blade and the rip fence.  The fence is snugged up and locked down.  The cutting blade does not have to be the same thickness, although in this case it was since I have two blades of that same thickness.
 
[These first nine photos are in black and white because they are taken from another presentation on making much smaller gratings].
 

 
Several sticks 0.032” square were cut from a sheet of hardwood.  Only a few are needed.  Then the blade that matches the sticks is mounted in the saw, if it is not already there.   Two of the sticks are sandwiched between the blade and the fence which is snugged tight and locked down.
 

 
One stick is removed and a short section of the other is held firmly against the fence and tacked in place with extra thin cyano.  Care is taken to see that the fence is not glued to the table.
 

 
The fence is removed, leaving a guide strip parallel to the blade and one blade thickness to the right. 
 

 
A rectangular piece of hardwood sheet is selected and held against the guide strip and the miter guage.  The blade height is set up to cut just a tiny bit deeper than halfway through the sheet.
 

 
The wood is run over the blade, cutting a channel one blade thickness from the end.
 

 
The wood is flipped over and the slot that was just cut is placed on top of the guide strip. 
 

 
The wood is run through again, cutting a second channel two thicknesses to the left of the first channel.
 

 
The balance of the sheet is cut in the same way, making a series of channels parallel to each other and spaced two blade widths apart.
 

 
Here is the grating sheet for the QAR. At my scale I needed sticks and channels that were about 0.055”.  I took one of the 0.032” blades and stacked it together with a 0.023” blade, making a 0.055” dado blade.
 

 
Actually, for the small grating I used Portia Takakjian’s technique.  This involves cutting lots of square sticks as well as cutting cross channels across the first ones.  The cross channels are filled with the sticks and everything is glued together.  When dry the solid back of the sheet is ground off with a sanding drum.  This works well for a small grating, but the wider blade did not cut as cleanly so I kept getting tearout.  Also, I needed more than 25 square inches of grating and did not look forward to grinding off so much wood.
 
Instead, I removed the guide strip and set the saw to cut 0.55” using the blades as spacers again.  Strips were parted off the sheet until the material was used up.  I call them toothed strips for obvious reasons.
 

 
Three quarters of the toothed strips were cut into thirds and interlocked with the remaining long strips.
 

 
This created a grating sheet about 2 ½ by 7 ½ inches.  This was only enough to make the gratings for one of the models, so a second grating sheet was made in the same way.
 

 
From the sheets I cut out sections for the grating sizes that I needed, sanded the edges flush and gave them a coat of slightly darkened matte finish to protect them from glue stains when the coamings get built around them.
 

 
Overall, this method worked well for me, and I will try it in smaller scales in the future.  A tip of the hat to Charlie Files, inventor of the Preac, wherever you are.
 
I will have the log of making the coamings in a few days.  Until then, be well.
 
Dan
 
 

Hi all -
 
I am stumped on a fitting fixture that appears on the Budriot plans.  It is a wooden piece, about 6" x 10" in scale and about 4 feet long that sits on deck athwartships to the stern of the fore and main masts.  It has a series of sheaves along its length and is topped by a matching number of cleats.  It clearly takes the place of a pinrail to belay lines coming down from the top. 
 
Here is Budriot's plan, although he does not show the sheaves.  He calls it a "suite de taquets sur semelle" which Google and I translate (badly) as "group of cleats on deck."  Not very helpful. 
 

 
The problem is that the only source that I can find is the model of the Sans-Pareil (1857) in the Musee de la Marine.  It does not appear on any of the other models, nor on the Frolich or Delacroix models.  
 
Here are some photos taken from Budriot's book about the models in the museum. 
 




 
Has anyone seen these before?  I would like some additional authority before I add them to the model.
 
Thanks in advance
 
Dan

Mark -
 
Thanks for the links. The photos make a good addition to the information from the models in the Musee de la Marine.   I am absorbing the French style and learning their rigging techniques.  I've also gotten many specific details from three dissertations on the excavation of La Belle at Texas A&M.   They are online and make a wonderful reference for late 17th, early 18th century French practice.   
 
chj -
 
Thanks for the compliment.  Glad you're enjoying it.    I am making two copies of the same figurehead.  One for each of the two QAR models that I'm making.  It is adapted from the lion figurehead in Budriot's plans for Le Mercure.
 
