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Glenn-UK

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Everything posted by Glenn-UK

  1. Glenn-UK
    Cabin Screens Using the spray mount adhesive the three cabin screen parts were glued together without any curling. With the quarter gallery inner bulwarks clamped in place the basic cabin screens were test fitted along with the two pear deck sections which sit either side of the middle screen. Everything seems to fit together. In the first photo I did place the forward most screen the wrong way round. The forward screen has now been turned around. The quarter gallery bulwark test fit. The second cabin area with deck parts test fitted. More work is required to complete the screen assemblies such as adding window frames, Columns, painting, etc. The quarter gallery bulwarks also needs to be painted. I have received some oil paints today so the quarter gallery furniture (table and chairs) can be painted.
  2. Glenn-UK
    Rudder Housing and Quarter Gallery Deck With the stern cabin rear bulkhead glued in place it was time to fit the Quarter Gallery Deck. The kit supplied deck does require a little bit of trimming. I opted to make a left and right half carboard template which were cut to the required dimensions. With the cardboard template placed on top of the quarter gallery deck I was able to trim it to the right size. A trial fit shows it is aligned and two pins drop nicely into the holes beneath the deck. Next the rudder housing was assembled. I started with the left and right back pieces and used the top pattern to check the position. The next two pieces were then added. Once again the top panel was used to check the alignment. The final end piece was glued in place along with the top panel. It is not my best work as you can seer that the left hand side panel is a bit askew where it joins the central end panel. However when the poop deck is installed, it will be difficult to see this housing so I am content with the outcome. Next up will be the assembly of the various cabin screens. I have bought some spray mount for this task which should prevent the warping of the parts which normally happens when pva is used.
  3. Glenn-UK
    Rudder Housing Jig The assembly of the rudder housing comprises 6 parts. Each of the 5 side parts requires bevelling of the edges to get the required shaping of the rudder housing. As I think this could be a tricky little assembly to get right I decided I should make a simple jig to assist with the bevelling. I thought this small side project might be of interest to some of the Indy builders. Step 1 - Mark out the required pattern Using a scrap bit of MDF I used the top rudder housing pattern to draw the required outer edge shape. Once that was done I was able to add the inner edges. Step 2 - Making the Jig Using some spare planking material I glued support pieces to either side of the guide lines. I started with adding the support pieces to the outer edges and used the top pattern to double check the were correctly positioned. Once I was happy with the outer supports I cut and glued the inner support pieces. This time I used the side patters to ensure the correct gap was set. Step 3 - Bevelling the edges The bevelling of the edges was a relatively simple task. As each part was bevelled it was tested in the jig. I used to the top part to double check the alignment. Fingers crossed this means when it time to fit the parts to the quarter gallery deck there should not be any problems.
  4. Glenn-UK
    Many thanks, I am taking more time than normal for me to check things before I glue things.
  5. Glenn-UK
    I use the other build logs as a guide in conjunction with the manual and plan sheets. I would strongly recommend that you test fit the hanging knees with the deck beams before the deck beams are glued in place. So much easier to see what mods, if any, are required to the knees.
  6. Glenn-UK
    Thanks, I have already started to make a simple jig to help with the alignment and fitting, using the top shelf as a guide
  7. Glenn-UK
    Gun Deck Hatches I realised that I had not fitted the coamings to the gun deck hatches. This has now been rectified. When looking at the next photo I noticed one of cannon balls is trying to escape. I did consider the suggestion made by Jim of splitting the deck patterns in to three parts, but decided to try gluing the first (right hand side) as one complete piece. Using plenty of the clamps the deck pattern was glued in place. Whilst waiting for glue to dry I decided build a couple of deck items. I think they turned out OK. After another trial fit of the left hand deck pattern I decided to fit as one complete piece. There was plenty of clamps used as the glue was left to cure. A couple of hours later the clamps were removed and the masts and bitts were test fitted. Everything was perfectly aligned. The scrap framework was then successfully removed and the remaining bulkhead ear remnants were sanded flat to the deck level. The remaining bulwarks were then sanded smooth. To finish of todays work a test fit of the stern cabin rear bulkhead was undertaken. I also started to look at the assembly of the rudder casing and concluded that this is going to be a tricky little item to build.
