kurtvd19

The cheeks are located on either side of the mast.  Their inner surface is flat so the sides of the mast will need to be flattened.  On this ship they are 25 feet long and extend from the bottom of the mast head to approximately 12 feet above the deck.  At this scale, that is 6.25” long, ending 3” above the deck.  A template is included in the practicum.  The upper part of the cheek is called the hounds and is thicker than the rest of the cheek.  The photo shows the cheek before and after shaping.

The outline of the cheek was drawn onto both sides of the mast.  This outline marks where the mast needs to be flattened.  The hounds remain flat but the rest of the cheeks were rounded over.  The apparent concavity in these cheeks below the hounds is an optical illusion. 

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The cheeks were then glued to the mast.  Look at the straight line extending up the mast on the side view and the step-off above the hounds fore and aft.


The next step was to make and install the bibs.  These are forward extensions of the hounds and their purpose is to support the trestle trees.  They are the same thickness as the hounds and are attached with a morticed scarf joint for strength. This is how I made the mortice.  Start by drawing the zig-zag mortice onto the hound.  It extends approximately three-quarters of the length of the hounds.  Because the lower end of the bib is curved, the bottom mortice cut is also curved.

Since I was using basswood, I used a #11 blade to inscribe the mortice.  I did this a few times, deepening the cut with each pass.  Once I was halfway through the hound, I used a chisel to remove the wood from the mortice.  I have used pencil to make the joint more visible for you.  This joint would not have been caulked and so the joint would not be very visible.  It is important to keep the sides symmetric.

Next, I drew the bibs on paper.  The top of the bibs is 3/8” wide and it is half the thickness of the cheek.  I laid the paper over the hounds and made a pencil rubbing of the mortice to get the shape of the tenon.  Each side will be slightly different so two templates were needed.  The one below is marked “S” for the starboard side.

The front edge of the bibs was rounded over and installed; the top edge was left flat.  There is a forward angulation to the bibs to allow the trestle trees to rest on them parallel to the water line.  The top edge of the hounds and bibs should form a straight line.


 
 

Holy moly etc.

I can confirm that the smell is amazing!
shawn

Masts are not the same diameter or shape from the mast step to the masthead.  The Royal Navy had exact specifications for every section of the masts and yards and their rigging.  Real masts were made up from multiple pieces of wood.  This increased their strength and allowed the use of smaller diameter trees.  My mast was made from a square poplar dowel purchased at a big box home improvement store.
The mast head is square and the rest of the mast is initially round.  To transform a square dowel into a round mast, the dowel will first be shaped into a regular octagon (all sides the same size).  The instructions will go into detail on how to do this and will also include a scale template of the mast shape. 
 
It is easier to shape the mast if you have extra wood on both ends.  I cut the dowel approximately 2” longer than the length of the mast.  For the kit, glue 1-2 inches of scrap wood, the same or smaller diameter than the dowel, on both ends.  The dowel was sanded down to just fit into the slot in the backbone.  I used a level to make sure it was vertical. 

The dowel was removed and I drew the centerline on all four faces.  Then, using the centerline as a guide, the templates were tack-glued to two adjacent sides of the dowel and the outline of the template was drawn onto the dowel. 
The templates were removed and I marked the transition from the round lower part of the mast to the square masthead with a few turns of masking tape to prevent damaging the masthead.  I shaped the dowel below the masking tape to match the outside edge of the template with a chisel.  The quarters were marked on all four faces of the dowel.  The 7:10:7 ratio was drawn in at the quarters and a few other locations.  I took the measurements directly from the template.  Lines were drawn connecting those marks from the bottom of the mast up to the masking tape.  You can see the marks in the photo. 

The wood outside those lines was removed with a chisel.  Two very important things to keep in mind: your tool must be sharp and, as much as possible, the wood should be removed going with the grain.  I rotate the dowel frequently, rather than finish one edge at a time.  When using wood without discernable grain, it can be difficult to see the edge of the octagon.  So when I am getting close to the lines, I run a pencil along the edge.   You can see how well the jig holds the mast securely.

And here is the final result.  You can see how the tape protected the masthead. 

Now that the lower part of the mast has been shaped, it was time to start shaping the mast head.  On the actual mast, the sides of the mast head are cut down, leaving the full thickness fore and aft.  Then, after the cheeks are installed on the sides of the mast, the mast head is built back up to a square shape.  The next photos show the mast head before and after the wood had been removed from the port and starboard faces. 
 