Dan

The next deck fitting that I made was the quarterdeck companionway.  On Budriot’s plans for Le Mercure it is a raised structure with hinged doors (#24) forward of the mizzen mast (#25) and aft of the watchkeeper's bench (#23).  It houses the stairway that leads down to the gun deck and the captain’s cabin.  As will be discussed later, I have followed the NMM plans of the Advice Prize for the overall structure rather than Le Mercure.  This raises the captain’s cabin to the quarterdeck  and eliminates the chicken coop (#27), the whipstaff slot (#26) and the cabinets (#28 and #29). 
 

 
With the changed layout there is some question if the large companionway would still have been on deck if the captain would not be using it, or would it have been more of a simple open hatchway, perhaps with an open railing?  The answer is unclear, but since there is some justification for retaining it, I am doing so.
 
Here are Budriot’s  plans.  I have followed them, except that the strap hinges on the roof have been modified a little to make them stronger. 
 

 
Construction was pretty straightforward.  A coaming was built with lap jointed corners in the same way that the hatch coamings were made.  Three sides were fashioned with birch planks over a solid sheet to fit inside the coaming.  Internal corners were strengthened with square stock and the external corners were dressed up with cherry veneer.  A crosspiece was fitted and glued at the top edge of the structure to keep it all square.  This is the stage of construction on the right.
 
On the left the two planked sections of the roof and the front doors have been added and the piece is complete, except for a final stain and finish.  The bottom of the coaming has been left square unstill it is installed on the slanted and cambered quarterdeck.
 

 
Here is it from an oblique viewpoint so you can see all the details.
 

 
The construction techniques are fairly simple and incorporate a number that have been discussed in dealing with prior fittings and structures.  The only new technique is for the hinges.  I started with 1/16” brass strip (2” wide in scale) and bent one end around on itself using a needle-nosed wire bending pliers.  You can get these from dental supply houses, or from your child’s orthodontist. 
 

 
Once it is bent around on itself, it is tightened up as much as possible.  Using this strip the smallest eye that I could form was about 0.028” i.d.  I decided that this was acceptable in this scale.
 


 
The hinge strap was pre-drilled for 0.020” iron pins that will secure it to the wood.  Here I have marked out the locations of the holes and the strap length for the door hinges. 
 

 
After drilling, the hinge was parted off from the strip and chemically blackened.  Here it is installed on the door.  You can see the iron pins that go through the door and were clipped off short.  The hinge sits on an “L” shaped piece of wire that goes into the doorpost.
 

 
The hinges for the roof were made in the same way, except that the straps are longer.  Two matching hinges were installed facing each other and a pin was epoxied into the outer one with the inner one allowed to rotate freely.
 

 
Here is the completed companionway with Pirate Pete inspecting its quality.
 

 
And here it is with the doors ajar, ready for Pete to descend the stairs.
 

 
It was probably not necessary to make the doors operable, but it is one of those little details that keeps up my interest.  I will know that it is there, even if the doors never move after it is displayed in the museum.
 
Be well
 
Dan

Thanks, Vic.  Nicely stated, not understated at all.  Thanks too for the likes.
   
This week I got some work done on the hull despite the snow. 
 

 
The wooden plates of the upper hull have been cut and bent to the required shapes.  The portion from the stern to the end of the waist is fairly flat, with a consistent 13 degree tumblehome.  It was cut, fitted to the rabbet cut into the solid lower hull, and screwed in place.  Temporary support blocks were fitted to the inside face which also support the dummy quarterdeck that you can see in the photos. The transom piece has been cut and temporarily fitted in place as well. 
 
The bow section is much more complex.   In place of the open bow deck with a flat beakhead bulkhead, the ship had a closed bow.   At the waist it has the 13 degree tumblehome, but at the cathead it actually has an outward flare as if it were still open.  Then when it comes around to the stem it is vertical.  To accommodate these requirements, the foredeck corners are bumped out, making it less rounded and the deck overhangs the lower hull.
 
