desalgu

Then did a test fit on the boat to make sure it all fit like it was supposed to.

I rigged the tiller and wheel in a similar manner to @DelF, threading everything in Quadhands first.

Nice looking rope & rigging! I used similar method to rig tiller/wheel, doing it offline with quadhands. I got distracted, so haven't glued in eyebolts or posted pictures yet. I'm curious about using dark brown for tarred ropes. I've seen quite a few people mention this when making their own rope, but don't quite understand. I've only seen a couple of square rigged sailing ships, and I remember standing rigging looked black to me. I suspect it's just my landlubber inexperience, but it got me thinking, tar is black so makes sense to me that if applied to rope, seems like it would be black. I don't remember running rigging on those ships, but don't remember it being lighter tan like on most models. I'm guessing darker tan or a dirty brown color is probably right. We haven't gotten this far yet, but I'm also curious what you think of the straight-line foot ropes on the yards. Vanguard models are the only place I've seen it done like that.

Great fix! It looks seamless.

After seeing how @DelF upgraded the front of the rudder tiller housing, I did something similar. It's a fairly minor upgrade, but I think it looks a lot better. I sat the roof on top to see what it would look like, it's not glued yet. I'm about ready to rig the tiller and wheel, and then I can glue it on. I also added 4 cleats to the aft deck, and two are shown in photo. One cleat managed to pop off my tweezers while trying to install and went flying. It must have landed on the floor, so it's pretty hopeless to find it. I have carpet squares in the basement, and the pattern hides everything brown or grey colored. I've been on the floor before looking for pieces like this, and it's a great mystery how these little parts manage to disappear. I used another one from the laser cut sheet, so hoping extras were provided.

It's too late Derek, I flunked the class! 😅 If I'd used my old wire cutters, which are old and well used, I know I would have done exactly what you suggested. But since I had a new toy, I did a test cut and it looked great, so I went for it. It also looked great until I took photo and enlarged. Still not bad though.

I got a chuckle out of the amount of thread you got, but don't blame you. You never know when something is no longer available, and there's nothing to match. I'm impressed with making your own rope. I've seen the Syren rope maker online and noticed how many people do it, so I've been tempted, but not that tempted yet 😅. It looks great in the photos and doesn't have the bit of "fuzz" on it like in the kit and other rigging threads I've seen. What's in the kit is such a huge upgrade from what I've used before, that I'll stick with it for this model. Love the updates to the bits and rudder housing. I've also thought the front of the rudder housing looked plain, but didn't think to come up with an improvement. I'm still at the stage where I'm hesitant to make changes. Amazing how a little change looks so much better. I'm very impressed with what you can do with your mill. I'm afraid that might be one more tool to add to a long list!

Apologize Professor Glenn!! I'm such a hoser as they'd say up north 😀 I got concerned about drilling out the blocks because they are so small. I've crumbled some in the past doing it. I've never worked with blocks of this quality and was pleasantly surprised.

I was hoping you and Derek would get a laugh out of that, but I've sure used your build logs a lot and appreciate all the helpful suggestions. Your write ups and photos are very well done and excellent for teaching various methods. The manual says to use 0.25mm natural thread to rig the wheel to the tiller, but looking at it, I couldn't see how it would feed through the tiny blocks. I usually rub a little CA into the end of a thread to make it easier to feed through a hole, so I did that, and then measured diameter. I got numbers that averaged to around 0.4mm, not 0.25mm. So the thread not only looked a little larger, it was a little larger. I thought about using the 0.10mm thread, but I think the 0.25 will look much better. I have been cleaning out the holes in the blocks with a #79 drill which is about 0.36mm if I did the conversion right. I tried putting the 0.25mm thread through this hole and there was no way it was going to fit. So based on my measurements, I decided to try a #76 drill bit, which is little over 0.5mm diameter. I was a little surprised I was able to drill out the hole without the block crumbling, but the pear wood block held up fine. After that I was able to feed the 0.25mm thread through the hole, so now I know what to do. I also assembled the ships wheel and have it temporarily sitting on the deck. I'll get to use my new flush cutter to trim off excess brass rod.

Here are the blocks attached to the tiller, and some blocks attached to eyebolts. I can see the eyebolts need a little touchup.

