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jml1083

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  1. Like
    jml1083 got a reaction from robin b in Echo by jml1083 - 1:48 - Cross-Section   
    Tomorrow the Ship Model Society of NJ will have their monthly Echo Cross Section group build meeting. With the holidays and repeated snow storms, which means more time outdoors and less time in the shop, progress has been slow on all fronts.
     
    One of the things people seem to be struggling with is what dimension wood is used for each frame component. To simplify matters for everyone I've created this matrix. Greg or David can chime in if anything is incorrect.
     
     

     
    Notice that the column for 3rd futtocks is hidden. This is because although there is a dimension given (8.25") on all the frame drawings none of the components are listed as being a 3rd Futtock. Several members have told me they will run short on 8.25" wood but I don't see how that is possible since none is used, correct?
     
    I'll check back in the morning before the meeting and update the matrix if need be and then print out copies for everyone to take back to their shops. Thanks for any insights.
  2. Like
    jml1083 got a reaction from CaptainSteve in USS Constitution by Modeler12 - FINISHED - Model Shipways   
    Hi Jay,
     
    Fabulous work as always!
     
    I can't begin to count the number of things I've learned from your log. Thanks for such detailed posts.
  3. Like
    jml1083 got a reaction from Modeler12 in USS Constitution by Modeler12 - FINISHED - Model Shipways   
    Hi Jay,
     
    Fabulous work as always!
     
    I can't begin to count the number of things I've learned from your log. Thanks for such detailed posts.
  4. Like
    jml1083 got a reaction from GLakie in USS Constitution by Modeler12 - FINISHED - Model Shipways   
    Hi Jay,
     
    Fabulous work as always!
     
    I can't begin to count the number of things I've learned from your log. Thanks for such detailed posts.
  5. Like
    jml1083 reacted to Modeler12 in USS Constitution by Modeler12 - FINISHED - Model Shipways   
    Here is how I made the netting. Mr. Hunt's idea is great, but he did not explain in detail how he made it except to say he used masking tape on top of the netting material.
    The pictures below are just for my records. I took the black mesh (from a fabric store), smoothed it and held it with pieces of tape on top of an old piece of matting board. Then I stretched strips of masking tape on top of this, keeping the edge as straight as I could. The second piece of tape was next and spaced just under 1/4 inch apart. To stiffen the edge I went ahead applied the black paint.
     
    Using a very sharp blade in my knife and a steel ruler, I cut through the tape and netting such that there were very narrow strips of tape left on the netting. Then the back side was painted also.
     
    The result is a strip that is very fragile and feels like a wet noodle. The black paint helped, but not very much.
    Now comes the tricky part. Installing this inside the stanchions, one on each side of those little guys.
  6. Like
    jml1083 reacted to Jim Lad in HMS Atalanta 1775 by tlevine - FINISHED - 1:48 scale - from TFFM plans   
    Crikey!  That's some setup for your models, Toni!
     
    John
  7. Like
    jml1083 reacted to tlevine in HMS Atalanta 1775 by tlevine - FINISHED - 1:48 scale - from TFFM plans   
    Michael, this one is for you!  Isn't there a beer commercial with a very similar jingle?  These are my display cases.  They are made of mahogany left over from construction of the house.  There is a can light in each bay (I think you Canadians call them pot lights).  The glass floor of the upper tier allows light into the lower tier.  
     

     
    Some of the occupants of my dockyard are Mantua's Peregrine Galley (the first POB ship I built), Mamoli's Roter Lowe, Amati's Prince (abandoned because of terrible plans), Sergal's Cutty Sark, Model Shipways' Fair American, the Lumberyard's Oneida and Mantua's Victory.
     

     

     

     

     

     

     

     
    Then there is my triplet of small ships, Scientific's Cutty (we're not even saying what decade that was built), Admiralty Model's cutter and Chuck's longboat.
     

     
    Finally, there is a small display for my other hobby.  Those eggs take up a lot less room than a ship!
     

     
    There is a running theme with these ships.  I discovered that I truly dislike rigging.  I keep telling myself that I will finish the rigging on the Cutty and Victory, especially the Victory, but so far it hasn't happened.  That is why I have converted to hull-only models.  Sorry about the photographer in one of the pics, those mirrors make photographs difficult.
     
     
  8. Like
    jml1083 reacted to Maury S in Echo by Maury S - FINISHED - Cross-Section   
    Thanks for all the "likes".  Work on the brake pump and handle continues.  The only measurement given is the handle.  Everything else interpreted from the drawings.  The handle is 3' 6" long, 3" at it's widest part and 1 1/2" thick (.03125") .  I under-sized it to .03" thick so it would not bind (see next sentence).  The bracket for the handle is three sandwiched .03125: pieces, roughly shaped, glued together and then finish-sanded.  The center piece is cut short, resulting in a slot for the handle.  The out-flow tube is brass, yet to be darkened.  The plunger rod is yet to be installed.  Each little section is a project into itself. 
     