I derived the shape of the quarterdeck from the plans and cut a dummy deck.  This was mounted at the correct height on a sturdy block and screwed into the solid lower hull on the centerline.  Rough patterns were cut from cardstock and transferred to ¼” basswood, which was cut oversize at the top.  Multiple dados 3/16” deep were cut across the pieces, closer together at the tight bend at the corner.  The pieces were wet for an hour in a bucket of water, then forced into shape in the hull rabbet and against the dummy foredeck.  They were screwed in place and the top line marked out above the foredeck.  The pieces were removed and trimmed, then reinstalled and left to dry. 
 
This is where you see it in the photos, with a dummy stem piece in place.  Although I have never used this method of both kerf and wet bending together in a model hull, it seems to be working out pretty well.
 



 
Meanwhile, I continued with some of the deck pieces that will be needed.  Here is the bench that sits on the quarterdeck for the captain’s convenience.  I’ve never seen this before, but Budriot has it on the plans.  If anyone has seen such a fitting, I would be very interested.
 
Here are his drawings.
 

 
And here is how the completed bench looks, with some of the components.  The primary wood is birch, with cherry veneer for the accent work and arms.
 

 
The arms were built up of four layers of veneer stacked vertically.  The outer layers of the horizontal pieces for the arm are sandwiched around two vertical pieces for the post.  On the right is the arm piece shaped oversize to the desired curve.  On the left it has been trimmed to shape.
 

 
Here is the first one completed from another angle.
 

 
And here are the finished pair with my scale figures for comparison.
 

 
I also set up for the four ladders which will connect the gun deck at the waist with the gangways between the quarterdeck and foredeck.  They have only four treads but are wider at the base than at the top.
 
As you can see in the photo, my ladder technique is to make a long box from which separate ladders can be parted off individually.  Two matching rectangular pieces for the stringers have dados cut across the grain.  A web of veneer sheet woods are fit into these slots for the treads.  The grain runs across from stringer to stringer.
 

 
Sorry, this enlargement did not come out too well, but you can see how the dados are cut halfway through the stringer material.
 

 
The ladder block was set up so everything was square or, rather, symmetrical until the glue hardened.  A ladder was parted off on the band saw at the calculated angle, cleaned up, and finished.  This angle might not be right, so I only made one to test.  Whatever the ultimate angle, the rest of the block should be enough for at least the four needed for the first model. 
 

 
I will need a pair of longer ladders from the quarterdeck up to the poop deck on top of the captain’s cabin, and a wider one from the quarterdeck companionway down to the gun deck.  They will be made in much the same way.
 
The companionway itself will be next.
 
Be well
 
Dan
 

The next deck fitting that I made was the quarterdeck companionway.  On Budriot’s plans for Le Mercure it is a raised structure with hinged doors (#24) forward of the mizzen mast (#25) and aft of the watchkeeper's bench (#23).  It houses the stairway that leads down to the gun deck and the captain’s cabin.  As will be discussed later, I have followed the NMM plans of the Advice Prize for the overall structure rather than Le Mercure.  This raises the captain’s cabin to the quarterdeck  and eliminates the chicken coop (#27), the whipstaff slot (#26) and the cabinets (#28 and #29). 
 

 
With the changed layout there is some question if the large companionway would still have been on deck if the captain would not be using it, or would it have been more of a simple open hatchway, perhaps with an open railing?  The answer is unclear, but since there is some justification for retaining it, I am doing so.
 
Here are Budriot’s  plans.  I have followed them, except that the strap hinges on the roof have been modified a little to make them stronger. 
 

 
Construction was pretty straightforward.  A coaming was built with lap jointed corners in the same way that the hatch coamings were made.  Three sides were fashioned with birch planks over a solid sheet to fit inside the coaming.  Internal corners were strengthened with square stock and the external corners were dressed up with cherry veneer.  A crosspiece was fitted and glued at the top edge of the structure to keep it all square.  This is the stage of construction on the right.
 
On the left the two planked sections of the roof and the front doors have been added and the piece is complete, except for a final stain and finish.  The bottom of the coaming has been left square unstill it is installed on the slanted and cambered quarterdeck.
 

