DocBlake

Beautiful job, Grant.  Fine workmanship and a really nice model.  Kudos!

Beautiful job, Grant.  Fine workmanship and a really nice model.  Kudos!

I have been spending some time building the removable pit housing for the mortar pit.  This was a removable structure that protected the mortar from the weather when not in use and also provided protected storage space.  As I worked, I realized that the housing would obscure too much detail on the mortar and bed, so I decided to stop construction and move on to something else.
The boarding steps in Jeff Staudt's plans are cut from a single piece of wood, and I didn't really care much for the design, so I used my own design!
The treads are 3/64" thick boxwood and the risers are 7/64" boxwood.  The ends of the risers are cut at a 60 degree angle and the tread overhangs the riser on three sides.  Rather than try to glue the treads to the risers and get the overhangs perfect, I left the treads oversized when I glued up each step.  I then marked them to the proper length and "cut" them to size using the disk sander.  Rounding the tread corners finished the job.  There are 5 steps per side.

I have been spending some time building the removable pit housing for the mortar pit.  This was a removable structure that protected the mortar from the weather when not in use and also provided protected storage space.  As I worked, I realized that the housing would obscure too much detail on the mortar and bed, so I decided to stop construction and move on to something else.
The boarding steps in Jeff Staudt's plans are cut from a single piece of wood, and I didn't really care much for the design, so I used my own design!
The treads are 3/64" thick boxwood and the risers are 7/64" boxwood.  The ends of the risers are cut at a 60 degree angle and the tread overhangs the riser on three sides.  Rather than try to glue the treads to the risers and get the overhangs perfect, I left the treads oversized when I glued up each step.  I then marked them to the proper length and "cut" them to size using the disk sander.  Rounding the tread corners finished the job.  There are 5 steps per side.

I have been spending some time building the removable pit housing for the mortar pit.  This was a removable structure that protected the mortar from the weather when not in use and also provided protected storage space.  As I worked, I realized that the housing would obscure too much detail on the mortar and bed, so I decided to stop construction and move on to something else.
The boarding steps in Jeff Staudt's plans are cut from a single piece of wood, and I didn't really care much for the design, so I used my own design!
The treads are 3/64" thick boxwood and the risers are 7/64" boxwood.  The ends of the risers are cut at a 60 degree angle and the tread overhangs the riser on three sides.  Rather than try to glue the treads to the risers and get the overhangs perfect, I left the treads oversized when I glued up each step.  I then marked them to the proper length and "cut" them to size using the disk sander.  Rounding the tread corners finished the job.  There are 5 steps per side.

I have been spending some time building the removable pit housing for the mortar pit.  This was a removable structure that protected the mortar from the weather when not in use and also provided protected storage space.  As I worked, I realized that the housing would obscure too much detail on the mortar and bed, so I decided to stop construction and move on to something else.
The boarding steps in Jeff Staudt's plans are cut from a single piece of wood, and I didn't really care much for the design, so I used my own design!
The treads are 3/64" thick boxwood and the risers are 7/64" boxwood.  The ends of the risers are cut at a 60 degree angle and the tread overhangs the riser on three sides.  Rather than try to glue the treads to the risers and get the overhangs perfect, I left the treads oversized when I glued up each step.  I then marked them to the proper length and "cut" them to size using the disk sander.  Rounding the tread corners finished the job.  There are 5 steps per side.

I have been spending some time building the removable pit housing for the mortar pit.  This was a removable structure that protected the mortar from the weather when not in use and also provided protected storage space.  As I worked, I realized that the housing would obscure too much detail on the mortar and bed, so I decided to stop construction and move on to something else.
The boarding steps in Jeff Staudt's plans are cut from a single piece of wood, and I didn't really care much for the design, so I used my own design!
The treads are 3/64" thick boxwood and the risers are 7/64" boxwood.  The ends of the risers are cut at a 60 degree angle and the tread overhangs the riser on three sides.  Rather than try to glue the treads to the risers and get the overhangs perfect, I left the treads oversized when I glued up each step.  I then marked them to the proper length and "cut" them to size using the disk sander.  Rounding the tread corners finished the job.  There are 5 steps per side.

I have been spending some time building the removable pit housing for the mortar pit.  This was a removable structure that protected the mortar from the weather when not in use and also provided protected storage space.  As I worked, I realized that the housing would obscure too much detail on the mortar and bed, so I decided to stop construction and move on to something else.
The boarding steps in Jeff Staudt's plans are cut from a single piece of wood, and I didn't really care much for the design, so I used my own design!
The treads are 3/64" thick boxwood and the risers are 7/64" boxwood.  The ends of the risers are cut at a 60 degree angle and the tread overhangs the riser on three sides.  Rather than try to glue the treads to the risers and get the overhangs perfect, I left the treads oversized when I glued up each step.  I then marked them to the proper length and "cut" them to size using the disk sander.  Rounding the tread corners finished the job.  There are 5 steps per side.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

I have been spending some time building the removable pit housing for the mortar pit.  This was a removable structure that protected the mortar from the weather when not in use and also provided protected storage space.  As I worked, I realized that the housing would obscure too much detail on the mortar and bed, so I decided to stop construction and move on to something else.
The boarding steps in Jeff Staudt's plans are cut from a single piece of wood, and I didn't really care much for the design, so I used my own design!
The treads are 3/64" thick boxwood and the risers are 7/64" boxwood.  The ends of the risers are cut at a 60 degree angle and the tread overhangs the riser on three sides.  Rather than try to glue the treads to the risers and get the overhangs perfect, I left the treads oversized when I glued up each step.  I then marked them to the proper length and "cut" them to size using the disk sander.  Rounding the tread corners finished the job.  There are 5 steps per side.