 
On the fore and aft sides of the mast head, I removed the wood outside the pencil lines, continuing the taper of the lower part of the mast.  The next two pictures show the mast head marked out and tapered.  Compare the appearance of the fore/aft faces versus the port/starboard ones.  You will also notice that I have started to flatten the sides of the mast in preparation for the cheeks.  Tapering the mast head was done with the Byrnes sander.  Otherwise, this was all done with hand tools.


 

Thank Andrew,
 
As with Alan, I appreciate the suggestions.
 
I should give matte medium a try, however I have been using acrylic matt varnish which is essentially the same thing with a bit of resin in it (so a bit stronger).
 
With the polyester rope the issue is that it doesn’t bond to glues as well as cotton rope does and so if you need the bond to have strength then I have found that I generally only trust supper glue or fabric glue if the joint will be under tension. I did a test a number of posts back where I tested the strength of various glues to hold a knot and fabric glue came out the winner. I then just add watered down matt varnish over to remove the shine (to be fair I coat everything in matt varnish once it is fully secured on the model).
 
With larger ropes the visibility of the glue is not a problem as it wicks into the gaps and you don’t see it, but with the tiny ropes it is hard to ensure that not too much glue goes on the surface. The other issue is the amount of bending that happens in a given area. Larger ropes (by virtue of their size) have much more gradual bends as I am working with them (sticking needles into them, getting them into place etc…). In a perfect world if I use the correct amount of glue, at the correct dilution and don’t bend the ropes much afterwards then there is no issue. The white stuff comes from either too much glue or the glue has been separated in some points from the rope leaving an air gap. I have found that with smaller ropes this is pretty much inevitable. The picture I showed was the worst example of the 4 I did just to illustrate the point (also in this particular case the area was going to be covered so I wasn’t being as careful as I would have on an area that could be seen).
 
This is all to say that it is totally possible to use glue and not have it look bad, I have just been removing it as much as possible as particularly on tiny dark ropes which I need to serve, the chances of a slight error leading to a bit of white stuff is really high. Also if I don’t use glue then it is easier to undo work that I don’t think is good enough without having to completely start over.

Work continues on the forecastle area.   With those first two beams in position I can now start working on the bulkhead that sits against them.
 
In this first picture,  I am just test fitting the three sections of laser cut bulkhead.   These (like all others)  are laser cut slightly wider and taller than needed.  
 
First...work on getting a nice fit on the center section between the riding bits.  Only worry about the width on both sides...dont worry about the height of these yet.  The two pieces on either side are next...sand the outboard side ONLY to reduce the width and get a tight fit against the riding bitts.  There will be a space between the frames and the bulkhead where the inboard planking would have been.  Try and make it a consistent width.  Again dont worry about the height.
 
Only after you get the widths taken care of should you then sand the top of each bulkhead section down so the height is flush with the top of the lower beam.  The photo shows the three sections with a proper fit all around...now its time to detail them.

Remove the three sections so you can add the uprights and simulated deck beam.  First up...sand the char from the laser cut beam pieces.   These are glued to the top edge of each bulkhead flush.  They are laser cut longer than needed so you can sand the sides flush as well.
 
Then the uprights go in position.  These are the uprights for the cabins on the lower platform.  We will be adding them a little later.  But it is easier to add these now.  They are just 1/8" x 1/8" strips cut to length and glued in place.  There are laser etched lines that show you exactly where they should go.   

 
Then glue the three sections in position permanently on the model.  Note the riding bitts will not be glued on permanently yet.  They will just get in the way when we are doing so many other things in this chapter.  So make sure you can remove it after the three sections are glued in place.
 

Riding bitts removed.

 
Now for the next layer above that.   this is handled in the exact same way.   I could have just included these on the first three section only a bit taller, but I wanted to be able to paint them cleanly and get a crisp edge.  But the same principle applies here.  Sand the widths of each first....then get the heights done.  These are flush with the top of the fcastle deck beam.   Then remove them.....
 
Paint them red.   Then add the laser cut and etched molding along the top edge.   The molding was rounded off on top and bottom.  You could also scrape your own if you want to.  
 

Then sit this on top of the lower sections of bulkhead as shown below.  The riding bitts are still removable but you must use them to get a good fit.  Glue these bulkhead sections in position now as well.
 

 
Top this off with the margin plank along the beam.  Cut a 1/4" x 3/64" strip for this.  Basically, just like you added for the quarter deck margin plank.  It hangs over the bulkhead a little bit.   The aft edge hanging over is rounded off a bit to your liking.   The forward side will leave a nice ledge or rabbet for the fcastle deck planking.
 