 
Here is it from an oblique viewpoint so you can see all the details.
 

 
The construction techniques are fairly simple and incorporate a number that have been discussed in dealing with prior fittings and structures.  The only new technique is for the hinges.  I started with 1/16” brass strip (2” wide in scale) and bent one end around on itself using a needle-nosed wire bending pliers.  You can get these from dental supply houses, or from your child’s orthodontist. 
 

 
Once it is bent around on itself, it is tightened up as much as possible.  Using this strip the smallest eye that I could form was about 0.028” i.d.  I decided that this was acceptable in this scale.
 


 
The hinge strap was pre-drilled for 0.020” iron pins that will secure it to the wood.  Here I have marked out the locations of the holes and the strap length for the door hinges. 
 

 
After drilling, the hinge was parted off from the strip and chemically blackened.  Here it is installed on the door.  You can see the iron pins that go through the door and were clipped off short.  The hinge sits on an “L” shaped piece of wire that goes into the doorpost.
 

 
The hinges for the roof were made in the same way, except that the straps are longer.  Two matching hinges were installed facing each other and a pin was epoxied into the outer one with the inner one allowed to rotate freely.
 

 
Here is the completed companionway with Pirate Pete inspecting its quality.
 

 
And here it is with the doors ajar, ready for Pete to descend the stairs.
 

 
It was probably not necessary to make the doors operable, but it is one of those little details that keeps up my interest.  I will know that it is there, even if the doors never move after it is displayed in the museum.
 
Be well
 
Dan

Thanks, Vic.  Nicely stated, not understated at all.  Thanks too for the likes.
   
This week I got some work done on the hull despite the snow. 
 

 
The wooden plates of the upper hull have been cut and bent to the required shapes.  The portion from the stern to the end of the waist is fairly flat, with a consistent 13 degree tumblehome.  It was cut, fitted to the rabbet cut into the solid lower hull, and screwed in place.  Temporary support blocks were fitted to the inside face which also support the dummy quarterdeck that you can see in the photos. The transom piece has been cut and temporarily fitted in place as well. 
 
The bow section is much more complex.   In place of the open bow deck with a flat beakhead bulkhead, the ship had a closed bow.   At the waist it has the 13 degree tumblehome, but at the cathead it actually has an outward flare as if it were still open.  Then when it comes around to the stem it is vertical.  To accommodate these requirements, the foredeck corners are bumped out, making it less rounded and the deck overhangs the lower hull.
 
I derived the shape of the quarterdeck from the plans and cut a dummy deck.  This was mounted at the correct height on a sturdy block and screwed into the solid lower hull on the centerline.  Rough patterns were cut from cardstock and transferred to ¼” basswood, which was cut oversize at the top.  Multiple dados 3/16” deep were cut across the pieces, closer together at the tight bend at the corner.  The pieces were wet for an hour in a bucket of water, then forced into shape in the hull rabbet and against the dummy foredeck.  They were screwed in place and the top line marked out above the foredeck.  The pieces were removed and trimmed, then reinstalled and left to dry. 
 
This is where you see it in the photos, with a dummy stem piece in place.  Although I have never used this method of both kerf and wet bending together in a model hull, it seems to be working out pretty well.
 



 
Meanwhile, I continued with some of the deck pieces that will be needed.  Here is the bench that sits on the quarterdeck for the captain’s convenience.  I’ve never seen this before, but Budriot has it on the plans.  If anyone has seen such a fitting, I would be very interested.
 
Here are his drawings.
 

 
And here is how the completed bench looks, with some of the components.  The primary wood is birch, with cherry veneer for the accent work and arms.
 

 
The arms were built up of four layers of veneer stacked vertically.  The outer layers of the horizontal pieces for the arm are sandwiched around two vertical pieces for the post.  On the right is the arm piece shaped oversize to the desired curve.  On the left it has been trimmed to shape.
 

 
Here is the first one completed from another angle.
 

 
And here are the finished pair with my scale figures for comparison.
 

 
I also set up for the four ladders which will connect the gun deck at the waist with the gangways between the quarterdeck and foredeck.  They have only four treads but are wider at the base than at the top.
 