  8. Glenn-UK
    Thats a great idea Jim, it did not occur to me to do that. Many thanks
  9. Glenn-UK
    Upper Deck Trial Fitting - Left Hand Side As with the right hand side I did have to trim a bit of back edge in order to line up the upper deck pattern with the bulkhead ears. After cleaning the laser char from the edges a trial fit was undertaken. As can be seen in the first photo below the quarterdeck section is a perfect fit. The gangway section also was a great fit, with the pattern sitting in the slots provided. However the forecastle section requires a bit more work as the pattern will sit flush with the right hand pattern. The alignment problem was due to pattern not locating fully in to one of the bulkhead ear slots. After a little bit of sanding of the slot opening the deck pattern was refitted and this time it became fully engaged. It will require a little bit more fettling to ensure the central sections of both patterns are aligned.
  10. Glenn-UK
    Thanks Chris, nice to know it not my back workmanship.
  11. Glenn-UK
    Paint Set I treated myself to a set of paints in readiness for the next phase of the Indy build. Quarterdeck Hanging and Lodging Knees After painting the various quarterdeck knee parts I spent a couple of hours this morning fitting them to the Indy. I did have to shape all the hanging knees before fitting. As I indicating in my previous post it would have been much easier to check the fit of the hanging knees prior to gluing the deck beams in place and to then fit them as each deck beam was added. Considering these items will be very difficult to see I was not too worry about my shoddy workmanship. Upper Deck Pattern - Right Hand Side The upper deck base pattern comprises a right hand and left hand base pattern. Each base pattern includes the quarterdeck, gangway and forecastle decks. Starting with the right hand side pattern I removed the laser char from the edges, checked and cleaned the locating slots on the bulkhead ears. The pattern was then lined up with the bulkhead ears. On first glance everything looks good but on closer inspection the deck does require a trim at the stern end, as indicated by the blue arrow. Once the deck was trimmed the upper deck (right-hand side) was test fitted. It seems to be a good fit and the holes for both the mizzen and main masts are perfectly aligned with the gundeck holes below. The gangway section sits nicely in the slots on the deck beams. The forecastle bitt pattern is also perfectly aligned with the lower deck locating slot. My fairing of the upper section of the forecastle bulkheads could have been better however, as can be seen by the yellow arrow. This gapping will be hidden once the ears have been removed and the inner bulwark patterns and forecastle deck planking have been added. I now have to repeat the process with the left hand pattern. Once I am happy with how it fits I will glue both parts in place.
  12. Glenn-UK
    Hanging and Lodging Knees There is quite a bit of work required to prepare and fit the hanging and lodging knees. These are option parts to fit as, once the upper decks have been fitted, they will difficult to see. In retrospect I wish I had taken time to check and modify the various hanging knees before the deck beams were glued in place as I think it would have made the task easier. I started with the forecastle area. Once the laser char had been removed, varnish was applied to the areas to be painted. A couple coats of flat red was then brushed on once the varnish had dried. It was then a case a fitting the various knees, noting I did have to trim / shape the hanging knees. As can be seen below I did not make a great job of all the knees. Given the deck will be sat on top I am not too bother by this. There are three knees per side to be fitted to the boat beams. I opted to only fit the middle one (blue arrow) as the others were a bit close to some cleats (yellow arrows) and I was a bit concerned that it may hinder the rigging. Moving on to the quarterdeck area the knees have had the laser char removed and varnish has been applied to the painted areas. These will now need a little bit of time to allow the varnish to dry before they can be painted and fitted.
  13. Glenn-UK
    A great decision. My Indy planking is no where near up to your standard but I'm very tempted to just varnish the boxwood hull but paint black and yellow above the waterline.