    The axle and handle for the chain pump is going to be a challenge.  Keeping everything along the axis with several 90 degree bends means soldering pieces, not just bending.  As I read the plans, it runs above the edge of the hatch.  That must mean it was removed when not in use so it would not interfere with moving material in and out through the hatch.  Any thoughts?
    Maury


  9. Like
    jml1083 reacted to dvm27 in Echo by jml1083 - 1:48 - Cross-Section   
    Your chart is correct, Jim. Very useful. The framing plan below should correlate well. Just change the 8 1/4" toptimbers to 8". Pay special attention when shifting timbers. It's easy to shift them the wrong direction. Accurately dimensioned spacers and a dead flat surface (like glass) make this step a lot easier.
     
     
     
     
    Sided frame dimensions.pdf
  10. Like
    jml1083 reacted to Maury S in Echo by Maury S - FINISHED - Cross-Section   
    Greg and David should have the next installment in a few days.  Then back to my main project (Echo Section).  Looking forward.  So much to learn and this is a great way to do it.
    Maury
  11. Like
    jml1083 reacted to Dan Vadas in How To : Add an Index to your Build Log and Creating Links   
    Several members have added Indexes to "Points of Interest" to their Build Logs. This helps both themselves and others to quickly find the page or post to certain items during the course of construction - e.g. selecting "Capstan" will take you directly to the first post dealing with it's construction.
     
    Here's how you do it :
     
    The Index is merely a collection of Links. For those of you familiar with the method of creating a Link you can skip this next bit.
     
    How to create a Link :
     
    Find the Post you want to create a Link to, preferably by opening MSW in a separate Window. RIGHT Click on the Post Number :
     

     
    This will bring up a Menu. Click on "Copy Link Location" :
     

     
    Click on the "Edit" button in the post you want to create a Link :
     

     
    Select the word (or words) that you want to turn into a Link by dragging your mouse across it while holding down the left button or using Shift + Arrow on the keyboard :
     

     
    Click on the "Add Link" Button in the menu bar :
     

     
    This brings up a small Menu. RIGHT Click in the "URL" bar. Make sure the cursor is inside the bar. Click "Paste" in the menu :
     

     
    The Link is now attached to your selected word/s.
     
    Example of an Index
     
    It's helpful to place the Index in the first post of your Build Log, but if you can't do that for whatever reason you could create a Link to the Index page in the first post of the Log.
     
    You can Format the text in the usual way (font, size color etc)
     

  12. Like
    jml1083 reacted to gjdale in scroll saw blades   
    Flying Dutchman brand are also very good.
  13. Like
    jml1083 reacted to tlevine in HMS Atalanta 1775 by tlevine - FINISHED - 1:48 scale - from TFFM plans   
    I took everyone's warnings to heart regarding the frieze and was determined to stretch some paper.  I am not at home this week and therefore have no access any tools to attempt a frame like Michael demonstrated.  I had been using masking tape to hold the paper and decided to try gummed packing tape, as recommended in TFFM.  The local Staples does not carry it.  Something about "Nobody has used that for years".  I tried a series of clamps instead of tape but did not get equal pull across the edge of the paper.  So, with nothing to lose but time and patience, I decided to make the friezes from the paper painted with enamel.
     
    In examining the draughts and a photo of a contemporary model of Atalanta, it appears the shear plank is much narrower than that called for in TFFM. The lower row of friezes buts up against the inferior edge of the shear plank. Consequently, the lower frieze is positioned too low and does not extend across the top of the gun port openings.  This left me with four options:  1) remove the shear plank and all the planking down to the lower edge of the gun port, resizing the width of four rows of planking, 2) redraw the lower frieze so that it is 2 mm narrower, approximating the width of the upper row of the frieze, 3) keep the dimensions of the lower the frieze and install it below the too-thick shear plank or 4) skip the frieze.  Well, number 1 was not going to happen and I really wanted that splash of color the frieze would provide.  I felt that narrowing the lower frieze would make the decoration seem out of balance.  That left me with option 3, installing the frieze below the shear plank, knowing it extends too low on the hull.  After carefully examining the draughts, I did not see any problem in proceeding with this last option.
     
    After a little experimentation, the technique that worked the best for me was to cut the piece of frieze a little long to overlap the gun port openings.  Next, apply a thin layer of undiluted yellow glue to the back of the frieze.  Grasp the end of the frieze with a watchmaker's forceps and position the end at the edge of the gunport.  Slowly place the rest of the frieze in position.  Moisten the surface to remove any excess glue.  Finally, gently burnish it in place with a piece of planking.  This has to be done quickly because the glue is set within a minute.  Once completely dry, the edges of the gun port are cleaned up with an 11 blade. The slivers of blue above the gun ports were added separately.
     