As you can see in the photo, my ladder technique is to make a long box from which separate ladders can be parted off individually.  Two matching rectangular pieces for the stringers have dados cut across the grain.  A web of veneer sheet woods are fit into these slots for the treads.  The grain runs across from stringer to stringer.
 

 
Sorry, this enlargement did not come out too well, but you can see how the dados are cut halfway through the stringer material.
 

 
The ladder block was set up so everything was square or, rather, symmetrical until the glue hardened.  A ladder was parted off on the band saw at the calculated angle, cleaned up, and finished.  This angle might not be right, so I only made one to test.  Whatever the ultimate angle, the rest of the block should be enough for at least the four needed for the first model. 
 

 
I will need a pair of longer ladders from the quarterdeck up to the poop deck on top of the captain’s cabin, and a wider one from the quarterdeck companionway down to the gun deck.  They will be made in much the same way.
 
The companionway itself will be next.
 
Be well
 
Dan
 

The next deck fitting that I made was the quarterdeck companionway.  On Budriot’s plans for Le Mercure it is a raised structure with hinged doors (#24) forward of the mizzen mast (#25) and aft of the watchkeeper's bench (#23).  It houses the stairway that leads down to the gun deck and the captain’s cabin.  As will be discussed later, I have followed the NMM plans of the Advice Prize for the overall structure rather than Le Mercure.  This raises the captain’s cabin to the quarterdeck  and eliminates the chicken coop (#27), the whipstaff slot (#26) and the cabinets (#28 and #29). 
 

 
With the changed layout there is some question if the large companionway would still have been on deck if the captain would not be using it, or would it have been more of a simple open hatchway, perhaps with an open railing?  The answer is unclear, but since there is some justification for retaining it, I am doing so.
 
Here are Budriot’s  plans.  I have followed them, except that the strap hinges on the roof have been modified a little to make them stronger. 
 

 
Construction was pretty straightforward.  A coaming was built with lap jointed corners in the same way that the hatch coamings were made.  Three sides were fashioned with birch planks over a solid sheet to fit inside the coaming.  Internal corners were strengthened with square stock and the external corners were dressed up with cherry veneer.  A crosspiece was fitted and glued at the top edge of the structure to keep it all square.  This is the stage of construction on the right.
 
On the left the two planked sections of the roof and the front doors have been added and the piece is complete, except for a final stain and finish.  The bottom of the coaming has been left square unstill it is installed on the slanted and cambered quarterdeck.
 

 
Here is it from an oblique viewpoint so you can see all the details.
 

 
The construction techniques are fairly simple and incorporate a number that have been discussed in dealing with prior fittings and structures.  The only new technique is for the hinges.  I started with 1/16” brass strip (2” wide in scale) and bent one end around on itself using a needle-nosed wire bending pliers.  You can get these from dental supply houses, or from your child’s orthodontist. 
 

 
Once it is bent around on itself, it is tightened up as much as possible.  Using this strip the smallest eye that I could form was about 0.028” i.d.  I decided that this was acceptable in this scale.
 


 
The hinge strap was pre-drilled for 0.020” iron pins that will secure it to the wood.  Here I have marked out the locations of the holes and the strap length for the door hinges. 
 

 
After drilling, the hinge was parted off from the strip and chemically blackened.  Here it is installed on the door.  You can see the iron pins that go through the door and were clipped off short.  The hinge sits on an “L” shaped piece of wire that goes into the doorpost.
 

 
The hinges for the roof were made in the same way, except that the straps are longer.  Two matching hinges were installed facing each other and a pin was epoxied into the outer one with the inner one allowed to rotate freely.
 

 
Here is the completed companionway with Pirate Pete inspecting its quality.
 

 
And here it is with the doors ajar, ready for Pete to descend the stairs.
 

 
It was probably not necessary to make the doors operable, but it is one of those little details that keeps up my interest.  I will know that it is there, even if the doors never move after it is displayed in the museum.
 
Be well
 
Dan

Hello again –
 
I got some time during the football games to write up the next installment.  I hope you enjoy it.
 
With the grating sheets made, I made the coamings.  My method here also relies on the table saw and uses no measuring with a ruler.  This time it is based on the specific grating to be framed.  I make the coaming to fit the grating rather than the other way around.  I get a much tighter fit that way.  
 