  14. Glenn-UK
    Bowsprit Test Fit Before gluing the forecastle deck beam in place I did a trial fit of the bowsprit. I thought it would be easier to modify the elongated hole in the UD01 deck beam off the hull, if required. Fortunately the 10mm dowel slotted in without any issues so I was able to glue the deck beams in place. Checking Deck Pattern Slots The bulkhead ears have slots which will be used to help locate the upper deck pattern(s) in the correct place. With the deck beams in situ I thought it would be sensible to check the slots, using a scrap bit of material. Apart from one slot on the forecastle end everything looked good. I had not noticed that one end of the deck beam (UD03) was not fully engaged in the locating slots on the left hand side. I have been able to make a fix to resolve this issue in readiness for fitting the deck pattern. Lodging Knees Turning my attention to the lodging and hanging Knees I have the relevant plan sheet hanging up on the wall for reference and the two pear wood sheets with all the various knees on my workbench, Starting at the bow end the various lodging knees are indicated on the plan sheet, as shown below. The hanging knees are also indicated on the plan sheet on the other side of the hull (not shown in the photo below) An initial test fit of the first lodging knee looks good. Laser char removal and painting required before it can be glued in place.
  15. Glenn-UK
    Thank you Chris. I really like the look of the painted deck beams.
  16. Glenn-UK
    Upper Decks Deck Beams - Part 3 The final quarterdeck deck beam (QB08) was released from the jig and a trial fit was undertaken. As can be seen in the photo below there were no installation problems. The slots at the bottom of QD08 aligned perfectly with the top of the bitts. The various interlock patterns also were a good fit, noting the left and right edges still need to be painted. After a few minutes work with my rotary sanding tool the laser char was removed. I had not noticed when taking the next photo but one of the patterns had fallen to the gundeck. The left and right edges of the interlocking patterns were, after a coating of WOP, were painted red. Once the paint had dried the quarterdeck deck beams, interlocking patterns and pillars were glued in place. It was more of the same as the forecastle and gangway deck beams had the laser char removed and then were painted and test fitted. As expected there were no installation issues. Before these items are glued in place there are 6 pillars to be fitted. The pillars will need to be checked for length and trimmed as necessary and then painted. I have added a couple of photos of the forecastle and gangway deck beams in place. And a final photo of all the deck beam to finish of this build log post.
  17. Glenn-UK
    Adding The Quarterdeck Deck Beams - Part 2 With the second quarterdeck deck beam in place the first pillar was test fitted. It did require a little bit of trimming to reduce the length so it was a good snug fit. A few minutes later the next pillar was trimmed and test fitted. In total there are 5 pillars to fit, 2 x long type and 3 x short type. Once they were all trimmed to size they were painted flat red. All looks good. With the tape removed the remaining quarterdeck deck beams were slotted in place. Next the interlocking parts were added. The final photo shows three of the painted pillars. The next task will be to clean up, test fit and paint the final deck beam (QD08), which was the deck beam which assembled from 4 separate patterns and bent to shape using a kit supplied jig. Once that has been completed everything can be glued in place. Slow and steady in my mantra for this build.
  18. Glenn-UK
    Adding The Quarterdeck Deck Beams This is quite an involved task comprising several different steps. As you will have noted in my previous deck beams post the first task was to remove the laser char from the top edges. I used my trusty rotary tool for this task and then a fine graded sanding stick to remove any remnants. The next step, which is not strictly necessary, was to dry fit the various items (off hull). This is to make sure that: a) I have located all the required parts. b) To understand how and where each part is to be fitted as there is an interlocking arrangement. c) To make sure the various parts will fit in their respective locating slots. In the photo below I have gathered all the parts and I have done a preliminary dry fit. Everything fits together very nicely. So far so good. The front and back faces of each deck beam need to be painted flat red. The top edge is not to be painted, however. Therefore, I have added tape to the top edge of each of the deck beams. With the tape in place and the edges pressed in tight I added a couple of coats of varnish to the front and back facing edges. The varnish will provide a nice base for the flat red paint and will (I hope) provide a seal to prevent any paint leakage. If there is any paint leakage it will be easy to remove with a bit of light sanding. Utilising an old cardboard box, I made a simple spray-painting booth as I intend to add a red oxide primer to the deck beams before the flat red paint is added. The deck beams are now sprayed with the red oxide primer. Next I brushed on three coats of flat red. As the tape is removed from the first deck beam, I am pleased to see there has been no paint bleed. The first painted quarterdeck deck beam is then test fitted. Using a ruler, the alignment of the deck beam is also checked. The next set of photo’s shows the test fitting of the next deck beam. I will need to add the deck beam pillar to ensure it will fit snuggly under the deck beam
  19. Glenn-UK
    Quarterdeck Deck Beam QD08 The quarterdeck deck beam QD08 comprises 4 separate patterns which have to be glued together, whilst clamped to a jig which applies a bend. In the following pictures I have just added the final QD08 pattern to the jig. The completed gundeck beam QD08 assembly will now be left clamped for the time being. Completion of Gun Deck I have reached another major milestone as I have now completed the Indy build up to and including adding all the gun deck items. It was a case of taking my time adding the various gun deck items today. In the attached pictures the deck beam pillars (located on the various hatches) are only dry fitted as they will need to be checked (and trimmed) for length as the deck beams are added. I had a senior moment when setting up the Indy for the following set of photos as I forgot to add the hatch comings although I did remember to add some dowels for the fore, main and mizzen masts.
