Chuck

Just a quick follow up....All of the coamings and hatches and partners are now glued onto the model.   Not much to see but here are the details.
 
The mast partners went in first.  Really important was to get them down the center line so your masts arent slanted or crooked.   It is best to use a dowel or even any strip of wood near the same diameter as the masts to also check the rake of the masts to determine the position of the partners.   I dont have a picture of that but you guys mostly know this already.
 
The main mast partners needed to have the pump tubes made before I could glue it on the model.  I am only making the pump tubes below deck at this time much like Greg did on his model.  I used a 1/4 x 1/4 cedar strip and marked it out to become octagonal.  I used the 7-10-7 template provided on the plans.   You can see it in the picture below.   Then I drew lines down each side so I could begin shaving the corners.  I just use a sharp #11 blade to carefully shave the corners down to the lines.  Just before the lines actually.   Then I use a sanding stick to finish it off.   Some of you may have some machines that could do this more accurately but this works just fine.   
 

You will notice a small length of 19 gauge black wire I inserted into the top end.  This will be inserted into the holes laser cut in partners.   The pump tubes are not vertical...so when glued into the bottom of the mast partner I created the slant for these using the plans as a guide.
 

 
Then it was just a matter of gluing the main mast partners onto the model.  You can barely see these pump tubes under the partners but here is a bad photo showing them entering the well below deck.  We will make the top half of the pumps much later and the same holes on the mast partners will be used to register them so they look continuous through the deck.  So dont make the wire too long on the top of the tubes.  Make them short enough so some room remains to do the same when we add the top of the elm tree pumps later.
 

The other gratings and hatches were added down the center line permanently.
 
The last remaining issue was the capstan partners.   We need to make the capstan drum below deck.   This is easy enough.  Its just a round drum that tapers.   I started with a 3/8 x 3/8 strip of cedar.  Then I converted that into an octagon just like we did for the pump tubes.  I have provided another 7-10-7 template for this strip so you can proceed to make it an octagon. 
 
Here is a photo after I rounded it off and tapered the octagon.  I just dis this by hand but you can chock it in a hand drill or if you happen to have a lathe....have at it.  The length can be taken from the plans as well as the diameter at the bottom so it fits in the capstan step below deck.
 

 
Once completed I glued the capstan partner onto the center line of the deck so the drum sits in the step nicely.  You might also notice that I made the drum a certain length so there was still room in the hole of the capstan partners.   This will allow me to register the actual capstan above deck after we make it.  Hope that makes sense.
 

 
Thats it for now as I am off to the beach for a few days to recharge....and decompress.   I will be back sometime next week ......or maybe not....
 
 
 

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.

Thank you Jim...
 
I have completed all of the hatches, gratings and partners to be placed on deck.  You have seen how the gratings were made.  The two hatches are pretty similar.  The only difference is they have cover boards rather than gratings within in the coamings.
 
 The photo below shows the laser cut coamings assembled.  There is no need to remove the laser char from the lap joints at the corners.  In fact it probably isnt a good idea at all.  They are precision cut so you end up with a perfectly squared up coaming the correct size.  You can and should sand both sides of the sheet before removing these laser cut parts to clean the char from those sides.  Just glue them up using the same right angle jig provided earlier.   Then sand the char off the top of the completed coaming being careful to keep the round-up consistent. 
 
You can see the smaller hatch completed.  The larger one shows the three cover boards also laser cut waiting to be glued into position.  But this you will also note the ledge created on the inside of the coaming that the cover boards will sit into.  These are laser cut for you and can be glued on the port and starboard insides of the coaming.
 

This photo shows the three coverboards in the coaming.  They are pretty thick, but only so they are flush with the center of the coaming to allow for the round-up.   The round-up along the sides of the coverboards should be sanded flush to the top edge of the coamings along the P & S sides.  I know some folks like to show one or two coverboards off the coaming.  You can do this if you want to.  But then you should sand that roundup into the bottom of the coverboards as well.   But I will show them all in place like the contemporary model.
 

To finish off the hatches...round off the corners using the right angle jig like you did for the gratings.   Trim them down to the top of the deck planking.   The bolts were added using black fishing line in the same way.   The iron ring for handles were made just like those on the lower platforms.  Exactly the same.
 