The only difference here is that you must notch out this plank for the riding bitts.
 
see below.   Also the riding bitts are not yet glued in position...I will let you know when its best to glue that in position.  BUT I did finally glue the fire hearth in place permanently.   Just remember to do so without its stack.  That will just break off later without a doubt.  And if you want to add anything else to the galley...do it now.   We are about to close her up for good with deck beams and knees, etc.


The three fcastle deck beams were cut to length and are just resting on the deck clamps.  I must locate their exact positions using the plans.
 

 
Thats it for now...BUT I did get a chance to cut the plan sheet up to see how my planking design will look.  Its always tricky deciding how much planking to add or leave off the model.  I think I am liking this particular cut-away with some planking removed.  You can still see quite a bit of stuff down there...
 
The hearth stack was just placed on top for giggles and a test.
 

 
I also did the same for the quarter deck...once again plenty of detail is still viewable down there.   I will live with these templates for a while and mull over some other possible planking schemes.  But so far I think these will do just nicely.  What do you think?

 

The lower mast and trestle trees must be made before installing the lower deadeyes.  There are many ways to make masts and yards, including using a round dowel approximately the right diameter, turning a wood blank on a lathe or chucking a dowel into a drill and sanding it down to the correct dimensions.  A fourth technique will be shown here.  The only tools required are a caliper, a sharp chisel or plane and sandpaper. 
 
A jig is needed to hold the wood during the shaping process.  The picture below shows two types of jigs.  The top two homemade jigs only differ in the diameter and length of wood they can hold.  The lower jig was made by Hobbymill, which is no longer in business.  It is a single jig with multiple sized slots.  I prefer the security of the single size jig.  With either type of jig, the final diameter of the mast or yard must be greater than the height of the V-slot on the jig.  The practicum will give instructions for making the jig.

Before going any further, a few terms need to be defined.  The part of the mast above the trestle trees is called the mast head.  Below the trestle trees, the mast is divided into “quarters”, starting at the mast step in the hold.  “Cheeks” (not illustrated) run on either side of the mast below the mast head and provide additional strength to the mast.  The “hounds” are the upper parts of the cheeks.  Later era ships have a “fish”, similar to the cheek but located on the fore side of the mast.  The relative length and shape of these pieces vary by size and type of ship, country and era.

 
 

This ship’s main mast channels are 13’ long, 18” wide and 4” thick.  They are made by laminating three layers of 1/32” sheet together.  The middle layer’s grain is oriented 90 degrees to the outer layers for added strength.  I weighted the channel down while it was drying to prevent warpage.  In actual practice, there would be a slight taper of the channel from the hull to its outer edge, but for this project I ignored that. 
 
The fore end of the channel is located just behind the aft side of the mast.  There are recesses cut into the fore and aft ends of the channel.  The deadeye strops fit into mortises cut into the channel and a decorative strip holds everything in place.  The channel template shows the locations of the deadeye strop mortices. 

The location of the fore end of the channel was marked on the hull.  It is 2.5 feet below the rail and runs parallel to the wale.  Templates were used to get the exact shape.  I used the template from making the cap rail as a starting point and modified it to exactly fit the shape of the hull.  The openings for the deadeye strops were made by cutting shallow grooves into the channel and connecting them with a 2 mm chisel.  A #11 blade will also work.  The location of frames 4 and 6 were marked on the inner edge of the channel and 22-gauge brass wires were inserted at those spots for strength.  The fore and aft edges were rounded over but the long outer edge was kept sharp.


You may have noticed that the deadeyes are not evenly spaced.  On the actual ship, a gunport was located between the third and fourth deadeyes.  I decided to keep things simple and not model the gunport.  If you want, the spacing between frames 5 and 6 will allow you to add one.With the channel installed, a clear finish was applied to the exterior of the hull.  After the finish dried, I sanded the long outer edge of the channel to remove the finish.  This will help adhesion when the decorative strip is added after the deadeyes are installed.
 
 

Looks great Eric.
Brian, I use one of the magnetic squaring jigs when it's possible to build off the model.  When it's scratch I always use it.

Looks great Eric.
Brian, I use one of the magnetic squaring jigs when it's possible to build off the model.  When it's scratch I always use it.

Based on popular demand and multiple requests, a package of smaller door handles is now available.   This multi-pack gives you 30 each of the 3/16" tall handles and now 1/8" tall handles.
 
