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rcmdrvr

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  1. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    That pretty much completes the main hull.  Now on to the structures on the hurricane deck.  The first structure (and the largest) was the wheelhouse.  It is constructed by laminating a few provided pieces, cutting a few custom pieces and finally gluing some photo etch window frames and doors.  I could not find where the plans showed the location of the doors and windows but by looking at a few pictures on the internet and in the instruction booklet; I think I found the proper locations.  Following is a photo of the wheelhouse in process:

  2. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Having completed the painting of the hull and casement; I went ahead with mounting the cannon.  Each cannon had to be sanded with 320 and 600 grit sand paper to remove casting marks.  I was able to drill out the muzzles of the larger cannon which I believes gives them a more realistic look.  Finally I primed and airbrushed a dark grey.  Here is are a couple of photos of the installed cannon:
     
     


  3. Like
    rcmdrvr got a reaction from GrandpaPhil in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    At this point in the build I discovered I had not built the aft bulwark.  Life the forward bulwark, it is made from a square styrene strip.  Here is a photo before masking and priming again.

  4. Like
    rcmdrvr got a reaction from GrandpaPhil in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Now that most of the hull and casement has its photo etch; it is time to paint these parts.  I decided that I would prime everything before applying color.  As we have two different materials being painted (wood and brass) I thought priming would help with paint adhesion.  I gave the entire hull and casement a good sanding with 400 grit in hopes that would help with priming.  Next I masked off the main and hurricane decks.  I used tamiya grey primer in a rattle can.  It has served me well in the plastic model arena.  The following photos are the model will all the photo etch attached and then a photo of the model masked and ready for priming.  Finally a photo of the primed hull before removing masking.
     
     
     



  5. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Here is a photo of the all the hull and casement photo etch attached.  Now I have to get to the gun port hatches.

  6. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    My photo etch bender was too small to bend the side casement armor.  Luckily, one of the tables in my garage shop was formally an ammo reloading bench with a steel top.  I clamped the photo etch armor between the steel work bench and a straight scrap of wood.  It worked well and I was able to put a nice 90 degree bend in the photo etch.  The armor sides fit without any further adjustment.
     

  7. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    The armored part of the casement consists of photo etched parts.  I have a little experience with small photo etched parts as they are used quite a bit in plastic modelling.  They, however, are usually small parts formed on relatively thin frets.  In comparison, the photo etched armor plates in this mode are quite hefty.  Since I had to alter the forward end of the casement, I had to fit and recut the forward photo etch casement armor.  I did this by using masking tape to mark the cut and used photo etch shears.  I also had to use a small diamond file to smooth edges.  As you will see in close up photos later on my fit was only "so-so".  Here is a picture fitting the forward hull armor.
     
     

  8. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    I have been able to get some work done since my last post.  After gluing the hull, casement and decking together; the next step was attaching the bulwarks.  They are made from square styrene strips.  The edge of the fore hull and deck was sanded flat (about 1/32 inch wide) and I attached the bulwark with CA.  I found out later that I screwed up and overlooked the aft bulwarks and will have to install later in the process.  Here is a photo of the fore bulwarks (I hope I am saying this properly.  I not proficient in nautical terms).
     

  9. Like
    rcmdrvr got a reaction from mbp521 in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    At this point in the build I discovered I had not built the aft bulwark.  Life the forward bulwark, it is made from a square styrene strip.  Here is a photo before masking and priming again.

  10. Like
    rcmdrvr got a reaction from mbp521 in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Now that most of the hull and casement has its photo etch; it is time to paint these parts.  I decided that I would prime everything before applying color.  As we have two different materials being painted (wood and brass) I thought priming would help with paint adhesion.  I gave the entire hull and casement a good sanding with 400 grit in hopes that would help with priming.  Next I masked off the main and hurricane decks.  I used tamiya grey primer in a rattle can.  It has served me well in the plastic model arena.  The following photos are the model will all the photo etch attached and then a photo of the model masked and ready for priming.  Finally a photo of the primed hull before removing masking.
     
     
     



  11. Like
    rcmdrvr got a reaction from GrandpaPhil in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    After the large pieces of photo etch have been attached I decided to glue the photo etch cannon hatches in place.  I cut these from the fret using a sharp scapel against an old CD.  Seemed to work well but I was still left with little "nubs" that have to be filed off.  I used a small diamond file for this task.
     
     
     

  12. Like
    rcmdrvr got a reaction from mbp521 in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    I agree.  Her Civil War career was short and came to a violent end.  Her second career as a monument to the horror that was the civil war will be long and I hope thoughtful to many.
  13. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    At this point in the build I discovered I had not built the aft bulwark.  Life the forward bulwark, it is made from a square styrene strip.  Here is a photo before masking and priming again.