  20. Glenn-UK
    Quarterdeck Deck Beams, pillars, ships stove and lower capstan A bit of a mixed bag sort of day with the build. The first couple of hours this morning were spent cleaning the laser char from the quarterdeck deck beam beams and then test fitting. It was a tad tricky removing some bits of the MDF frame so the beams could be located. The beams outer edges also needed a bit of shaping. With all the standard quarterdeck deck beams in place (QD9 to QD19) I did a trial fit of the deck beam interlocking patterns. I am happy with how everything seems to fit. I still need to remove the laser char from the deck beam interlocking patterns before fitting. You may notice that a couple of the deck beams are not correctly seated in the photos below. There is build process required for the remaining quarterdeck deck beam (QD08) which still needs to be done. Next I decided to add some weathering to the ships stove using a brown iron oxide pigment. It looks a well used stove now. After applying a WOP to the lower capstan assembly it was given a coat of flat red paint. The paint is still drying in the following photo. I will apply a couple more coats before it ready to be fitted to the gundeck Next I test fitted the stanchions and deck pillars to the various hatches. I have always found it easier to check the fitting of these items prior fitting the hatches to the gundeck. The deck pillars may need to be trimmed so they will sit under the deck beams. They will be trimmed and fitted when it is time to add the various deck beams. Finally I checked the fitting of gundeck pillars. Again these will be trimmed as necessary and fitted when the deck beams are added.
  21. Glenn-UK
    Excellent workmanship Maurice.
  22. Glenn-UK
    Lower Capstan and Quarterdeck Beams The replacement chokes for the lower capstan arrived this afternoon. It took no effort to build the capstan. Many thanks to @chris watton for his excellent help and support. Here is a couple of photos of the dry fit on the gun deck, prior to painting. The inner dowel will need to be trimmed a bit also. Progress on test fitting the quarterdeck deck beam is slow and steady. As can be seen below the deck pillars are checked to ensure they are the right height to ensure the deck is level.
  23. Glenn-UK
    Deck Beams Whilst I wait for a couple of replacement capstan chokes to arrive I thought I would move on to cleaning up and test fitting the forecastle and quarterdeck deck beams. Some of the forecastle deck beams outer edges required a little bit of shaping to match the bulwarks curve. I then used my rotary tool to remove the laser char from the deck beam top edges following by a fine sanding stick. The beams were then test fitted and everything looks good. As can be seen below I have painted the ships stove black. I will add a little bit of weather before it is fitted, As I started to look at adding the quarterdeck deck beams there did not seem to be a way to get any of the beams to fit due to the MDF frames getting in the way. Thankfully there is a solution as the following note was included in the build manual with an example photo. It is perfectly fine to selectively cut into and remove sections of the MDF frame so the beam can be manoeuvred into position. Making a few careful cuts with my small hand held razor saw a small section of the first MDF frame was removed as can be seen in the photo below, as shown by the blue arrow After a bit of work to shape the outer edges the first quarterdeck deck beam (QD19) was slotted in to place, noting the laser char still needs to be removed from the top edge.
  24. Glenn-UK
    Looks nice, did you use expanding foam in the gunports?
  25. Glenn-UK
    Here are some full gun deck pictures.

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