As mentioned previously I decided to paint the dome behind the quarter gallery door silver with a little gold mixed in. Brushing silver didn't work, so used airbrush and got good results. Here it is installed.

Here are some photos of other little details I've been slowly working on. After reading what @DelF did, I made some small triangular strips to simulate waterways, and this turned out not as difficult as I thought. I carved the triangular shape with xacto #11 and finished with light sanding. I got them fitting fine, and everything was going smoothly, so time to glue. I thought I'd just tack glue or spot glue them in a few places and that would be enough to hold. But it didn't work. For some reason, maybe lack of glue surface, the strips would not stick and hold. I ended up using much more CA than I wanted, but managed to finally get the strips in place without making too big of a mess. I'll have to put on a coat of flat clear acrylic, because I got some CA on the waterways and bulwarks fumbling around trying to glue and hold in place. The joint between bulwarks and deck is not 90 deg, so that may have been why the waterway strips didn't want to stay glued. Plus they are awfully small, so hard to hold in place. But after it was done, I think I like the look.

When I measured, my blocks are the right size also. I agree, it is amazing how much detail is in the little blocks, and I have no idea how he makes them. I've been drilling them out with #79 drill bit (0.0145"). If it removes any material, it's an extremely small amount. I've also been leaving the drill bit in one of the holes so I can handle and clamp the block. I haven't tried threading them yet, so I may have to drill out slightly more. It will depend how accurate thread sizes are. I've been seizing them to the tiller and eyebolts, and gradually getting better at it. I did the tiller before the quadhands arrived. I've been doing better with quadhands, much easier, and I'm sure I'll get better the more I use it. I should have used Professor Derek's advice and bought this a long time ago! Here's photo of my new quadhands and a closeup of a block clamped in using the drill bit as a "handle". I used 0.10mm thread to go around block, and very fine fly tying thread for seizing. It's so fine, all I can do is tie an overhand knot and then wrap about 5 times. At this size it's very difficult to handle the thread (or in my case even see it), and when finished I don't think you can tell what kind of knot is used. I put a little medium CA on it to hold threads. The clothespin maintains tension while CA sets. I'm using the same fly tying thread I've seen others use. I had no problem finding it online. I'll attach photo in case you haven't seen it in other build logs.

Thanks Bob for the suggestions! The turntable looks real useful for lots of things. I'm gradually acquiring various tools. Just got Quadhands so am giving it a try. I can tell it will be very useful. I got the small dome painted and it took all of 2-3 seconds to spray. I'm sure I could have done that even when cold. The paint doesn't smell, so could have gotten everything ready indoors, gone to garage for minute or two to spray, and then brought it back indoors to dry. I just wimped out with this being first cold we've had this year. I mixed a little gold in with the silver, but it ended up looking mostly silver. I'm happy with it though. Now I'm dealing with the tiny 2mm blocks, which are only 2mm if you stretch them. They are the smallest blocks I've worked with, and look smaller than what is shown in the manual. I got the pear blocks, and they are dark in color and nicely made. I decided to use 0.10mm thread instead of 0.25mm. I thought the smaller thread looked better on the tiny blocks. I reread @Delf and @glbarlow build logs for ideas on how to seize them, and I think I'm doing better than I did on the last ship, but not as good as I'd like. I'm going to start calling them Professor Derek and Professor Gene for their well written and extremely useful logs!

I finally finished mounting the channels. I didn't have any problems, it just took some time to glue & pin them to side of hull. They look a bit funny because they stick out quite a ways from the hull, but once rigging is installed, they'll look "right".

The tiller connects to the rudder post inside a small box on the aft end of the deck. The box has laser cut front, sides, and top. Photo shows the sides and front installed (top installed later on). I did a tiny bit of carving and quite a bit of sanding to shape the tiller. Photo shows a test fit into the rudder post.