Also shown in the photo above are the mast and capstan partners.   These are completely laser cut for you.  They have etched lines to show the separate sections.   All you have to do is sand them clean and round off the corners as described earlier for the capstan partners only.  Soften the top edges as well.  Add the fishing line bolts and the eye bolts on the main mast partners.  Now some of these can be glued onto the model.  They are all ready to go so you can start planking the decks.
 
BUT there are a some like the main mast partners and capstan partners that need some extra work.   I will describe that next.   For example the elm pump tubes below the main mast partners and the capstan drum as well.
 
More to follow...but here is a photo with the all of the hatches, coamings and partners simply test positioned on the model.  They are not glued into position yet.   I did however glue the smaller grating and coaming on the forecastle deck in permanently....those are all finished up.  Its getting there!!!
 

Just a quick follow up....All of the coamings and hatches and partners are now glued onto the model.   Not much to see but here are the details.
 
The mast partners went in first.  Really important was to get them down the center line so your masts arent slanted or crooked.   It is best to use a dowel or even any strip of wood near the same diameter as the masts to also check the rake of the masts to determine the position of the partners.   I dont have a picture of that but you guys mostly know this already.
 
The main mast partners needed to have the pump tubes made before I could glue it on the model.  I am only making the pump tubes below deck at this time much like Greg did on his model.  I used a 1/4 x 1/4 cedar strip and marked it out to become octagonal.  I used the 7-10-7 template provided on the plans.   You can see it in the picture below.   Then I drew lines down each side so I could begin shaving the corners.  I just use a sharp #11 blade to carefully shave the corners down to the lines.  Just before the lines actually.   Then I use a sanding stick to finish it off.   Some of you may have some machines that could do this more accurately but this works just fine.   
 

You will notice a small length of 19 gauge black wire I inserted into the top end.  This will be inserted into the holes laser cut in partners.   The pump tubes are not vertical...so when glued into the bottom of the mast partner I created the slant for these using the plans as a guide.
 

 
Then it was just a matter of gluing the main mast partners onto the model.  You can barely see these pump tubes under the partners but here is a bad photo showing them entering the well below deck.  We will make the top half of the pumps much later and the same holes on the mast partners will be used to register them so they look continuous through the deck.  So dont make the wire too long on the top of the tubes.  Make them short enough so some room remains to do the same when we add the top of the elm tree pumps later.
 

The other gratings and hatches were added down the center line permanently.
 
The last remaining issue was the capstan partners.   We need to make the capstan drum below deck.   This is easy enough.  Its just a round drum that tapers.   I started with a 3/8 x 3/8 strip of cedar.  Then I converted that into an octagon just like we did for the pump tubes.  I have provided another 7-10-7 template for this strip so you can proceed to make it an octagon. 
 
Here is a photo after I rounded it off and tapered the octagon.  I just dis this by hand but you can chock it in a hand drill or if you happen to have a lathe....have at it.  The length can be taken from the plans as well as the diameter at the bottom so it fits in the capstan step below deck.
 

 
Once completed I glued the capstan partner onto the center line of the deck so the drum sits in the step nicely.  You might also notice that I made the drum a certain length so there was still room in the hole of the capstan partners.   This will allow me to register the actual capstan above deck after we make it.  Hope that makes sense.
 

 
Thats it for now as I am off to the beach for a few days to recharge....and decompress.   I will be back sometime next week ......or maybe not....
 
 
 

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.

I am not really sure but would guess that it was one of the hatches as well.  If I was going to show that detail I would have one of the coverboards removed and the anchor cable passing through it.  My guess would be the forward cover board of the forward hatch.  But I am no expert in that area.  Honestly I would need to do a lot more digging.  

Thank you Jim...
 
I have completed all of the hatches, gratings and partners to be placed on deck.  You have seen how the gratings were made.  The two hatches are pretty similar.  The only difference is they have cover boards rather than gratings within in the coamings.
 
 The photo below shows the laser cut coamings assembled.  There is no need to remove the laser char from the lap joints at the corners.  In fact it probably isnt a good idea at all.  They are precision cut so you end up with a perfectly squared up coaming the correct size.  You can and should sand both sides of the sheet before removing these laser cut parts to clean the char from those sides.  Just glue them up using the same right angle jig provided earlier.   Then sand the char off the top of the completed coaming being careful to keep the round-up consistent. 
 
