mikiek

Anyone able to provide links to posts that have described the build filler block process? I have seen more than a few and there appears to be no consensus on how it should go.

Man I am really struggling with trying the filler blocks. The kit offers a few minor "supports" - one at the bow and two in the deadwood at the stern. I'm still trying to visualize what these pieces might offer. The instructions are very vague. A few lines of how to install them but no details as to why. Obviously, if I go the filler block route, these pieces go in the trash. But honestly, I am disappointed in what I have found on MSW regarding making/shaping filler blocks. Some posts claim making a single block out of a big chunk of wood, others say use scrap and glue together some sort of a block, others are even saying to scavenge home construction sites to retrieve the butt ends of 2x4s (pine) and use that to make fillers. Anybody reading this have any ideas, suggestions or links that help with how to make fillers?

Finishing off the quarterdeck, I stained (Minwax Natural) and finished it with some matte varnish. I have also continued to paint the Britannia ornaments, some done, some in a continuous cycle - paint black, paint gold, paint black........ I'm cycling thru the top few pieces - obviously black will be the next application. I did come across a set of brushes I didn't even remember I had. Great for detailing.

Hey - quarterdeck is now planked. Nothing too odd to report from that exercise. I went with a 4 plank pattern (same as foredeck) but I shortened the plank length from 120mm to 80mm. Why? Because I could 😀 I really like the result of my new faux caulking (see previous post). It shows what needs to be seen, but in a much more subdued way. At this scale (1:60) I'm not planning on trying to mark treenails. Too busy and distracting. I have to say the kit sticks for the deck planking got worse towards the end. Maybe I just got lucky at first. The milling was really bad. The sticks are supposed to be 1mm 3mm. Measuring the same stick would show 4-5 different dimensions from one end to the other. This forced me to do a lot of edge sanding after a strake was laid so the next strake would lay clean with the previous. Also the long edges of the sticks were poorly manicured. No point in complaining anymore, pretty typical of kit wood. I think the next steps are to get the hull ready for planking. The instructions show some minor wood inserts at the bow and stern. I'm not real sure what they may accomplish. I have been considering picking up some balsa blocks to fill the bow and stern frames. Never had to do that before and I'm not sure it is really necessary for this build, but since this is my "learning build" I thought it would be a good time to try that out. Onwards.......

I started planking the quarterdeck last nite. Given that this is a relearning/learning build I decided to experiment with the plank caulking simulation. I used to use a chisel tip Sharpie and outline all four edges of a plank. The long edges of the stick didn't look too bad but the short edges tend to absorb the ink and did not get a clean look. This is especially true of softer wood (read kit wood). I started the planking on this build same as always, but towards the end of decking the foredeck I started only outlining one long edge and one short edge. This looked better but some of the short edges still absorbed some ink. Before starting the quarterdeck, I fooled around with some different combinations of markings. I know a lot of people use pencil lead for darkening so I gave that a try. I didn't care for it on the long edge but it looked pretty good on the short edges. So my new plan for decking and planking is pencil lead on the short edges and Sharpie on one long edge. I'll probably finish out this build like that. See what you think. Top image is the Sharpie on all four sides. Bottom image is my new technique. If you look closely at the top image you can see some of the short edges that have absorbed ink. Just a note - On my very first build I was doing the four sided Sharpie thing and didn't have the bleeding problem. The difference is I subbed out all the kit planking materials with boxwood which is a much harder wood. C'ya next week....

😁

Evening! - Here's a summary of several days work. Gluing the quarterdeck subdeck to the first frame worked out pretty well and the result looks OK. There was a decision as to whether to glue in succession the second frame then the third or the third and then second. I did several dry runs each way and then took a look at how the unglued frame would be affected. Given the fact that the keel was not straight and that whichever way I went there was going to be some forcing the frames into the deck notches I decide to do them in order. The second frame actually went down pretty easy. What I did notice is that there is a pretty big gap between the end of the deck and the transom. I assume planking will cover that. This pic also shows the uneveness of the frames/keel. The starboard notch not quite making it onto the frame without some force. Time goes by. The second frame glued pretty well but I noticed a couple of things. There's a support on the transom that the deck is supposed to rest on. As you can see there is no contact between the two. Even when I force it down there is not much contact area. This support needs to be faired just like the frames. No mention of this in the instructions. Last frame glued. Final result. This is the camber in the frames I was fighting. It doesn't look like all that much but it did cause some grief. To be sure all the dry runs made this step go a lot smoother. Not just seeing what happens to the frame you are working with, but what happens to the other frames. One other note. Because I was not not totally sure how the frames were going to fit in the deck notches, I cheated and enlarged the notches a fair amount. It will all be covered by decking Thanks for following....