I've been working on odds and ends, one being the resin molded dome behind the door to the quarter gallery. The manual shows it being painted a copper color, but I thought a silver/gold color would work better. The first problem was to make a "handle" or some way to hold it while painting. I was able to drill a small hole and glue in a little brass wire for a handle. A clothespin can be clamped to the thin wire for holding it. The wire will be easy to cut off, or perhaps pull out when finished painting. It's been cold here, like 10 deg-F or lower, which is too cold for me to airbrush in garage, so I tried brushing metallic paint. I've never had much luck doing that, and this was no exception. I've done 3-4 coats and brush marks still show. It's supposed to warm up tomorrow enough to try airbrushing, so hoping that will solve the problem. The color I'm using is vallejo silver with a little gold mixed in, approx 3-1 silver.

Derek (@Delf) made waterways on his Duchess. I'd thought about it, because in a couple of small places, it would improve the look of the joint between bulwarks and deck. He inspired me to give it a try, so I've been trying to make small triangular shaped strips. I don't have a Brynes table saw yet, so used xacto and sanding block. I started with edges of laser cut 1mm sheet pear from kit. On my first try (the top 2 strips in picture) I sanded an approx 45 deg angle along the edge of the sheet, and then used xacto to cut off the strip giving me a triangle shaped strip. This is same process you'd use on a table saw or pretty much any tool. It worked, but my "45 deg" angle wasn't too great, it was a bit too rounded looking. I decided to try again using xacto to carve the angle and then lightly sanding to clean it up. Then I cut off a strip like before. I think this worked better and the strips are definitely smaller which is a good thing. If I can manage to install these without getting glue all over everything, I think I'll have waterways. I wouldn't have tried this without seeing Derek do it, so thank you Derek!

Installed the spiral staircase after some ham-fisted struggles. I managed to drop it under the deck and had a hard time getting it back out. A few appropriate words helped the process, ha! There is a slot in the lower deck and you fit a tab in the bottom of the staircase into the slot for positioning. Very handy, except you can't see the slot, so it's all by feel. I also found the tab on the staircase needed to be shortened some, which is easy, except you can't see how it's fitting very well. I did a lot better by shining a small flashlight thru the windows so I could get glimpses of the fit. Ended up being fine. I forgot to stain the staircase, so wood color doesn't match the rest of the boat, but it's minor, and something I can live with.

While letting glue or paint dry, I've been working on the spiral staircase. It went together without any problems.

The channels are pinned to the hull, so first step is to put small wires in hull as shown in photo. Predrilled holes show where to put them. I drilled them slightly deeper for a little more strength. I used 5-min epoxy to install the wires, and I'll cut them off a lot shorter before gluing channels in. The channels are two pieces of wood (the channel and a channel edging strip) glued together which form the holes for the chains. The manual says to glue channels on hull first and then glue on the channel edging strips, but I decided it would be better to glue the channel and edging strips together before mounting to hull. That way it's easier to clamp them together, and I can sand the channel and edging strips as a single piece.

Here are ladder steps glued to side of hull. Spacing is not even because of the bulwark decorations. I followed the plans best I could, and positioned them by eye. They are supposed to be parallel to the keel, but I ended up with them aligned in between wales and keel. It's such a small angle, I decided it was ok. Photo editing I do exaggerates contrast, so it looks like I didn't sand edges enough. But it looks a better when viewed by eye.

Thanks for posting drawing of spirketting and waterway. Syren has the waterway, so I'd seen that before which was why I was thinking of adding it to Duchess. The drawing makes sense and looks like what I expected. I'd never heard the term spirketting though. Looks like it strengthens the joint between deck and frames.

I love the print also! And I agree, you have too many "toys" like the router! I really like the spirketting between deck and bulwarks. I have been thinking about that on mine to clean up the joint and make it look better, but didn't know if ships normally had something like that, although it sure seemed logical. You may have inspired me to give it a try, but without the nice tools. I also like the idea of snipping off nail heads, something I never thought of, although I was also thinking the nail heads looked out of scale on both the brackets and rudder. I left the nail heads on rudder, but used a layer of CA on top of them to mute the effect. I used similar method, aligning strap temporarily with tape, drilling first and last holes, and putting in nails to secure. And then adding remaining nails. I used CA and found putting nail in dry, and then medium CA on nail head and smearing it around slightly, it would penetrate thru the hole and hold the strap on. Seemed to work ok. And now I know I need some good flush wire cutters...my plain wire cutters leave too much of the nail. I always need another tool! 😅

Tiny pieces! Here's steps for the ladder on the side of the hull.