You can see the smaller hatch completed.  The larger one shows the three cover boards also laser cut waiting to be glued into position.  But this you will also note the ledge created on the inside of the coaming that the cover boards will sit into.  These are laser cut for you and can be glued on the port and starboard insides of the coaming.
 

This photo shows the three coverboards in the coaming.  They are pretty thick, but only so they are flush with the center of the coaming to allow for the round-up.   The round-up along the sides of the coverboards should be sanded flush to the top edge of the coamings along the P & S sides.  I know some folks like to show one or two coverboards off the coaming.  You can do this if you want to.  But then you should sand that roundup into the bottom of the coverboards as well.   But I will show them all in place like the contemporary model.
 

To finish off the hatches...round off the corners using the right angle jig like you did for the gratings.   Trim them down to the top of the deck planking.   The bolts were added using black fishing line in the same way.   The iron ring for handles were made just like those on the lower platforms.  Exactly the same.
 

Also shown in the photo above are the mast and capstan partners.   These are completely laser cut for you.  They have etched lines to show the separate sections.   All you have to do is sand them clean and round off the corners as described earlier for the capstan partners only.  Soften the top edges as well.  Add the fishing line bolts and the eye bolts on the main mast partners.  Now some of these can be glued onto the model.  They are all ready to go so you can start planking the decks.
 
BUT there are a some like the main mast partners and capstan partners that need some extra work.   I will describe that next.   For example the elm pump tubes below the main mast partners and the capstan drum as well.
 
More to follow...but here is a photo with the all of the hatches, coamings and partners simply test positioned on the model.  They are not glued into position yet.   I did however glue the smaller grating and coaming on the forecastle deck in permanently....those are all finished up.  Its getting there!!!
 

Just a quick follow up....All of the coamings and hatches and partners are now glued onto the model.   Not much to see but here are the details.
 
The mast partners went in first.  Really important was to get them down the center line so your masts arent slanted or crooked.   It is best to use a dowel or even any strip of wood near the same diameter as the masts to also check the rake of the masts to determine the position of the partners.   I dont have a picture of that but you guys mostly know this already.
 
The main mast partners needed to have the pump tubes made before I could glue it on the model.  I am only making the pump tubes below deck at this time much like Greg did on his model.  I used a 1/4 x 1/4 cedar strip and marked it out to become octagonal.  I used the 7-10-7 template provided on the plans.   You can see it in the picture below.   Then I drew lines down each side so I could begin shaving the corners.  I just use a sharp #11 blade to carefully shave the corners down to the lines.  Just before the lines actually.   Then I use a sanding stick to finish it off.   Some of you may have some machines that could do this more accurately but this works just fine.   
 

You will notice a small length of 19 gauge black wire I inserted into the top end.  This will be inserted into the holes laser cut in partners.   The pump tubes are not vertical...so when glued into the bottom of the mast partner I created the slant for these using the plans as a guide.
 

 
Then it was just a matter of gluing the main mast partners onto the model.  You can barely see these pump tubes under the partners but here is a bad photo showing them entering the well below deck.  We will make the top half of the pumps much later and the same holes on the mast partners will be used to register them so they look continuous through the deck.  So dont make the wire too long on the top of the tubes.  Make them short enough so some room remains to do the same when we add the top of the elm tree pumps later.
 

The other gratings and hatches were added down the center line permanently.
 
The last remaining issue was the capstan partners.   We need to make the capstan drum below deck.   This is easy enough.  Its just a round drum that tapers.   I started with a 3/8 x 3/8 strip of cedar.  Then I converted that into an octagon just like we did for the pump tubes.  I have provided another 7-10-7 template for this strip so you can proceed to make it an octagon. 
 
Here is a photo after I rounded it off and tapered the octagon.  I just dis this by hand but you can chock it in a hand drill or if you happen to have a lathe....have at it.  The length can be taken from the plans as well as the diameter at the bottom so it fits in the capstan step below deck.
 

 
Once completed I glued the capstan partner onto the center line of the deck so the drum sits in the step nicely.  You might also notice that I made the drum a certain length so there was still room in the hole of the capstan partners.   This will allow me to register the actual capstan above deck after we make it.  Hope that makes sense.
 