     

     

     

     

     
     
     
     
     
     
  14. Like
    jml1083 reacted to JPett in Where can I get TINY letters for my ship?   
    Ahoy Brenticus
     
    I thought I would post a pic to help you out  
     
    if you use quality transfers, follow the instructions, you will find that they are very easy to use , provide a scale "raised" appearance and look great. You can also clear coat them too as they are pretty resilient and "yes" they come in gold. 
     
    These letters are only 5/64" high and 11 letters looks to be 34/32" across 
     
    This took me about a half an hour and was my first take. I might just be done
     
    Well after I hit them with a few coats of some WOP and shave off a 16" on the right. 

  15. Like
    jml1083 reacted to JPett in Where can I get TINY letters for my ship?   
    Ahoy Brenticus  
     
    I like the Dry Transfer Decals for lettering on my models. 
     
    http://woodlandscenics.woodlandscenics.com/show/category/DecalsGraphics
  16. Like
    jml1083 reacted to Maury S in Young America 1853 by EdT - FINISHED - extreme clipper   
    A second model:  no wonder it's taking so long  .  I see you're using lots of bulkheads. 
    Lots of processes.  I really like that about your books.
    Maury
  17. Like
    jml1083 reacted to SawdustDave in Young America 1853 by EdT - FINISHED - extreme clipper   
    Friends who visit my shop and see my little fleet for the first time often go slightly overboard with their "emoticons".... I'm speaking of folks seeing something like a fully rigged Vic for the first time....not real hard to impress....right?
    My point in telling this is.... They do not realize that my modeling skills would hardly be above average among my modeling friends.
    So, in order to put things into perspective, I sit them down and take them on a tour of a few of my favorite builds....and I usually save EdT for last....Leaves them speechless.
  18. Like
    jml1083 got a reaction from cristikc in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
  19. Like
    jml1083 got a reaction from alangr4 in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
  20. Like
    jml1083 got a reaction from tlevine in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
  21. Like
    jml1083 got a reaction from tadheus in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
  22. Like
    jml1083 got a reaction from Trussben in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
  23. Like
    jml1083 got a reaction from Jason in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
  24. Like
    jml1083 got a reaction from Ryland Craze in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
  25. Like
    jml1083 got a reaction from dvm27 in Echo by jml1083 - 1:48 - Cross-Section   
    Jig for drilling treenail holes
     
    At the last SMS-NJ Echo Cross Section workshop the topic of treenails came up. Specifically, how to drill the holes without breaking the drill bits. I use solid carbide drill bits from Drill Bits Unlimited. Carbide bits are very sharp but they are also extremely brittle and the slightest sideways pressure will snap them. I always use a drill press with these bits.
     
    A number of people asked how I manage to drill out frames in a drill press without something getting in the way. My answer is that I built a little jig that my drill press sits on that has an arm sticking out beyond the edge of the workbench and that's what holds my frames when I am drilling. This first photo is of the jig itself. The back section is the exact same size as the footprint of my MicroMark drill press.
     

     
    The next photo shows my drill press sitting on the jig. With the MircoMark drill press I can rotate the head 360 degrees and in this case it is rotated 180 degrees. For safety sake I use two heavy steel alignment squares as counterweights on the drill press platform. The things circled in red are bits of wood that are shaped in such a way that they make alignment easier. In my shop I always paint little things like this red so at the end of the day they don't get swept into the trash. In this photo I have a piece clamped to the arm. This piece is a half round piece of dowel. It's used so that curved pieces can sit on it and touch nothing else.
     

     
    In the next photo I have a piece of wood that is the exact width of the keel. I clamp this to the arm when I am drilling the holes through cross chocks and 1st futtocks.
     

     
    Here is a floor sitting on the keel sized piece ready for drilling.
     

     
    The next photo shows how I drill through the futtocks and chocks. I brace the back with a block of wood, position the piece to be drilled, and then slide another small piece of wood up against the piece to be drilled. With everything clamped in place the assembly is rock steady and I don't need to worry that it will rock while being drilled and snap the drill bit.
     

     
    I find one of the easiest things to do that adds to accuracy is having good lighting. This next photo shows my light setup. I use small but very bright LED lights that attach to my tools using strong rare earth magnets. They have a goose neck so I can reposition the light as needed. Here is the link to the light on Lee Valley's website.
     

     
    The last photo shows another view of a frame ready to be drilled. You can see how the arm extends beyond the base of the drill press and how the frame is positioned on the arm and is held in alignment by 2 pieces of wood clamped to the arm. You can also see how well lit the field is and you can also see my heavy counterweights. It is important to make sure you have adequate weight on the back of the drill press to make sure when you pull the handle down you don't pull the entire drill press into your lap.
     

     
    I have two frames complete (Deadflat 0 and 1) and I hope to get two more done this weekend. Time will tell. In the meantime I hope this explanation of how I drill holes for treenails will be helpful.
     
     
     
     
     
     
     
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