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Posted (edited)

The project was started just after Christmas with becoming familiar with all of the included wood and support pieces.

 

The laser cut planking is excellent and actually feels a little more hard than the strip cut wood. Also, it seems to hold a better egde. The BOM states "Basswood or Limewood(European Basswood)" so I'm wondering if that explains the difference. One of the laser cut parts, the profile mold, did not match the plan around all of the the perimeter ( sheet 1A) but was satisfactory in the critical areas. (Edit:) Also, the horse support notches as well as the hull mold notches are not to be trusted. For me, all alignment was referenced from the waterlines, especially WL#4. i.e. Mold alignment from WL4 and plank alignment from WL1 to WL4.

 

The supplied manual/guide is a treasure of information and the plans (save for above) are very well done i.e. thin lines and they all tie back to each other(so far).

 

I'll try to keep up with the web resources I have gratefully used:

Senior Old Salt

John Flemming

Lester Palifka

Raymond Diaz

 

3 ply lamination making up the stern rabbet and keel skarf. It held the curve nicely.post-27286-0-91139700-1484255412_thumb.jpg

 

All the hull molds and profile mold were square and straight at this point except #1hull mold. It was rocked a little down to the left at this point. Here it's de-glued and straightened up with a little post.

post-27286-0-67621900-1484256018_thumb.jpg

 

All the battens so far are attached use a medium CA glue by wicking it into the joints. I'm trying to avoid cleaning up the excess glue later on. post-27286-0-06140100-1484256661_thumb.jpg

 

Retro note here from 2/12/17: To make things a little easier later while positioning the thwart #4, note that the aft of the centerboard slot will determine the position of the aft of the centerboard case. The aft of the #4 thwart should line up (see plans) with the aft of the centerboard case. That all being done should place the ends of the thwart between two frame timbers, avoiding extra carving of the thwart. I’ll copy this edit into the appropriate frame layout post.

 

Four flat planks are attached. Planks #5 & #6 need to be curved around the molds. A nice piece of cove molding is supplied with the kit.post-27286-0-44142200-1484257252_thumb.jpg

 

post-27286-0-05911200-1484257270_thumb.jpg

Edited by Mike_In_RI
Finished
Posted

Thanks Steve. Please jump in if you see anything out of line.

 

Planks #5 and #6 are in. These are the two that are rounded at the hard turn of mold 3 and lesser turns at molds 2 & 4.

 

I'm still trying to wick CA (Loctight Professional) into the batten/plank joints on the inner hull to avoid the glue cleanup on the outer hull. Prior to that, I tested several CA wicked batten/plank joints and they all looked tight and strong...so far.  It's pretty easy to do that up to plank 4 but as the planks become more vertical, the CA application is difficult to see... even with a mirror. So, I (carefully) drilled 4 holes with a Forstner bit into the base which made things easier to see. I'm really having fun with this kit.

 

post-27286-0-92855000-1484508892_thumb.jpg

post-27286-0-98710700-1484508979_thumb.jpg

 

Current To Date:

post-27286-0-10092200-1484509012_thumb.jpg

 

Posted

Hello Mike, welcome to the "club".  I just finished my whaleboat a few days ago.  It's really a fun project.  Looks like you're off to a good start.  I have tons of information on this subject, much of which is on my website.  Feel free to check it out and be sure and ask questions if needed.  I built mine with the sails up and rigged as a Spritsail w/Jib Beetle boat.  Have fun, let me know if I can help.

John

website & page:  http://www.charleswmorganmodel.com/whaleboat-build-log-by-john-fleming.html

John

Current Current Builds:

US Brig Niagara on my website

FINISHED BUILD LOGS:

New Bedford Whaleboat - page on my Morgan Website:  http://www.charleswmorganmodel.com/whaleboat-build-log-by-john-fleming.html

C.W. Morgan - Model Shipways 1:64 http://modelshipworld.com/index.php?/topic/1785-cw-morgan-by-texxn5-johnf-ms-164-kit/

USS Constitution - Revell 1:96 http://modelshipworld.com/index.php?/topic/1796-uss-constitution-by-texxn5-johnf-revell-196-kit/

 

website US Brig Niagara Model http://www.niagaramodel.com

website Charles W Morgan Model http://www.charleswmorganmodel.com

website PROXXON DISCOUNT TOOL STORE http://proxxontoolsdiscount.com

Posted

Hi John, thank you for the offer to help. Actually this is a coincidence, I just finished pouring over your site this morning! No kidding. You sir, have put a lot of time into this hobby.