 
Thats it for now as I am off to the beach for a few days to recharge....and decompress.   I will be back sometime next week ......or maybe not....
 
 
 

Just a quick follow up....All of the coamings and hatches and partners are now glued onto the model.   Not much to see but here are the details.
 
The mast partners went in first.  Really important was to get them down the center line so your masts arent slanted or crooked.   It is best to use a dowel or even any strip of wood near the same diameter as the masts to also check the rake of the masts to determine the position of the partners.   I dont have a picture of that but you guys mostly know this already.
 
The main mast partners needed to have the pump tubes made before I could glue it on the model.  I am only making the pump tubes below deck at this time much like Greg did on his model.  I used a 1/4 x 1/4 cedar strip and marked it out to become octagonal.  I used the 7-10-7 template provided on the plans.   You can see it in the picture below.   Then I drew lines down each side so I could begin shaving the corners.  I just use a sharp #11 blade to carefully shave the corners down to the lines.  Just before the lines actually.   Then I use a sanding stick to finish it off.   Some of you may have some machines that could do this more accurately but this works just fine.   
 

You will notice a small length of 19 gauge black wire I inserted into the top end.  This will be inserted into the holes laser cut in partners.   The pump tubes are not vertical...so when glued into the bottom of the mast partner I created the slant for these using the plans as a guide.
 

 
Then it was just a matter of gluing the main mast partners onto the model.  You can barely see these pump tubes under the partners but here is a bad photo showing them entering the well below deck.  We will make the top half of the pumps much later and the same holes on the mast partners will be used to register them so they look continuous through the deck.  So dont make the wire too long on the top of the tubes.  Make them short enough so some room remains to do the same when we add the top of the elm tree pumps later.
 

The other gratings and hatches were added down the center line permanently.
 
The last remaining issue was the capstan partners.   We need to make the capstan drum below deck.   This is easy enough.  Its just a round drum that tapers.   I started with a 3/8 x 3/8 strip of cedar.  Then I converted that into an octagon just like we did for the pump tubes.  I have provided another 7-10-7 template for this strip so you can proceed to make it an octagon. 
 
Here is a photo after I rounded it off and tapered the octagon.  I just dis this by hand but you can chock it in a hand drill or if you happen to have a lathe....have at it.  The length can be taken from the plans as well as the diameter at the bottom so it fits in the capstan step below deck.
 

 
Once completed I glued the capstan partner onto the center line of the deck so the drum sits in the step nicely.  You might also notice that I made the drum a certain length so there was still room in the hole of the capstan partners.   This will allow me to register the actual capstan above deck after we make it.  Hope that makes sense.
 

 
Thats it for now as I am off to the beach for a few days to recharge....and decompress.   I will be back sometime next week ......or maybe not....
 
 
 

Just a quick follow up....All of the coamings and hatches and partners are now glued onto the model.   Not much to see but here are the details.
 
The mast partners went in first.  Really important was to get them down the center line so your masts arent slanted or crooked.   It is best to use a dowel or even any strip of wood near the same diameter as the masts to also check the rake of the masts to determine the position of the partners.   I dont have a picture of that but you guys mostly know this already.
 
The main mast partners needed to have the pump tubes made before I could glue it on the model.  I am only making the pump tubes below deck at this time much like Greg did on his model.  I used a 1/4 x 1/4 cedar strip and marked it out to become octagonal.  I used the 7-10-7 template provided on the plans.   You can see it in the picture below.   Then I drew lines down each side so I could begin shaving the corners.  I just use a sharp #11 blade to carefully shave the corners down to the lines.  Just before the lines actually.   Then I use a sanding stick to finish it off.   Some of you may have some machines that could do this more accurately but this works just fine.   
 

You will notice a small length of 19 gauge black wire I inserted into the top end.  This will be inserted into the holes laser cut in partners.   The pump tubes are not vertical...so when glued into the bottom of the mast partner I created the slant for these using the plans as a guide.
 

 
Then it was just a matter of gluing the main mast partners onto the model.  You can barely see these pump tubes under the partners but here is a bad photo showing them entering the well below deck.  We will make the top half of the pumps much later and the same holes on the mast partners will be used to register them so they look continuous through the deck.  So dont make the wire too long on the top of the tubes.  Make them short enough so some room remains to do the same when we add the top of the elm tree pumps later.
 