Here is a piece of grating that has been cut from a sheet.  The edges have been sanded flush and it has received a first finish coat to protect it from any glue stains.  It looks square, but it is slightly longer than it is wide.
 

 
As mentioned, the grating material is poplar.  For contrast I selected cherry for the coaming and cut stock 1/8” x ¼”.  Four pieces of coaming stock were cut longer than each side of the grating piece.  They will be joined with half lap joints at the corners.
 

 
The table saw blade height is set so cuts made from the top and bottom of the coaming stock just meet in the middle.
 

 
One end of each piece has a half lap cut into it.  The length does not matter as long as it is longer than the thickness of the coaming stock.  First, the shoulder was cut using the rip fence as a depth stop.
 

 
Then the lap was made by making multiple passes moving away from the fence to nibble away the unwanted wood.
 

 
A spacer strip was located that was wider but shallower than the lap that was cut.
 

 
Using the spacer and the grating piece the fence was set for the shorter sides.
 

 
A sacrificial stick supports the coaming piece as the shoulder for the second half lap is cut.
 

 
The coaming piece was turned around and the unwanted wood from the second lap was nibbled away.
 

 
The matching short piece was done, then the saw was reset and the longer pieces were done in the same manner.
 

 
Using the grating piece itself to hold the pieces square, they were test fit, adjusted as needed, assembled and glued.  When the glue was dry, support pieces were glued to the inside edges.  Doing only two sides is enough.  If you want the grating to be removable just make sure that the supports are glued only to the coaming.  Here I have glued the grating in place permanently. 
 

 
The corners were trimmed, the piece was turned over and sanded smooth, and all edges and corners were eased.  The bottom edges are left raw and will be sanded to the curve of the deck when installed.   The piece was finished with matte varnish.  
 

 
And here is the set of three for one of the QAR models.  In the insert the lap joint is clearly visible.  The joints were also treenailed for strength.   Two diagonal corners of each coaming were drilled but not filled.  During assembly longer treenails will go through them and into the deck for security.  A length of treenail stock is packed with the set ready for final assembly.
 

 
As you can tell from the brevity of the text, this all goes quite quickly with a some practice.  All of the work making the six hatches and gratings took only a little more than a day.  Doing the photographing and writing these build log entries took longer.
 
I hope that this was instructive and provides another technique to add to your tool box.
 
Be well
 
Dan
 

Hi all, and thanks for the comments and likes.
 
The next set of independent pieces to be made were the three hatches with gratings.  One two-part one goes on the quarterdeck, while the other two go on the gun deck under the boat in the waist.  My method for making gratings is a bit unusual in that it there is little or no measuring done with a ruler or calipers.  Everything is done relative to the thickness of the saw blade that is used.  I developed this method because I only have a Preac saw.  A milling machine might make the whole process easier, but I work with what I have.
 
The first thing is to set up the saw to make square section sticks of wood whose dimension will be about 2  inches in the scale being used.  This then has to  match the thickness of a saw blade that you have.  For the small grating I used a slitting saw blade that was 0.032” thick. 
 
To set the saw I sandwiched that blade between a second blade and the rip fence.  The fence is snugged up and locked down.  The cutting blade does not have to be the same thickness, although in this case it was since I have two blades of that same thickness.
 
[These first nine photos are in black and white because they are taken from another presentation on making much smaller gratings].
 

 
Several sticks 0.032” square were cut from a sheet of hardwood.  Only a few are needed.  Then the blade that matches the sticks is mounted in the saw, if it is not already there.   Two of the sticks are sandwiched between the blade and the fence which is snugged tight and locked down.
 

 
One stick is removed and a short section of the other is held firmly against the fence and tacked in place with extra thin cyano.  Care is taken to see that the fence is not glued to the table.
 

 
The fence is removed, leaving a guide strip parallel to the blade and one blade thickness to the right. 
 

 
A rectangular piece of hardwood sheet is selected and held against the guide strip and the miter guage.  The blade height is set up to cut just a tiny bit deeper than halfway through the sheet.
 