 

I know I will need some input in a few days. At least for now, I plan on painting this one in whatever colors are used at the New Bedford Museum. So, I really need to find the most appropriate paint, brush/spray, prep coats, etc. to get a nice job.

 

1. How did you apply the yellow? It looks sprayed.

2. What adhesive did you use for the ceiling planks to the inner hull. i.e. What sticks to the paint? 

3. What type of paint(s)? I'm familiar with scale WWII aircraft colors where Humbrol provided official Army/Navy color matched paints. Is there anything like that for model shipbuilding?

 

 

Thanks for any input & happy RV-ing.

Mike

Posted

A little too late.... almost.

 

The whaleboat requires beveling the entire length of two planks near the keel and three planks near the sheer line to provide the clinker overlap. Near the keel, I cut the bevel in by hand using a very sharp 1/4" chisel. It worked ok but any high points will create small gaps. Filling/sanding the high points rounds over the joint. I tried a few different ways to improve contact between the two planks....

 

Regular chisel/file method. It leaves some small gaps and round overs.

post-27286-0-55107900-1484664603_thumb.jpg

 

The chisel is clamped to a carpenter angle finder. The cut is now flat. It acts more like a draw plate then a scraper.

post-27286-0-13328300-1484664902_thumb.jpg

 

Here's a standard Stanley blade in place of the chisel. It chattered a little but still cut flat.

post-27286-0-06361700-1484665091_thumb.jpg

 

The almost final version. The angle finder plate is removed from the handle and the blade is clamped in the handle slot. The cut is flat and controllable when drawn through lightly. It will dig in a little where the grain direction reverses. Zooming in on the basswood will show the cut. I haven't tried any other woods.

post-27286-0-80754900-1484665751_thumb.jpg

 

Maybe someone knows of something that already exits that will serve the same purpose?

 

 

 

 

 

 

Posted (edited)

The last strake is in along with the 1/8" x 1/8" ribband which keeps the hull shape intact. On inspection, the outer edges of both #1 and #5 molds show a slight creep towards the center. This seems to agree with the manual which states that the hull tries to flatten out in these areas when the molds are removed:

post-27286-0-40043400-1484960173_thumb.jpg

 

Two shots of the build as of today.

post-27286-0-47187500-1484960307_thumb.jpg

post-27286-0-18145000-1484960326_thumb.jpg

 

This shot shows the marking out the frame positions on the keel. It's just a paper template matching the frame positions relative to mold #3. There is a slight gap between the bottom of the mold and the keel for the paper to fit. The method recommended in the manual was a little awkward for me.

post-27286-0-50302300-1484960712_thumb.jpg

 

I have decided to paint the model to match the port bow boat on the Lagoda at the New Bedford Whaling Museum:

Hull- Dark Green

Sheer Strake - White

Gunwale Strake - Black

Interior -  Light Green

Ceiling - Grey

 

Extra credit question: Anyone know the purpose of the white circles on the thwarts? (I don't know the answer.)

post-27286-0-45571800-1484961618_thumb.jpg

Edited by Mike_In_RI
Posted

Thanks Steve. Those white circles will drive me crazy. It's not mentioned in the build guide although I'll re-read it to make sure I didn't miss it.

 

I'm taking a break from building anything into the inner hull until I research more on the sequencing of sealing/painting/etc.

Mike

Posted (edited)

This site has been a great resource for narrowing down paint products and methods. The last time I airbrushed had to have been 15 years ago and I was way behind the times regarding the use of acrylic paints. thinners, etc. I've settled on this sequence for the whaler paint job. Comments are welcome .. I need all the help I can get:

 

Interior hull ... Two brush coats of Minwax water based sander sealer with sanding in between. Then airbrush the interior hull color as much as I can reach.

Paints ... I can easily get Golden Artistic paints for both airbrushing and brushing. There is a good color match to the exterior hull green but the other colors would need to be mixed. I can get just a few Vallejo Model Air and Model Color colors locally and more online but it looks like I'll need to mix them as well. It may simply come down to how easily one or the other will airbrush. 