The other gratings and hatches were added down the center line permanently.
 
The last remaining issue was the capstan partners.   We need to make the capstan drum below deck.   This is easy enough.  Its just a round drum that tapers.   I started with a 3/8 x 3/8 strip of cedar.  Then I converted that into an octagon just like we did for the pump tubes.  I have provided another 7-10-7 template for this strip so you can proceed to make it an octagon. 
 
Here is a photo after I rounded it off and tapered the octagon.  I just dis this by hand but you can chock it in a hand drill or if you happen to have a lathe....have at it.  The length can be taken from the plans as well as the diameter at the bottom so it fits in the capstan step below deck.
 

 
Once completed I glued the capstan partner onto the center line of the deck so the drum sits in the step nicely.  You might also notice that I made the drum a certain length so there was still room in the hole of the capstan partners.   This will allow me to register the actual capstan above deck after we make it.  Hope that makes sense.
 

 
Thats it for now as I am off to the beach for a few days to recharge....and decompress.   I will be back sometime next week ......or maybe not....
 
 
 

Thank you everyone for the likes, much appreciated and it keeps me motivated!
 
Here’s the completed keel, being on the long side, it’s hard to get decent pictures. I’ve also started on the forward apron, the wedges are glued together and ready to start fitting them. 
 
 Best Regards …. Rick

Just a quick follow up....All of the coamings and hatches and partners are now glued onto the model.   Not much to see but here are the details.
 
The mast partners went in first.  Really important was to get them down the center line so your masts arent slanted or crooked.   It is best to use a dowel or even any strip of wood near the same diameter as the masts to also check the rake of the masts to determine the position of the partners.   I dont have a picture of that but you guys mostly know this already.
 
The main mast partners needed to have the pump tubes made before I could glue it on the model.  I am only making the pump tubes below deck at this time much like Greg did on his model.  I used a 1/4 x 1/4 cedar strip and marked it out to become octagonal.  I used the 7-10-7 template provided on the plans.   You can see it in the picture below.   Then I drew lines down each side so I could begin shaving the corners.  I just use a sharp #11 blade to carefully shave the corners down to the lines.  Just before the lines actually.   Then I use a sanding stick to finish it off.   Some of you may have some machines that could do this more accurately but this works just fine.   
 

You will notice a small length of 19 gauge black wire I inserted into the top end.  This will be inserted into the holes laser cut in partners.   The pump tubes are not vertical...so when glued into the bottom of the mast partner I created the slant for these using the plans as a guide.
 

 
Then it was just a matter of gluing the main mast partners onto the model.  You can barely see these pump tubes under the partners but here is a bad photo showing them entering the well below deck.  We will make the top half of the pumps much later and the same holes on the mast partners will be used to register them so they look continuous through the deck.  So dont make the wire too long on the top of the tubes.  Make them short enough so some room remains to do the same when we add the top of the elm tree pumps later.
 

The other gratings and hatches were added down the center line permanently.
 
The last remaining issue was the capstan partners.   We need to make the capstan drum below deck.   This is easy enough.  Its just a round drum that tapers.   I started with a 3/8 x 3/8 strip of cedar.  Then I converted that into an octagon just like we did for the pump tubes.  I have provided another 7-10-7 template for this strip so you can proceed to make it an octagon. 
 
Here is a photo after I rounded it off and tapered the octagon.  I just dis this by hand but you can chock it in a hand drill or if you happen to have a lathe....have at it.  The length can be taken from the plans as well as the diameter at the bottom so it fits in the capstan step below deck.
 

 
Once completed I glued the capstan partner onto the center line of the deck so the drum sits in the step nicely.  You might also notice that I made the drum a certain length so there was still room in the hole of the capstan partners.   This will allow me to register the actual capstan above deck after we make it.  Hope that makes sense.
 

 
Thats it for now as I am off to the beach for a few days to recharge....and decompress.   I will be back sometime next week ......or maybe not....
 
 
 

Just a quick follow up....All of the coamings and hatches and partners are now glued onto the model.   Not much to see but here are the details.
 