Hey Everyone - As I start gluing the quarterdeck subdeck I think I got lucky. Probably from at least 6 dry runs on the install. On run #1 I could see that the keel was not in line with the foredeck which obviously put all the quarterdeck frames out of line. After a couple more dry runs, I figured if I could get the deck and the first frame (the frame with the facing and cabin door) glued, I could bend the rear of the keel and the other frames would line up with the deck. This exercise and the similar one for the foredeck would be better handled if you could get the Admiral or a Seaman to help hold things. It was incredibly difficult for me to hold and make an image at the same time. Here is what the deck should be glued to. Be aware that those frames need to be faired to provide a decent surface to glue the deck to. The instructions do not mention this. So, after all the dry runs it's time to put the money down. Glue needs to be applied to the frames, the deck needs to be positioned and clamps need to be applied. I got really lucky and nailed that all in the first attempt. Without question, the dry runs made that possible. Obviously I had to use pretty large clamps. Setting the hull down somewhere to let the glue set was not easy. I had to wedge the hull into a drawer and let the clamps hang outside. And finally, I wanted to show the bend in the subdeck to match the camber of the frames. I couldn't get a perfect angle but this might help. It's strange. The deck is plywood but only 2mm thick. But it just doesn't want to bend at all. I want to give this first gluing (white glue) a full 24 hours to cure. Hopefully tomorrow I can get the rest of it done. C'ya

Hello Everyone - I think I am finished with the foredeck and facing. Although I have learned that when you paint/stain/finish early on in your build, you usually end up having to do some touch up down the road. Last post mentioned tack cloth. Here's what I used and is typical of the product. Again it's great for picking up all the grit and grime from a surface before painting. I won't bore you with 10 images of the deck but here I offer proof that it is finished 🙂 I'm seeing my pics are getting worse. I'm using a 15 year old point & shoot. Several of the manual controls no longer work. I'm debating whether to just pull out the big guns (my DSLRs) or look into a new P&S. Anyways, it looks like fastening the quarterdeck subdeck is next on the agenda. I'm not looking forward to this. There is some serious camber in the frames and a dry run did not go well. The subdeck is going to have to bend quite a bit. The same material was not cooperative for the foredeck.

Hey everyone - given the 1"+ overhang of the quarterdeck (once installed), I figured I better do whatever I want on the facing while it was easy to get to. So I painted that, glued the Britannia door and placed a coaming at the facing base. I painted it all. I even decided to go ahead and stain the deck (Minwax Natural). I took some pix but then realized I probably needed to varnish it just to show it finished. So I've done that and will have final images. One thing I did pick up that has been really useful is tack cloth, sometimes known as painters cloth. If you know what I am referring to then skip this. The product is something like a strip of cheesecloth coated with a waxy substance. It is fantastic at pulling up dust, grit, etc. from surfaces after they have been sanded/filed. It just picks up every last bit of everything before you paint/stain. All the big box stores sell it, I sure you could get it on Amazon as well. Highly recommended. It did a great job of cleaning up the deck before staining. Also works great on hull planking.

Thanks for all the replies. I guess what I am wondering is if it is more efficient to buy a couple of big blocks and cut smaller filler pieces or buy smaller pieces. I'm kinda thinking a big block would be better but there might be more waste.