 
The wood is run over the blade, cutting a channel one blade thickness from the end.
 

 
The wood is flipped over and the slot that was just cut is placed on top of the guide strip. 
 

 
The wood is run through again, cutting a second channel two thicknesses to the left of the first channel.
 

 
The balance of the sheet is cut in the same way, making a series of channels parallel to each other and spaced two blade widths apart.
 

 
Here is the grating sheet for the QAR. At my scale I needed sticks and channels that were about 0.055”.  I took one of the 0.032” blades and stacked it together with a 0.023” blade, making a 0.055” dado blade.
 

 
Actually, for the small grating I used Portia Takakjian’s technique.  This involves cutting lots of square sticks as well as cutting cross channels across the first ones.  The cross channels are filled with the sticks and everything is glued together.  When dry the solid back of the sheet is ground off with a sanding drum.  This works well for a small grating, but the wider blade did not cut as cleanly so I kept getting tearout.  Also, I needed more than 25 square inches of grating and did not look forward to grinding off so much wood.
 
Instead, I removed the guide strip and set the saw to cut 0.55” using the blades as spacers again.  Strips were parted off the sheet until the material was used up.  I call them toothed strips for obvious reasons.
 

 
Three quarters of the toothed strips were cut into thirds and interlocked with the remaining long strips.
 

 
This created a grating sheet about 2 ½ by 7 ½ inches.  This was only enough to make the gratings for one of the models, so a second grating sheet was made in the same way.
 

 
From the sheets I cut out sections for the grating sizes that I needed, sanded the edges flush and gave them a coat of slightly darkened matte finish to protect them from glue stains when the coamings get built around them.
 

 
Overall, this method worked well for me, and I will try it in smaller scales in the future.  A tip of the hat to Charlie Files, inventor of the Preac, wherever you are.
 
I will have the log of making the coamings in a few days.  Until then, be well.
 
Dan
 
 

Hello dear friends,
I am pleased, you like my work. Thank you a lot, your words are much appreciated.
 
Another part of Royal Caroline is completed, I have also improved some details at down part of the columns - they are shorter and have better shape. During next weeks I am going to make guns and other crew members.
Best regards and enjoy the pics
Doris
 




 

Current part of build
 








 
Enjoy the pics and have a great time.
Best regards
Doris

The next deck fitting that I made was the quarterdeck companionway.  On Budriot’s plans for Le Mercure it is a raised structure with hinged doors (#24) forward of the mizzen mast (#25) and aft of the watchkeeper's bench (#23).  It houses the stairway that leads down to the gun deck and the captain’s cabin.  As will be discussed later, I have followed the NMM plans of the Advice Prize for the overall structure rather than Le Mercure.  This raises the captain’s cabin to the quarterdeck  and eliminates the chicken coop (#27), the whipstaff slot (#26) and the cabinets (#28 and #29). 
 

 
With the changed layout there is some question if the large companionway would still have been on deck if the captain would not be using it, or would it have been more of a simple open hatchway, perhaps with an open railing?  The answer is unclear, but since there is some justification for retaining it, I am doing so.
 
Here are Budriot’s  plans.  I have followed them, except that the strap hinges on the roof have been modified a little to make them stronger. 
 

 
Construction was pretty straightforward.  A coaming was built with lap jointed corners in the same way that the hatch coamings were made.  Three sides were fashioned with birch planks over a solid sheet to fit inside the coaming.  Internal corners were strengthened with square stock and the external corners were dressed up with cherry veneer.  A crosspiece was fitted and glued at the top edge of the structure to keep it all square.  This is the stage of construction on the right.
 
On the left the two planked sections of the roof and the front doors have been added and the piece is complete, except for a final stain and finish.  The bottom of the coaming has been left square unstill it is installed on the slanted and cambered quarterdeck.
 

 
Here is it from an oblique viewpoint so you can see all the details.
 

 
The construction techniques are fairly simple and incorporate a number that have been discussed in dealing with prior fittings and structures.  The only new technique is for the hinges.  I started with 1/16” brass strip (2” wide in scale) and bent one end around on itself using a needle-nosed wire bending pliers.  You can get these from dental supply houses, or from your child’s orthodontist. 
 

