Chuck

And to show how the port lids fit when installed.
 

 
The blank lids without hinges were positioned first and while they were in....I glued the hinges in without there little pins.   It was easier to line up the hinges visually that way.  At least for me.
 
They are actually working hinges as you can see.  I am pleased with how well the laser board worked for this application.  That is one less element I need to rely on photoetch for in the future.
 

 
Chuck

And to show how the port lids fit when installed.
 

 
The blank lids without hinges were positioned first and while they were in....I glued the hinges in without there little pins.   It was easier to line up the hinges visually that way.  At least for me.
 
They are actually working hinges as you can see.  I am pleased with how well the laser board worked for this application.  That is one less element I need to rely on photoetch for in the future.
 

 
Chuck

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

And to show how the port lids fit when installed.
 

 
The blank lids without hinges were positioned first and while they were in....I glued the hinges in without there little pins.   It was easier to line up the hinges visually that way.  At least for me.
 
They are actually working hinges as you can see.  I am pleased with how well the laser board worked for this application.  That is one less element I need to rely on photoetch for in the future.
 

 
Chuck

And to show how the port lids fit when installed.
 

 
The blank lids without hinges were positioned first and while they were in....I glued the hinges in without there little pins.   It was easier to line up the hinges visually that way.  At least for me.
 
They are actually working hinges as you can see.  I am pleased with how well the laser board worked for this application.  That is one less element I need to rely on photoetch for in the future.
 

 
Chuck

And just to round out the images of where I spend 10 - 12 hours per day...
 
This is the other side of the shop which is in my basement...yes I know it is an absolute bloody mess.  In total its about 25 feet long and 18 feet wide with that little hallway which leads to my kids man cave.
 
This is my block making station where yesterday I finished up milling 2000 2mm blocks.  Theres a lot of sawdust on the floor....and my shop mascot snuck in the picture.   You can see a drill press behind my hi-tech dust control system...the fan. , Byrnes saw and Sherline mill.
 

 
This is one half of my rope making station...You can see one half of that cheapo ME ropewalk on the table as well as all of the scraps from making a few thousand feet of rope over the last few days....I WANT TO BELIEVE.
 
I will be bringing all of that rope making stuff to St Louis to do a demo for the NRg Conference.   I will be showuing how I make 20 - 23 foot lengths of rope on that little Model Shipways rope walk....thats how I make all of it.
 

 

 
And then looking down the length of my basement and down the 30 foot long hallway to the other end of the rope making station.   This is where I make my rope.  Nothing too terribly exciting.   Alond the wall is my library and a bunch of old models...including the 18th century model that I should really find a better place for.  There is another old Dutch model there too that is crying out for some love and restoration.  I have no idea what it is but looks about 60 - 70 years old.  Maybe.  By God I have to tidy up this place...there is crap all over.  I am embarrassed.
 

And to show how the port lids fit when installed.
 

 
The blank lids without hinges were positioned first and while they were in....I glued the hinges in without there little pins.   It was easier to line up the hinges visually that way.  At least for me.
 
They are actually working hinges as you can see.  I am pleased with how well the laser board worked for this application.  That is one less element I need to rely on photoetch for in the future.
 

 
Chuck

Yes these will eventually be made available.  I will include a small length of tubing in each package.
 
The tubes are from albion.  They are an english tube company and hobby shop.  But an American distributor is right here.  They are a fantastic company and the products as far as brass tube and rod etc is concerned.  You will not fine better.
 
http://store.spruebrothers.com/SearchResults.asp?searching=Y&sort=7&search=albion&show=100&page=1&brand=Albion%20Alloys
 
 
and a video on how to cut the micro tube can be found here
 
http://www.albionhobbies.com/precision-metals

And to show how the port lids fit when installed.
 

 
The blank lids without hinges were positioned first and while they were in....I glued the hinges in without there little pins.   It was easier to line up the hinges visually that way.  At least for me.
 
They are actually working hinges as you can see.  I am pleased with how well the laser board worked for this application.  That is one less element I need to rely on photoetch for in the future.
 

 
Chuck

I use Corel draw...Its the standard although any Cad program will work.

Maury, Thanks,  but ....No,  not at all.  Whats the point of that?   In reality they were let into the keel by about half their thickness.   At least according to Lavery and Goodwin.  Its a detail that wont be seen at all and its a difficult task.  These are just glued right on.  They would still stand proud of the surface of the keel and stern post.
 
Goodwin states that the fish plates and horse shoe plates were about 1" thick and let into the wood by 1/2".  They were fastened with copper bolts from one side through to the other.   
 
What did they do later when hull's were plated?  There is no real source as to how it was done.  It makes sense that they would simply let them into the wood by the full thickness. But I have never found any hard and fast source about it.  They werent let in completely on the Victory and she was plated.  But I would like to add two points.  Just so folks know where my head is at with such minutia.  I get asked a lot about some of these details and this is actually one of them.
 
I have no record that Cheerful was actually plated anyway to add another complication.  I imagine at this time most ships were but I am not sure if it was reserved for larger vessels only.  I have never seen a period cutter model plated and havent read that in general they were not, saying that I would not have plated this model anyway.
 
