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Posted (edited)

It looks like I took about a 4 month break from modeling for various reasons.  I started working on the boat again about a month ago but hadn't had a chance to update the log.  I will update the progress to the present point over the next day or three as it takes a bit of time to upload, crop and convert photos.  I had one rub rail break on me while trying to bend it.  Not having extra wood I figured I would do my best to patch it up.  Since it will be painted over I think I can do it well enough to not be an issue.

 

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I painted the bulwark vanilla white to help the colors stand out a bit more.  The rub rails were painted black and the break is not noticeable.  I spent quite a bit of time trying to make sure everything was taped properly to give nice clean edges, and I still had paint run under the tape.  I will gradually touch it up over time.  I also put a coat of shellac over the hull strakes and I think it helps bring out the color nicely.

 

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Interior battens and framing.  The battens along the bulwark were too wide for the gunwales supplied with the kit, so I filed them at an angle to make them more flush.  

 

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I painted the gunwales off the main structure to avoid the issues with tape and paint leaking under like I did with the rub rails.  It took a bit of effort to bed the wood into proper shape, painting, then fitting them to the top of the bulwarks.  There ended up being an issue with this that I should have anticipated later.  I will get more into that when I get to that point.

 

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Edited by SiriusVoyager

  - Eric

Current buildSultan Arab Dhow

 

Finished:  Norwegian Sailing Pram, Lowell Grand Banks Dory, Muscongus bay lobster smackOcCre Palamos, San Francisco Cross Section

Posted (edited)

The rudder was pretty straight forward.  In all of my previous "beginner" kits, I had to cut and drill my own metal strips to make the rudder hinges and fittings.  This "intermediate" kit had all of the metal pieces already cut and drilled.  I used a round file to etch out the grooves in the rudder.

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The rudder hinge pieces were a little tricky.  You are supposed to drill into the notches, but I am not sure how those are supposed to be drilled straight.  A shaft is then placed into the drill holes for the hinges.  The shaft isn't straight, but it is hidden behind the hinges so it isn't noticeable.   The instructions call for nailing the hinges into the rudder and the hull.  There are two problems here.  One is that the nails are more than twice the length of the thickness of the rudder.  Two, the holes on both side of the hinge pieces line up with each other.   Had I made my own hinges, I would have made sure that they were offset.  My solution was to cut the nails very short and glue them into place.

 

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I am not sure why this happened.  The top hinge doesn't have room to fit properly on the hull.  The only workaround I could find was to cut the hinge short.

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The next step was to add the decorative railings on the stern.  This was where painting the gunwales early became an issue.  The railings needed to be glued to the gunwales.  I simply sanded and touched up the paint where needed.  The tiller was also placed on the rudder.  The instructions don't mention it but I decided to round the tiller as it seemed more natural.

 

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Edited by SiriusVoyager

  - Eric

Current buildSultan Arab Dhow

 

Finished:  Norwegian Sailing Pram, Lowell Grand Banks Dory, Muscongus bay lobster smackOcCre Palamos, San Francisco Cross Section

Posted

The canopy pillars are installed.  I cut notches in the pillars to fit over the framing around the edge of the deck.  I also drilled the hole for the stern mast.  

 

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In the above picture the ladders can be seen.  At first I started wrapping the string around randomly, but it was too messy.  I found a pattern that looked better and redid that wrapping. 

 

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I made a mistake on the forward cargo hatch frame.  I didn't allow for all pieces to come together properly.  Oops.  At least it was an easy fix by trimming the interior framing.  

 

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The forward cargo hatch in place, the center cargo hatch framing started and some deck fittings in place.  I need to find a way to make more precise cuts and sanding on pieces like the hatch frames and planks.  It seems like no matter how careful I am, they always seem to be just a little bit off.  For the next cargo hatch I am going to fit each plank one at a time rather than trying to make all of the planks first.

 

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  - Eric

Current buildSultan Arab Dhow

 

Finished:  Norwegian Sailing Pram, Lowell Grand Banks Dory, Muscongus bay lobster smackOcCre Palamos, San Francisco Cross Section

Posted (edited)
5 hours ago, SiriusVoyager said:

For the next cargo hatch I am going to fit each plank one at a time rather than trying to make all of the planks first.

Try making the hatch cover first then lay edging along its sides, then attach the whole assembly to the deck. You're not actually fitting the cargo hatch to a cut out in the deck so actual size is not actually relevant.

 

Rick

Edited by Rick01

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