 
Once it is bent around on itself, it is tightened up as much as possible.  Using this strip the smallest eye that I could form was about 0.028” i.d.  I decided that this was acceptable in this scale.
 


 
The hinge strap was pre-drilled for 0.020” iron pins that will secure it to the wood.  Here I have marked out the locations of the holes and the strap length for the door hinges. 
 

 
After drilling, the hinge was parted off from the strip and chemically blackened.  Here it is installed on the door.  You can see the iron pins that go through the door and were clipped off short.  The hinge sits on an “L” shaped piece of wire that goes into the doorpost.
 

 
The hinges for the roof were made in the same way, except that the straps are longer.  Two matching hinges were installed facing each other and a pin was epoxied into the outer one with the inner one allowed to rotate freely.
 

 
Here is the completed companionway with Pirate Pete inspecting its quality.
 

 
And here it is with the doors ajar, ready for Pete to descend the stairs.
 

 
It was probably not necessary to make the doors operable, but it is one of those little details that keeps up my interest.  I will know that it is there, even if the doors never move after it is displayed in the museum.
 
Be well
 
Dan

The next deck fitting that I made was the quarterdeck companionway.  On Budriot’s plans for Le Mercure it is a raised structure with hinged doors (#24) forward of the mizzen mast (#25) and aft of the watchkeeper's bench (#23).  It houses the stairway that leads down to the gun deck and the captain’s cabin.  As will be discussed later, I have followed the NMM plans of the Advice Prize for the overall structure rather than Le Mercure.  This raises the captain’s cabin to the quarterdeck  and eliminates the chicken coop (#27), the whipstaff slot (#26) and the cabinets (#28 and #29). 
 

 
With the changed layout there is some question if the large companionway would still have been on deck if the captain would not be using it, or would it have been more of a simple open hatchway, perhaps with an open railing?  The answer is unclear, but since there is some justification for retaining it, I am doing so.
 
Here are Budriot’s  plans.  I have followed them, except that the strap hinges on the roof have been modified a little to make them stronger. 
 

 
Construction was pretty straightforward.  A coaming was built with lap jointed corners in the same way that the hatch coamings were made.  Three sides were fashioned with birch planks over a solid sheet to fit inside the coaming.  Internal corners were strengthened with square stock and the external corners were dressed up with cherry veneer.  A crosspiece was fitted and glued at the top edge of the structure to keep it all square.  This is the stage of construction on the right.
 
On the left the two planked sections of the roof and the front doors have been added and the piece is complete, except for a final stain and finish.  The bottom of the coaming has been left square unstill it is installed on the slanted and cambered quarterdeck.
 

 
Here is it from an oblique viewpoint so you can see all the details.
 

 
The construction techniques are fairly simple and incorporate a number that have been discussed in dealing with prior fittings and structures.  The only new technique is for the hinges.  I started with 1/16” brass strip (2” wide in scale) and bent one end around on itself using a needle-nosed wire bending pliers.  You can get these from dental supply houses, or from your child’s orthodontist. 
 

 
Once it is bent around on itself, it is tightened up as much as possible.  Using this strip the smallest eye that I could form was about 0.028” i.d.  I decided that this was acceptable in this scale.
 


 
The hinge strap was pre-drilled for 0.020” iron pins that will secure it to the wood.  Here I have marked out the locations of the holes and the strap length for the door hinges. 
 

 
After drilling, the hinge was parted off from the strip and chemically blackened.  Here it is installed on the door.  You can see the iron pins that go through the door and were clipped off short.  The hinge sits on an “L” shaped piece of wire that goes into the doorpost.
 

 
The hinges for the roof were made in the same way, except that the straps are longer.  Two matching hinges were installed facing each other and a pin was epoxied into the outer one with the inner one allowed to rotate freely.
 

 
Here is the completed companionway with Pirate Pete inspecting its quality.
 

 
And here it is with the doors ajar, ready for Pete to descend the stairs.
 

 
It was probably not necessary to make the doors operable, but it is one of those little details that keeps up my interest.  I will know that it is there, even if the doors never move after it is displayed in the museum.
 
Be well
 
Dan