To this point in my career I have never made filler blocks to fit between frames. OK - well maybe back at the transom but as far as side or bow blocks, never. The builds have come out OK so far. I don't think fillers would have made any difference. After some hiatus, I am building Cazador mostly just to get my skills back again. I thought I would have a go at making filler blocks at some of the hull positions and see how that works, if there is really any benefit. The Cazador frames have a fairly large space between them - but typical to most kits I have built so far. The kit offers nothing in the way of filler material. I see a lot of basswood blocks of various sizes for sale online. From 1x1x3 to 2x2x6 to 3x3x10 pieces or some combination. I'm just wondering what makes the most sense. I imagine the smaller pieces would not be useful. But I am stuck between buying some big hunk and cutting pieces to size (probably with a lot of waste) or the medium size pieces. I'm just hoping to be as efficient as possible. There's probably a simple answer to this. Any help would be appreciated...

Hey everyone. First off regarding the stain mentioned in my previous post - I decided not to go with a dark stain on the facing. After looking at the finished images on the kit box cover, there is some serious overhang of the quarterdeck. You can barely see the facing, so no reason to go overboard trying to make it look great. If I did use a dark stain on the facing the Britannia door would have to be painted some contrasting color or you would never see it. Finishing up the facing, I trimmed the edges to get the even with the frame. The instructions make a good note about being sure there is still a notch in the frame for the quarter subdeck to drop into, so I sanded a little extra at the edge of the notch to get some good sharp angles. There is also a gotcha that the instructions don't mention. The frames are 5mm ply. The frame where the facing is glued to has now become 6mm. The notches cut out in the subdeck are 5mm wide. No big deal to scratch an extra mm into the deck notch, but just be aware. I'm also seeing that the last 3 frames are not equally level. The middle frame somehow got off kilter from the other two. I noticed this after attempting a dry fitting of the subdeck. Hard to see I know. I'm trying to figure out how that could happen. The groove in the frame and the groove in the keel were a snug fit, so it's not like there was some slop in that fitting. And rechecking shows the frame is perpendicular to the keel.🤔 A poorly cut frame? Dang, I was bragging on the precuts earlier. The dry fitting also shows it's going to be another fight to get that deck laid over the camber of the frames. At least it's only 3 frames this time. Talk to ya soon....

Following the instructions, I continued on with planking of the quarterdeck face. That's my term - what I see in the instructions and inventory list is many of these surfaces are generically called "linings". For instance, I just finished the foredeck lining. Then the quarterdeck face is called the frame lining (very misleading). I should have done a better job of shaping the bottom of the face planks to match the camber of the deck. I may run a stick across the deck butted up to the facing to clean that up. While the glue is drying on the facing I took a few moments to think ahead about the coloring of my work so far. With almost any wood (white or colored) I almost always go to a natural stain for decking. The go to product is MinWax "Natural". It doesn't have any pigments in but it gives any wood a nice "wet" look. The quarterdeck facing was done with the same Ramen sticks as the deck. I think there needs to be some differentiating tones between the two. I have a Red Chestnut and a Walnut stain on hand so here's what they look like - Red Chestnut on the left. I show the Britannia door painted in flat brown with the two stain samples. No real reason why the door needs to be flat brown. And of course, I couldn't possibly get this far without making a mess on the deck 😕 I think Natural on the deck for sure and Red Chestnut on the facing. Suggestions?

Ye-haw - the deck is planked! I really appreciate everyones suggestions. As I mentioned before, using a Sharpie for "caulking" just doesn't work for me now (at least how I was using it). I used to outline each plank on all four sides. This really doubled the amount of blackning between each plank. I still want to get away from the Sharpie but at least for this build I think I came up with a decent solution. Nothing I thought up but I think I have seen this in other posts. Instead of darkening all four sides of a plank, I just did two sides, a long side and a short side (leaving two sides unmarked). Gluing an unmarked side to a marked side gives a more reasonable rendition of caulking. If you check the port side you will see what I am talking about. Big difference. The other big difference, the port side (done after starboard) has the planking much more aligned, strake after strake. Rather than going with specific measurements (like I did on the starboard side) I ended up just eyeballing the lines on the port side. Guess I can trust my eyeballs.. OK - it ain't gonna' be beautiful, but I will get my mojo back before this build is finished🙂