The mast partners went in first.  Really important was to get them down the center line so your masts arent slanted or crooked.   It is best to use a dowel or even any strip of wood near the same diameter as the masts to also check the rake of the masts to determine the position of the partners.   I dont have a picture of that but you guys mostly know this already.
 
The main mast partners needed to have the pump tubes made before I could glue it on the model.  I am only making the pump tubes below deck at this time much like Greg did on his model.  I used a 1/4 x 1/4 cedar strip and marked it out to become octagonal.  I used the 7-10-7 template provided on the plans.   You can see it in the picture below.   Then I drew lines down each side so I could begin shaving the corners.  I just use a sharp #11 blade to carefully shave the corners down to the lines.  Just before the lines actually.   Then I use a sanding stick to finish it off.   Some of you may have some machines that could do this more accurately but this works just fine.   
 

You will notice a small length of 19 gauge black wire I inserted into the top end.  This will be inserted into the holes laser cut in partners.   The pump tubes are not vertical...so when glued into the bottom of the mast partner I created the slant for these using the plans as a guide.
 

 
Then it was just a matter of gluing the main mast partners onto the model.  You can barely see these pump tubes under the partners but here is a bad photo showing them entering the well below deck.  We will make the top half of the pumps much later and the same holes on the mast partners will be used to register them so they look continuous through the deck.  So dont make the wire too long on the top of the tubes.  Make them short enough so some room remains to do the same when we add the top of the elm tree pumps later.
 

The other gratings and hatches were added down the center line permanently.
 
The last remaining issue was the capstan partners.   We need to make the capstan drum below deck.   This is easy enough.  Its just a round drum that tapers.   I started with a 3/8 x 3/8 strip of cedar.  Then I converted that into an octagon just like we did for the pump tubes.  I have provided another 7-10-7 template for this strip so you can proceed to make it an octagon. 
 
Here is a photo after I rounded it off and tapered the octagon.  I just dis this by hand but you can chock it in a hand drill or if you happen to have a lathe....have at it.  The length can be taken from the plans as well as the diameter at the bottom so it fits in the capstan step below deck.
 

 
Once completed I glued the capstan partner onto the center line of the deck so the drum sits in the step nicely.  You might also notice that I made the drum a certain length so there was still room in the hole of the capstan partners.   This will allow me to register the actual capstan above deck after we make it.  Hope that makes sense.
 

 
Thats it for now as I am off to the beach for a few days to recharge....and decompress.   I will be back sometime next week ......or maybe not....
 
 
 

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.

Thank you Jim...
 
I have completed all of the hatches, gratings and partners to be placed on deck.  You have seen how the gratings were made.  The two hatches are pretty similar.  The only difference is they have cover boards rather than gratings within in the coamings.
 
 The photo below shows the laser cut coamings assembled.  There is no need to remove the laser char from the lap joints at the corners.  In fact it probably isnt a good idea at all.  They are precision cut so you end up with a perfectly squared up coaming the correct size.  You can and should sand both sides of the sheet before removing these laser cut parts to clean the char from those sides.  Just glue them up using the same right angle jig provided earlier.   Then sand the char off the top of the completed coaming being careful to keep the round-up consistent. 
 
You can see the smaller hatch completed.  The larger one shows the three cover boards also laser cut waiting to be glued into position.  But this you will also note the ledge created on the inside of the coaming that the cover boards will sit into.  These are laser cut for you and can be glued on the port and starboard insides of the coaming.
 

This photo shows the three coverboards in the coaming.  They are pretty thick, but only so they are flush with the center of the coaming to allow for the round-up.   The round-up along the sides of the coverboards should be sanded flush to the top edge of the coamings along the P & S sides.  I know some folks like to show one or two coverboards off the coaming.  You can do this if you want to.  But then you should sand that roundup into the bottom of the coverboards as well.   But I will show them all in place like the contemporary model.
 

To finish off the hatches...round off the corners using the right angle jig like you did for the gratings.   Trim them down to the top of the deck planking.   The bolts were added using black fishing line in the same way.   The iron ring for handles were made just like those on the lower platforms.  Exactly the same.
 

Also shown in the photo above are the mast and capstan partners.   These are completely laser cut for you.  They have etched lines to show the separate sections.   All you have to do is sand them clean and round off the corners as described earlier for the capstan partners only.  Soften the top edges as well.  Add the fishing line bolts and the eye bolts on the main mast partners.  Now some of these can be glued onto the model.  They are all ready to go so you can start planking the decks.
 