In addition ....a multi pack of smaller door hinges is also available.   You get 16 each of 1/8" and 3/16" tall Hinges.   In both styles....
 

 

Looks great Eric.
Brian, I use one of the magnetic squaring jigs when it's possible to build off the model.  When it's scratch I always use it.

The books are a great addition - really personalizes the model.

Looks great Eric.
Brian, I use one of the magnetic squaring jigs when it's possible to build off the model.  When it's scratch I always use it.

Looks great Eric.
Brian, I use one of the magnetic squaring jigs when it's possible to build off the model.  When it's scratch I always use it.

Looks great Eric.
Brian, I use one of the magnetic squaring jigs when it's possible to build off the model.  When it's scratch I always use it.

Looks great Eric.
Brian, I use one of the magnetic squaring jigs when it's possible to build off the model.  When it's scratch I always use it.

Not back in that cabin….take a look at the original draft.   The captains stateroom is on the lower platform….an even smaller space.  These were small vessels and working mainly coastal.  
 
Smaller crew and even smaller spaces.  Heres a look at the original draft and cabin spaces.
 

 


 

Well, I said I'd work on either the hog chains or the main cabin, and for once I stuck to the plan.
 
Building the rest of the cabin was mercifully straightforward, to the point that I didn't take many in-progress shots. I used some sheets of board-and-batten wood left over from past model railroad projects to lay out the walls, and scavenged close-enough windows from my scrap box. Here are the walls well underway, showing the bracing in the back and the carefully cut-and-fit holes for inserting the windows:

I painted everything white, then glassed in the windows the same way as the pilot house (CA plus scrap clear packaging), then added shades using some old sailcloth material from a past ship kit. When that was done, I assembled the structure using my magnetic squaring jig:
 

And here's the result:
 

Here's the cabin test-fit on the rest of the model, with relevant photos in the background:
 


It's been stressful around here lately and I needed a simple project that didn't require too much thought. This fit the bill perfectly. Doing the roof should be easy, too. Then I'll mark its location carefully and start laying out the hog chain braces.
 
Thanks as always for following along and giving feedback, whether through likes or comments. You all keep me going!

Model Expo has licensed the Midwest line of boat models from Midwest and are now manufacturing the kits.  Check their catalog.  They are also distributing some of the kits to Micro Mark.  Check/compare the prices.  Model Expo likely lower.
 

One of the benefits of working at 1/32" scale is of course the size.  I think its easier to handle the parts and keep things neat and tidy.  But in addition to that you can really get a lot of details in there.  Stuff I would never attempt to add on smaller scales.  Further, 1/32 and better yet 1/35 scale is a very popular modeling scale.  There are so many aftermarket parts and details available for builders at this scale.  This includes figures and accessories.  Like the small cups and pitcher.   Its all readily available on Etsy or Ebay.   Its also fun to just look.   I am waiting on a few other things I made add.  
 
The barrels are Syren barrels.   I am also getting some new ones in stock I think you guys will like.   It might be a while though.
 

The checker is still very tiny but that is laser cut by me including small very teensy checkers.  The stools are also laser cut in cedar and very differnt from the cushy chairs in the great cabin for the officers.
 

The cups and tea cups and teapot are all 3d prints from EBAY.  They were cheap and there are so many to choose from....you can add crates and boxes full of food and pots and pans and utensils. Its really just up to you and how much fun you might want to have with it.
 

The officer in the great cabin is from Vanguard.  It had a tall hat so I removed that and just shaped some hair in the traditional pony tail of the day.   I didnt want to really paint these items as I want them to all fade into the background.  I want to keep it all very suggestive and simple.   So rather than paint everything with realistic coloring with all the uniform colors and fanfare,  I am just finishing all this stuff as if it was wood color...and carved.   Its a minimalist approach so the ship itself takes center stage.  But it will all be covered and just barely visible when the decks are planked.  But still you might just get a glimpse and a happy surprise if you look hard enough.   I think it will be fun.
 
I do actually have a few more 1/32 and 1/35 scale odds and ends coming in the mail.    We shall see if they make the cut and I add them to the model.  I dont want to over do it.  For all you guys who would do the same...try and stick with 1/35 scale details.  They are plentiful and just a tad smaller and look better on the model.
 

 
Chuck
 
 

Model Expo has licensed the Midwest line of boat models from Midwest and are now manufacturing the kits.  Check their catalog.  They are also distributing some of the kits to Micro Mark.  Check/compare the prices.  Model Expo likely lower.
 