Nice!
 
Good job fairing the hull.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks for your input, guys!  I made a decision!
 
I finished planking the bulwarks except for the plank sheers.  This was done in boxwood, including the black strake.  The upper and lowers wales are ebony.  I chose to make the center "filling wale" out of boxwood for the contrast.  In the AOTS series, both HMS Blandford and Royal Yacht Caroline have this arrangement for the wales.  I decided not to use hooked scarf joint on the ebony wales since they wouldn't show up well.  The filling wale joints are typically butt joints but I took some license and made a couple of hook scarfs: one on each side.
 
I cut some holly planking and dyed it an aqua/turquoise blue.  I used Transfast water soluble dye so I could glue the planks without worrying if the glue would hold.  Do you guys like the look, or is it "too much" for a natural wood model?  I'm not committed to anything yet.  Those planks are just sitting there!

Thanks, guys!
 
 It's been a busy couple of months! We're redoing the flooring in two bedrooms in the house so I had to remove carpeting and underlayment to prep for hardwood floor installations. Lots of work. Also painted the entire downstairs of the house as well as those two bedrooms. To reward ourselves, Liz and I took the family to St. Martin FWI for a well needed vacation. Our first trip back in nearly 2 years. It felt great. Now my consulting work is ramping up, keeping me busy, but I'm committed to getting back to the workbench!

I began work on the mortar bed. To look at a finished bed, it doesn't lookappear too challenging. I'm coming to discover that it is the most difficult part of this build by far! There are 19 parts comprising the bed as shown on the plans, not including the iron support and the mortar itself. The first problem is dimensions. Almost of these parts are different thicknesses, but must result in a bed that is uniform in height and width. The second problem is the scale. At 1:32 the lines comprising the plan drawings have a fair amount of thickness to them. So depending on where you measure, you possibly have variation of up to 1/32" to 3/64". The layout and cutting parts is slow, tedious, precise work that took a good number of hours.

The first step was to cut out the component parts. The rear part of the bed is made of three stacked parts, all curved. The top one has a 45 degree bevel cut into it. The photos show the plans, the component parts and the three slice stacked piece with the curved, beveled surface facing the rear.  The wood is swiss pear.
 
 

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

I finished all the planking in the hold and installed both upper and lower mortar pit clamps.  Everything was given a first coat of poly.  I also cut out the shell room lower support beams.  They are boxwood.  Swiss pear and holly will be used to build the shell room.
 
 
 

Thanks for your input, guys!  I made a decision!
 
I finished planking the bulwarks except for the plank sheers.  This was done in boxwood, including the black strake.  The upper and lowers wales are ebony.  I chose to make the center "filling wale" out of boxwood for the contrast.  In the AOTS series, both HMS Blandford and Royal Yacht Caroline have this arrangement for the wales.  I decided not to use hooked scarf joint on the ebony wales since they wouldn't show up well.  The filling wale joints are typically butt joints but I took some license and made a couple of hook scarfs: one on each side.
 
I cut some holly planking and dyed it an aqua/turquoise blue.  I used Transfast water soluble dye so I could glue the planks without worrying if the glue would hold.  Do you guys like the look, or is it "too much" for a natural wood model?  I'm not committed to anything yet.  Those planks are just sitting there!

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks, Pat and everyone for the "likes!
 
I finished up the mortar bed.  It was a complex little build that took several days, but was a fun project on it's own. The varying thicknesses of wood that needed to be milled and when stacked on each other so the top of the bed was flat called for a lot of precision and caused lots of heartburn!  But..it's done!
Mortar beds were originally stationary on deck, so to aim, the ship needed to move such that the mortar lined up with it's target.  Not very practical.  The solution was to put the bed on a revolving "lazy susan" that sits in the recess in the mortar pit.  The rotation was around an iron spindle, shown in the photos as a 5/32" brass rod. This allowed greater ease of aiming, but made it necessary to pay attention so one didn't shoot the masts, yards and rigging of one's own ship!  
When not in use, the mortar was lowered into the horizontal position resting on the transom of the bed, and the entire bed was rotated so the mortar was aligned with the long axis of the ship.  Because of the wear and tear the mortar barrel would cause resting on the top of the transom, I added a sacrificial transom board to the top that could be replaced if needed.  Sort of like billboards for the anchors.  The red arrow points this out.
The mortar is 3D printed.  I'll be using a cast mortar for the model.
Next up is the mortar housing.

Thanks, guys!
 
 It's been a busy couple of months! We're redoing the flooring in two bedrooms in the house so I had to remove carpeting and underlayment to prep for hardwood floor installations. Lots of work. Also painted the entire downstairs of the house as well as those two bedrooms. To reward ourselves, Liz and I took the family to St. Martin FWI for a well needed vacation. Our first trip back in nearly 2 years. It felt great. Now my consulting work is ramping up, keeping me busy, but I'm committed to getting back to the workbench!

I began work on the mortar bed. To look at a finished bed, it doesn't lookappear too challenging. I'm coming to discover that it is the most difficult part of this build by far! There are 19 parts comprising the bed as shown on the plans, not including the iron support and the mortar itself. The first problem is dimensions. Almost of these parts are different thicknesses, but must result in a bed that is uniform in height and width. The second problem is the scale. At 1:32 the lines comprising the plan drawings have a fair amount of thickness to them. So depending on where you measure, you possibly have variation of up to 1/32" to 3/64". The layout and cutting parts is slow, tedious, precise work that took a good number of hours.

The first step was to cut out the component parts. The rear part of the bed is made of three stacked parts, all curved. The top one has a 45 degree bevel cut into it. The photos show the plans, the component parts and the three slice stacked piece with the curved, beveled surface facing the rear.  The wood is swiss pear.