  14. Like
    rcmdrvr got a reaction from yvesvidal in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Now that most of the hull and casement has its photo etch; it is time to paint these parts.  I decided that I would prime everything before applying color.  As we have two different materials being painted (wood and brass) I thought priming would help with paint adhesion.  I gave the entire hull and casement a good sanding with 400 grit in hopes that would help with priming.  Next I masked off the main and hurricane decks.  I used tamiya grey primer in a rattle can.  It has served me well in the plastic model arena.  The following photos are the model will all the photo etch attached and then a photo of the model masked and ready for priming.  Finally a photo of the primed hull before removing masking.
     
     
     



  15. Like
    rcmdrvr got a reaction from mbp521 in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    After the large pieces of photo etch have been attached I decided to glue the photo etch cannon hatches in place.  I cut these from the fret using a sharp scapel against an old CD.  Seemed to work well but I was still left with little "nubs" that have to be filed off.  I used a small diamond file for this task.
     
     
     

  16. Like
    rcmdrvr got a reaction from Canute in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    I agree.  Her Civil War career was short and came to a violent end.  Her second career as a monument to the horror that was the civil war will be long and I hope thoughtful to many.
  17. Like
    rcmdrvr got a reaction from Canute in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    At this point in the build I discovered I had not built the aft bulwark.  Life the forward bulwark, it is made from a square styrene strip.  Here is a photo before masking and priming again.

  18. Like
    rcmdrvr got a reaction from Canute in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Now that most of the hull and casement has its photo etch; it is time to paint these parts.  I decided that I would prime everything before applying color.  As we have two different materials being painted (wood and brass) I thought priming would help with paint adhesion.  I gave the entire hull and casement a good sanding with 400 grit in hopes that would help with priming.  Next I masked off the main and hurricane decks.  I used tamiya grey primer in a rattle can.  It has served me well in the plastic model arena.  The following photos are the model will all the photo etch attached and then a photo of the model masked and ready for priming.  Finally a photo of the primed hull before removing masking.
     
     
     



  19. Like
    rcmdrvr got a reaction from Canute in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    After the large pieces of photo etch have been attached I decided to glue the photo etch cannon hatches in place.  I cut these from the fret using a sharp scapel against an old CD.  Seemed to work well but I was still left with little "nubs" that have to be filed off.  I used a small diamond file for this task.
     
     
     

  20. Like
    rcmdrvr got a reaction from Cathead in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    I agree.  Her Civil War career was short and came to a violent end.  Her second career as a monument to the horror that was the civil war will be long and I hope thoughtful to many.
  21. Like
    rcmdrvr got a reaction from GrandpaPhil in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Here is a photo of the all the hull and casement photo etch attached.  Now I have to get to the gun port hatches.

  22. Like
    rcmdrvr got a reaction from GrandpaPhil in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    My photo etch bender was too small to bend the side casement armor.  Luckily, one of the tables in my garage shop was formally an ammo reloading bench with a steel top.  I clamped the photo etch armor between the steel work bench and a straight scrap of wood.  It worked well and I was able to put a nice 90 degree bend in the photo etch.  The armor sides fit without any further adjustment.
     

  23. Like
    rcmdrvr got a reaction from GrandpaPhil in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    The armored part of the casement consists of photo etched parts.  I have a little experience with small photo etched parts as they are used quite a bit in plastic modelling.  They, however, are usually small parts formed on relatively thin frets.  In comparison, the photo etched armor plates in this mode are quite hefty.  Since I had to alter the forward end of the casement, I had to fit and recut the forward photo etch casement armor.  I did this by using masking tape to mark the cut and used photo etch shears.  I also had to use a small diamond file to smooth edges.  As you will see in close up photos later on my fit was only "so-so".  Here is a picture fitting the forward hull armor.
     
     

  24. Like
    rcmdrvr got a reaction from GrandpaPhil in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    I have been able to get some work done since my last post.  After gluing the hull, casement and decking together; the next step was attaching the bulwarks.  They are made from square styrene strips.  The edge of the fore hull and deck was sanded flat (about 1/32 inch wide) and I attached the bulwark with CA.  I found out later that I screwed up and overlooked the aft bulwarks and will have to install later in the process.  Here is a photo of the fore bulwarks (I hope I am saying this properly.  I not proficient in nautical terms).
     

  25. Like
    rcmdrvr got a reaction from mbp521 in USS Cairo by rcmdrvr - BlueJacket Shipcrafters - 1:192   
    Here is a photo of the all the hull and casement photo etch attached.  Now I have to get to the gun port hatches.

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