BUT there are a some like the main mast partners and capstan partners that need some extra work.   I will describe that next.   For example the elm pump tubes below the main mast partners and the capstan drum as well.
 
More to follow...but here is a photo with the all of the hatches, coamings and partners simply test positioned on the model.  They are not glued into position yet.   I did however glue the smaller grating and coaming on the forecastle deck in permanently....those are all finished up.  Its getting there!!!
 

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.

I am not really sure but would guess that it was one of the hatches as well.  If I was going to show that detail I would have one of the coverboards removed and the anchor cable passing through it.  My guess would be the forward cover board of the forward hatch.  But I am no expert in that area.  Honestly I would need to do a lot more digging.  

Frame Preparation
 
The next step is removing of the char on the frame parts. The layer of char on those parts is quite thick and cleaning them up requires a fair bit of work.  The photo below shows the tools and equipment I used for this task. Char from the hull (concave) side of the frame can be removed using sand paper.  First using standard woodworking 400 grit sand paper and then finishing with waterproof automotive 400-600 abrasive paper.  I find the later works very well. Since it is black, every sanding stroke is clearly seen so it is easy to move your part around to clean areas at every stroke (sanding over a dirty section of the sand paper just imbed the char within the wood fibers).  Once the sand paper sheet is saturated with char, it can easily be cleaned by soaking in water, dried and reused.  For the  inside of the frames (convex regions) I first used Lee Valley's mini scrappers. Most of the char can be remove this way.  A clean surface is achieved with further sanding with sanding sticks of diamond needle files. I use a crepe block to frequently clean the sticks and files from accumulated char.  Otherwise the char removed is simply moved around.  With the same idea in mind, it is a good idea to keep your working area clean by frequent wiping/vacuuming.  All this is done wearing a N95 mask (a must) and optional nitrile gloves. 

Frame preparation is a slow process.  It took me about three weeks to complete the square frames.  By the end, I could complete one frame in about one hour.  

Once the char removed, I also sanded the frame sides to remove any residual char. An example of a completed frame (10f) is shown here.   Note the misplaced notch in one of the parts (lower right hand corner) for this particular frame.  This is the only part that shows such anomaly.  Hard to understand how this could happen in the production process. If others see the same it could indicate a mistake in the drawing file used with the laser cutter. 
 
The next step is the frame assembly. At this point I am wondering whether or not WOP should be applied to the sides prior to assembly?  It is not clear to me how the frame sides can be finished once assembled (how to deal with the various steps when scrubbing with a steel wool) or installed on the keel (limited access).  I welcome suggestions. I am also trying to devise a method to keep joints as tight as possible and minimize skewedness of assembled frames.  The photo below shows all the frame parts s in individual ziplock bags ready for assembly. 
 

 
 

Here’s this morning’s efforts. I added the bottom of the keel, but first had to make the angle cut. To make the cut more accurate, I drew a line on the plan extending the required angle. Then placed the wood over the line.  Next, using your favorite cutting utensil score the wood using the lines on each side as a guide. After that, use a machinist square to draw a line across the wood. Now you have a guide for a straight cut. I used a new razor blade to make the cut and only needed a quick touch with sandpaper to make a perfect cut. Next, I used that cut to set the angle on my Byrnes disk sander for the mating part. All parts lined up perfectly for gluing in place.
 
Best Regards …. Rick

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.

Thank you Jim...
 
I have completed all of the hatches, gratings and partners to be placed on deck.  You have seen how the gratings were made.  The two hatches are pretty similar.  The only difference is they have cover boards rather than gratings within in the coamings.
 
 The photo below shows the laser cut coamings assembled.  There is no need to remove the laser char from the lap joints at the corners.  In fact it probably isnt a good idea at all.  They are precision cut so you end up with a perfectly squared up coaming the correct size.  You can and should sand both sides of the sheet before removing these laser cut parts to clean the char from those sides.  Just glue them up using the same right angle jig provided earlier.   Then sand the char off the top of the completed coaming being careful to keep the round-up consistent. 
 