In addition,  that is such a small detail that I am not real worried about it either way.  When I weigh the pro's and con's..even the best model builders have trouble doing this.  I have seen some attempts by the best and it still looks sloppy to me. I applaud them trying but in reality dont understand why they would even try.  I would rather bend a bit on the accuracy here if its actually the case and opt for a cleaner crisp look.  Something that was regularly done by contemporary ship modelers.  Not every detail has to be executed.  Just my thoughts as I look for another excuse not to make any more rope today.  So please excuse the longer response as I procrastinate a bit more.  Sometimes I laugh softly to myself when I see the level of detail some builders insist on trying to put on their models.  Just my opinion.
 
Having said that.  I made the mistake of adding up the number of treenails on this hull.  Its about 6500.   I drilled 6500 holes.  So although I am a bit crazy as most non-modellers tell me,  I think there are even a few others that have gone a bit further off the deep end.   I am not there yet.
 
So Maury..... long story short.  Thats a ride on the crazy train I am not willing to take just yet.   But knock yourself out and give it a try.
 
Chuck

Yes these will eventually be made available.  I will include a small length of tubing in each package.
 
The tubes are from albion.  They are an english tube company and hobby shop.  But an American distributor is right here.  They are a fantastic company and the products as far as brass tube and rod etc is concerned.  You will not fine better.
 
http://store.spruebrothers.com/SearchResults.asp?searching=Y&sort=7&search=albion&show=100&page=1&brand=Albion%20Alloys
 
 
and a video on how to cut the micro tube can be found here
 
http://www.albionhobbies.com/precision-metals

I use Corel draw...Its the standard although any Cad program will work.

Here are some photos of the completed cockpit area and the thwart that supports the mast.  Some changes to the cockpit were based on photos of contemporary models.  Apparently, it was quite common for these craft to have additional bracing on the interior side of the transom.  Here is one such model.

If you look closely, you can see a metal plate in the notch that would have supported the anchor davit.  This makes sense since the davit probably exerted considerable stress on the transom while working with the ship's anchor.  Here's my interpretation of that photo:


No modifications to the thwart were made, other than the fact that I substituted boxwood belaying pins for those supplied with the kit.



Some of the thwarts have not been glued in place yet.  I placed them in position for these photos.  I think the additional room will help with the installation of the windlass, which is next.
BobF

Maury, Thanks,  but ....No,  not at all.  Whats the point of that?   In reality they were let into the keel by about half their thickness.   At least according to Lavery and Goodwin.  Its a detail that wont be seen at all and its a difficult task.  These are just glued right on.  They would still stand proud of the surface of the keel and stern post.
 
Goodwin states that the fish plates and horse shoe plates were about 1" thick and let into the wood by 1/2".  They were fastened with copper bolts from one side through to the other.   
 
What did they do later when hull's were plated?  There is no real source as to how it was done.  It makes sense that they would simply let them into the wood by the full thickness. But I have never found any hard and fast source about it.  They werent let in completely on the Victory and she was plated.  But I would like to add two points.  Just so folks know where my head is at with such minutia.  I get asked a lot about some of these details and this is actually one of them.
 
I have no record that Cheerful was actually plated anyway to add another complication.  I imagine at this time most ships were but I am not sure if it was reserved for larger vessels only.  I have never seen a period cutter model plated and havent read that in general they were not, saying that I would not have plated this model anyway.
 
In addition,  that is such a small detail that I am not real worried about it either way.  When I weigh the pro's and con's..even the best model builders have trouble doing this.  I have seen some attempts by the best and it still looks sloppy to me. I applaud them trying but in reality dont understand why they would even try.  I would rather bend a bit on the accuracy here if its actually the case and opt for a cleaner crisp look.  Something that was regularly done by contemporary ship modelers.  Not every detail has to be executed.  Just my thoughts as I look for another excuse not to make any more rope today.  So please excuse the longer response as I procrastinate a bit more.  Sometimes I laugh softly to myself when I see the level of detail some builders insist on trying to put on their models.  Just my opinion.
 
Having said that.  I made the mistake of adding up the number of treenails on this hull.  Its about 6500.   I drilled 6500 holes.  So although I am a bit crazy as most non-modellers tell me,  I think there are even a few others that have gone a bit further off the deep end.   I am not there yet.
 
So Maury..... long story short.  Thats a ride on the crazy train I am not willing to take just yet.   But knock yourself out and give it a try.
 
Chuck

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

Maury, Thanks,  but ....No,  not at all.  Whats the point of that?   In reality they were let into the keel by about half their thickness.   At least according to Lavery and Goodwin.  Its a detail that wont be seen at all and its a difficult task.  These are just glued right on.  They would still stand proud of the surface of the keel and stern post.
 
Goodwin states that the fish plates and horse shoe plates were about 1" thick and let into the wood by 1/2".  They were fastened with copper bolts from one side through to the other.   
 
What did they do later when hull's were plated?  There is no real source as to how it was done.  It makes sense that they would simply let them into the wood by the full thickness. But I have never found any hard and fast source about it.  They werent let in completely on the Victory and she was plated.  But I would like to add two points.  Just so folks know where my head is at with such minutia.  I get asked a lot about some of these details and this is actually one of them.
 