I have the Dremel disc/belt combo - kicks up a dust storm - relegated to the wood shop where the dust doesn't matter. 
Got the Byrnes disc sander - it captures 99.9% of the dust, and is a world apart from the Dremel unit.  I was impressed that the Byrnes unit keeps spinning for darn near a full minute after killing the power - that's a matter of mass and great balance.  The disc runs true with no movement along the axis - the Dremel quits spinning in about 3 seconds and there is very noticeable movement along the axis. 
The Dremel disc will never be used on a model again - the belt is OK for non-model use but when the last belt I have is worn out the garbage guy can have the unit.
All that said I personally think it's a better unit than the one that started this thread.
Kurt

The bit pins are 9” square posts.  The crosspiece is 8’ x 10” x 3” and connects the two pins.  It is morticed into the pins 3’ above the deck.  Shape the ends of the crosspiece as seen in the picture.  I raided my scrap box again for these pieces but the kit will contain the correct thickness of basswood to construct them.

 
I used the previously drilled pilot holes to locate the centers of the bitt pins and lightly  traced the outline of the bitt pin onto the deck.  A series of holes was drilled inside the outline and they were connected with a #11 blade.  They were enlarged with files until the openings were just large enough to allow the bit pin to pass through them.  They will not be permanently installed until later to make installing the mast easier.

This is how the model looks with everything temporarily installed.

Other than installing the channels, the hull is complete.  Next, the wale was painted.  The hull planking was masked off above and below the wale.  I used three coats of artist’s acrylic paint diluted 1:3 paint to water, sanding with 400 grit sandpaper between coats.  I remove the tape as soon as the last coat has been applied to prevent paint adhering to the tape.


 

The NRG is an educational organization, dedicated to providing our members with the knowledge to improve the quality of their model ship building.  One of the most common problems model builders have is rigging their model.  Kit instructions are poor.  Often, the materials provided in the kit are improperly sized or the cheapest that the manufacturer could obtain.  We all know that blocks are not square!  I wanted to develop a project whose purpose would be to teach ship modelers how to mast and rig a ship without having to build a complete hull.  This model is a 1:48 scale cross-section at the level of the main mast of a late 18th century British sloop of war, Swallow 1779.  To keep the size of the model manageable and eliminate the need for a building board, the hull is cut off just above the waterline.  For the same reason, only the center portion of the lower yard and the lower part of the topmast are constructed.  Also, because this is a cross-section, certain lines, such as the stays and backstays, are not included.  My emphasis will be on demonstrating techniques to improve your rigging skills.  Skills that can be used on your next project.
 
As this was developed as a teaching aid, certain shortcuts and compromises to historical accuracy were taken.  Wherever possible, I have used measurements provided by the plans and such authorities as Steel and Lees.  I apologize in advance to the master modelers who might criticize my shortcuts.  I have kept the use of power tools to a minimum.  The only thing that is outside the normal collection of hand tools is a serving machine.  The Guild hopes to begin selling this kit in the next few months.
 
The kit contains all the materials required to complete the model.  But I always keep my scrap box nearby for those times when a piece of a contrasting color wood is desirable.  I will mention those times as the build log progresses.  Also, the build log is made up from the best photographs taken from three builds of this model.  A sharp eye will notice some differences in the wood color because of that.
 
The hull is constructed in typical plank on bulkhead style.  There is a notched spine and notched bulkheads.  The laser cut sheet of one-eighth inch basswood ply also contains a template for the top and four types of spacers, A through D. 

The spine and the frames are assembled as seen below.  Frame 1 is installed with the printing facing aft.  This gave me the option of painting the exposed bulkhead after construction was completed.


 
The mast fits in the slanted slot between Frames 3 and 4.  To keep the mast vertical, support spacers are glued on both sides of the spine.  They will be sanded flush to the spine when the hull is faired. 


To prevent the hull from twisting and to strengthen it, spacers are placed between each frame.  The three aft spacers are “B”, the next one is “C” and the two foremost ones are “D”.  They are placed close to the edge of the frame for maximum stability.  The laser char only needs to be removed from the fore and aft sides so that their surfaces are flat.  If too much wood is sanded off, I glue strips of paper onto the edge as a filler to prevent distorting the hull.
 
The hull and deck were faired so there are smooth curves fore to aft.  I used a sanding block for this.  I did not fair the bulwark extensions (the thin strips of wood above the deck) to prevent them from breaking off.  This model has a significant camber to the deck.  Sanding sticks help getting into the corners.  You can see that the mast supports have been sanded down to match the height of the deck.

Next up is planking the hull.