Same prep for the exterior hull, then airbrushing the dark green planking and hand brushing the sheer and gunwales.

Topcoat... flat varnish(?).

 

Here is the hull when first popped out of the mold. It was stuck at first from a spot of glue between the hull and one of the molds. It finally came out with a scary POP but all was well.

post-27286-0-97795200-1485637470_thumb.jpg

 

Instead of the recommended pins, I tack glued a piece of basswood to simulate the centerboard. It was easier then pinning and the subsequent trimming of the frames to fit. Pins were used for the rest of the job. If I were to do it over again, I would have pre-drilled the keel for the pins.

post-27286-0-78187000-1485637645_thumb.jpg

 

Retro note here from 2/12/17: To make things a little easier later while positioning the thwart #4, note that the aft of the centerboard slot will determine the position of the aft of the centerboard case. The aft of the #4 thwart should line up (see plans) with the aft of the centerboard case. That all being done should place the ends of the thwart between two frame timbers, avoiding extra carving of the thwart.

 

post-27286-0-39822600-1485637671_thumb.jpg

 

I tried several ways to mark out the frame positions before gluing. The center sections are not difficult to mark accurately but the outer sections are curved too much in my opinion to use a divider or spacer held against the hull. This little spacer is held perpendicular to a mold for each measurement and made it easier to mark with a pencil.

post-27286-0-14745700-1485638259_thumb.jpg

 

The frames are in and beveled at the top near the inwales. I used 1/32" x 1/16" MAPLE laminations instead of the provided basswood. The kit provides basswood but the build manual suggested holly or maple and I was curious about using other woods. I was pleasantly surprised how nice the maple worked for the frames in that they bent very easily and did not get as "fuzzy" as basswood when wet and worked into the bend. post-27286-0-76695200-1485638971_thumb.jpg

Edited by Mike_In_RI
Posted

Thanks Pat & Steve. Don't forget.... all comments welcome. I'm just getting back into this and "don't know what I don't know" yet.

 

Just yesterday, I dragged my (very patient) wife to the New Bedford Whaling museum with a pocket full of paint samples to get as close as I can to the inside and outside hull colors I need. Today, I'll do some mixing but am still waiting for some Vallejo paints to arrive in the mail.

 

In the meantime I'm going to test some of the copper etched nails that came with the kit. They look a little out of scale and there were only 100 pieces that came with the kit. So, I might just skip them on this model and save nailing for the next model. Maybe there are better ways to simulate the nails ... a little more homework to do....

 

Mike

Posted (edited)

The hull is sanded inside and out. Sanding inside the hull was torture as I was reluctant to use the sanding/sealer before the frames were installed.... worrying the adhesive would not bond as strongly. So, with the frames in, I then used the sanding sealer and sanded in between all those little sections. In any case, that's behind me now.

 

I like the look of the plank lines in the hull rather than having a totally smooth surface but in some cases the gaps were a larger than wanted. I used straight Elmer's Wood Filler to fill the gaps along with vinyl electric tape for masking and a clay knife to work in the filler. The knife is run perpendicular to the tape. The tape provides a little edge to scrape the filler across like scrapping something off the bottom of your shoe :). Also, the vinyl tape can take the curves without wrinkling.

post-27286-0-77735400-1486249497_thumb.jpg

post-27286-0-60081000-1486249523_thumb.jpg

 

A small scraper smooths out the excess nicely.

post-27286-0-43932600-1486249603_thumb.jpg

 

The thwart riser height should be measured carefully as per the plans and guide. Thwarts 4 & 5 need to land right on top of the centerboard case.

post-27286-0-74610000-1486249897_thumb.jpg

 

I'm still waiting for the exterior and interior hull paints to arrive for mixing colors to match the chips. In the meantime, the stem, stern and bailing well area was hand painted grey.

post-27286-0-37026200-1486250169_thumb.jpg

 

At this point, I'm unsure if I should airbrush or hand paint the inwales area.