You can see the smaller hatch completed.  The larger one shows the three cover boards also laser cut waiting to be glued into position.  But this you will also note the ledge created on the inside of the coaming that the cover boards will sit into.  These are laser cut for you and can be glued on the port and starboard insides of the coaming.
 

This photo shows the three coverboards in the coaming.  They are pretty thick, but only so they are flush with the center of the coaming to allow for the round-up.   The round-up along the sides of the coverboards should be sanded flush to the top edge of the coamings along the P & S sides.  I know some folks like to show one or two coverboards off the coaming.  You can do this if you want to.  But then you should sand that roundup into the bottom of the coverboards as well.   But I will show them all in place like the contemporary model.
 

To finish off the hatches...round off the corners using the right angle jig like you did for the gratings.   Trim them down to the top of the deck planking.   The bolts were added using black fishing line in the same way.   The iron ring for handles were made just like those on the lower platforms.  Exactly the same.
 

Also shown in the photo above are the mast and capstan partners.   These are completely laser cut for you.  They have etched lines to show the separate sections.   All you have to do is sand them clean and round off the corners as described earlier for the capstan partners only.  Soften the top edges as well.  Add the fishing line bolts and the eye bolts on the main mast partners.  Now some of these can be glued onto the model.  They are all ready to go so you can start planking the decks.
 
BUT there are a some like the main mast partners and capstan partners that need some extra work.   I will describe that next.   For example the elm pump tubes below the main mast partners and the capstan drum as well.
 
More to follow...but here is a photo with the all of the hatches, coamings and partners simply test positioned on the model.  They are not glued into position yet.   I did however glue the smaller grating and coaming on the forecastle deck in permanently....those are all finished up.  Its getting there!!!
 

Thank you Jim...
 
I have completed all of the hatches, gratings and partners to be placed on deck.  You have seen how the gratings were made.  The two hatches are pretty similar.  The only difference is they have cover boards rather than gratings within in the coamings.
 
 The photo below shows the laser cut coamings assembled.  There is no need to remove the laser char from the lap joints at the corners.  In fact it probably isnt a good idea at all.  They are precision cut so you end up with a perfectly squared up coaming the correct size.  You can and should sand both sides of the sheet before removing these laser cut parts to clean the char from those sides.  Just glue them up using the same right angle jig provided earlier.   Then sand the char off the top of the completed coaming being careful to keep the round-up consistent. 
 
You can see the smaller hatch completed.  The larger one shows the three cover boards also laser cut waiting to be glued into position.  But this you will also note the ledge created on the inside of the coaming that the cover boards will sit into.  These are laser cut for you and can be glued on the port and starboard insides of the coaming.
 

This photo shows the three coverboards in the coaming.  They are pretty thick, but only so they are flush with the center of the coaming to allow for the round-up.   The round-up along the sides of the coverboards should be sanded flush to the top edge of the coamings along the P & S sides.  I know some folks like to show one or two coverboards off the coaming.  You can do this if you want to.  But then you should sand that roundup into the bottom of the coverboards as well.   But I will show them all in place like the contemporary model.
 

To finish off the hatches...round off the corners using the right angle jig like you did for the gratings.   Trim them down to the top of the deck planking.   The bolts were added using black fishing line in the same way.   The iron ring for handles were made just like those on the lower platforms.  Exactly the same.
 

Also shown in the photo above are the mast and capstan partners.   These are completely laser cut for you.  They have etched lines to show the separate sections.   All you have to do is sand them clean and round off the corners as described earlier for the capstan partners only.  Soften the top edges as well.  Add the fishing line bolts and the eye bolts on the main mast partners.  Now some of these can be glued onto the model.  They are all ready to go so you can start planking the decks.
 
BUT there are a some like the main mast partners and capstan partners that need some extra work.   I will describe that next.   For example the elm pump tubes below the main mast partners and the capstan drum as well.
 
More to follow...but here is a photo with the all of the hatches, coamings and partners simply test positioned on the model.  They are not glued into position yet.   I did however glue the smaller grating and coaming on the forecastle deck in permanently....those are all finished up.  Its getting there!!!
 

the rings are made in the usual manner.  Wrapped around a 47 drill bit and parted with a razor saw. The bent wire is much lighter and thinner gauge.  In my case here…24 gauge for the split rings and 28 gauge for the codder pin bent and inserted into the deck.