I have no record that Cheerful was actually plated anyway to add another complication.  I imagine at this time most ships were but I am not sure if it was reserved for larger vessels only.  I have never seen a period cutter model plated and havent read that in general they were not, saying that I would not have plated this model anyway.
 
In addition,  that is such a small detail that I am not real worried about it either way.  When I weigh the pro's and con's..even the best model builders have trouble doing this.  I have seen some attempts by the best and it still looks sloppy to me. I applaud them trying but in reality dont understand why they would even try.  I would rather bend a bit on the accuracy here if its actually the case and opt for a cleaner crisp look.  Something that was regularly done by contemporary ship modelers.  Not every detail has to be executed.  Just my thoughts as I look for another excuse not to make any more rope today.  So please excuse the longer response as I procrastinate a bit more.  Sometimes I laugh softly to myself when I see the level of detail some builders insist on trying to put on their models.  Just my opinion.
 
Having said that.  I made the mistake of adding up the number of treenails on this hull.  Its about 6500.   I drilled 6500 holes.  So although I am a bit crazy as most non-modellers tell me,  I think there are even a few others that have gone a bit further off the deep end.   I am not there yet.
 
So Maury..... long story short.  Thats a ride on the crazy train I am not willing to take just yet.   But knock yourself out and give it a try.
 
Chuck

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

Maury, Thanks,  but ....No,  not at all.  Whats the point of that?   In reality they were let into the keel by about half their thickness.   At least according to Lavery and Goodwin.  Its a detail that wont be seen at all and its a difficult task.  These are just glued right on.  They would still stand proud of the surface of the keel and stern post.
 
Goodwin states that the fish plates and horse shoe plates were about 1" thick and let into the wood by 1/2".  They were fastened with copper bolts from one side through to the other.   
 
What did they do later when hull's were plated?  There is no real source as to how it was done.  It makes sense that they would simply let them into the wood by the full thickness. But I have never found any hard and fast source about it.  They werent let in completely on the Victory and she was plated.  But I would like to add two points.  Just so folks know where my head is at with such minutia.  I get asked a lot about some of these details and this is actually one of them.
 
I have no record that Cheerful was actually plated anyway to add another complication.  I imagine at this time most ships were but I am not sure if it was reserved for larger vessels only.  I have never seen a period cutter model plated and havent read that in general they were not, saying that I would not have plated this model anyway.
 
In addition,  that is such a small detail that I am not real worried about it either way.  When I weigh the pro's and con's..even the best model builders have trouble doing this.  I have seen some attempts by the best and it still looks sloppy to me. I applaud them trying but in reality dont understand why they would even try.  I would rather bend a bit on the accuracy here if its actually the case and opt for a cleaner crisp look.  Something that was regularly done by contemporary ship modelers.  Not every detail has to be executed.  Just my thoughts as I look for another excuse not to make any more rope today.  So please excuse the longer response as I procrastinate a bit more.  Sometimes I laugh softly to myself when I see the level of detail some builders insist on trying to put on their models.  Just my opinion.
 
Having said that.  I made the mistake of adding up the number of treenails on this hull.  Its about 6500.   I drilled 6500 holes.  So although I am a bit crazy as most non-modellers tell me,  I think there are even a few others that have gone a bit further off the deep end.   I am not there yet.
 
So Maury..... long story short.  Thats a ride on the crazy train I am not willing to take just yet.   But knock yourself out and give it a try.
 
Chuck

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck
 
 

Working on the port lid hinges.
 
Same material for the straps.  The hinge part is made using a micro brass tube that is .7 mm O.D. and .5 mm I.D.  To cut these you must take care.  You just cant use a nippers because it will crush the tubing.
So as shown below,  you insert a piece of 28 gauge wire in the tube.  Then take a sharp #11 blade and just roll it over the tube and it cuts a nice crisp piece perfectly.  Be sure to bend the wire on the end and it will actually catch these little suckers.  They are cut as long as the hinge straps are wide.  Thats microscopic.
 

 
Then you use CA to glue these tube sections onto the ends of the laser cut laserboard hinge straps.  Its easiest to do this with the straps hanging over the edge of a block of wood.   You can hold the strap with your finger while just the end hangs over the block.
 

 
Dont be shy with the CA.  Use a light drop on the end to secure it.  Then add two more drops as successive coats after each dries.
 
Turn it upside down with just the tube hanging over the block and you can sand the hinge strap into the tube so it wont be seen after painting.  Holding the strap under your finger prevents the strap from bending.  Its not as strong as brass.  Once its glued to the port lid it wont matter.  It will be plenty strong as only the tiniest portion will stick out above the top edge of the port lid.  To small to bend.
 
To paint them.  place them on the wire so you can paint without having to hold them.
 

 
Then ....small "L" brackets are made from 28 gauge wire which will create the hinge pin and secure the lid into the hull.   Thats it!!!
 

 
These will be used for the stern port lids.
 

 
 
 
Chuck