 

Mike

Edited by Mike_In_RI
Posted

Mike, sorry for delay in answers to your questions as I just read them.  I don't get here as often as I should.  The paint is Rustoleum from Walmart and it is a spray.  I bought the yellow, blue and white colors.  Word of caution is to spray many light coats to keep it from building up and giving a crackle finish.  The Wood Glue PVA Sig Bond Glue is what I used (Hobby Lobby) as well as Testor's Green Cement and a CA glue.  Hope this helps.  PM me or use the contact page on my website for a faster response.  Looking good - keep up the good work.

John

John

Current Current Builds:

US Brig Niagara on my website

FINISHED BUILD LOGS:

New Bedford Whaleboat - page on my Morgan Website:  http://www.charleswmorganmodel.com/whaleboat-build-log-by-john-fleming.html

C.W. Morgan - Model Shipways 1:64 http://modelshipworld.com/index.php?/topic/1785-cw-morgan-by-texxn5-johnf-ms-164-kit/

USS Constitution - Revell 1:96 http://modelshipworld.com/index.php?/topic/1796-uss-constitution-by-texxn5-johnf-revell-196-kit/

 

website US Brig Niagara Model http://www.niagaramodel.com

website Charles W Morgan Model http://www.charleswmorganmodel.com

website PROXXON DISCOUNT TOOL STORE http://proxxontoolsdiscount.com

Posted

Looking forward to your painting of this one. Regarding painting by hand vs airbrush/spray- if you can get the surface sanded well, then you should be able to get a good finish by hand on the paint. On my longboat, the finish of the paint inboard was not as smooth as the exterior because i was not able to sand the area well. Sorry- can't offer advice on the spray paint or airbrushing.

Steve

Posted (edited)

John and Steve, I decided to airbrush as much as possible as I need the practice. Most of the time was spent on mixing paints to get the right color... or at least as close as possible.... counting drops of paint! Sanding was difficult in the hull interior in the tight stem and stern areas. That's the area that had most of the glue squeeze out. Here are the latest log shots.

 

The thwart risers were too stiff to clamp and holds while maintaining the required position for the height of the thwarts so they were soaked in water for 10 minutes and clamped while drying.

post-27286-0-67252100-1486771082_thumb.jpg

 

 

This is and interior shot of the subject whaleboat at the New Bedford Museum:

post-27286-0-72866700-1486770688_thumb.jpg

 

 

This shot shows light green airbrushed in the area behind the not yet attached thwart risers. I tried a few different ways to mask the individual frames for the gluing process.  It was taking too much time so I end up airbrushing over them and scraped the paint off afterward.

post-27286-0-88566500-1486771460_thumb.jpg

 

 

Thwart risers attached:

post-27286-0-83672800-1486771541_thumb.jpg

 

Here, the thwart risers were airbrushed in place. The ceiling planks were airbrushed first then attached.post-27286-0-60298100-1486771927_thumb.jpg

 

.... on to the centerboard.....

Edited by Mike_In_RI
Posted (edited)

Manual Errata Note: (page 76) "Both ends of the ceiling ........ These should be cut and finished from a sheet of 1/32" veneer;..."

 

On the kit inventory parts list (mine is form WPPL2033), the veneer thickness is corrected to 1/16".

Of course, I read that correction one day too late! At least they came out without wrecking anything.

 

(edit here)

So, 30 minutes later.... I see the 1st ceiling plank (laser cut) that goes under the the thwart riser is 3/64". A 1/16" ceiling piece under that will look noticeably too thick and the section view on plans imply the same thickness as the laser cut ceiling plank. I'm going to use 3/64" leftover material from the laser cut sheet.

 

One other potential pitfall is in regards to the lower ends of the centerboard. They should look like the photo below. It's described and called "towing" on page 77 and is included in the drawings but may not be immediately clear until page 92 of the manual.

post-27286-0-64544100-1487015886_thumb.jpg

 

Mike

Edited by Mike_In_RI
Posted
Posted

Hi David, thank you.

 

The whaleboat can be gussied up for several different jobs.

Yes, that's a dilemma for me, at least for a little while. I just bought the (very useful) Willets Ansel book... "THE WHALEBOAT" which has an illustration called "Deck View of Whale Boat Ready for the Chase" which caught my eye. So, I'm thinking about that but haven't locked in yet. There is so much gear loaded in the boat a lot of the model detail can get buried.

Posted

The model doesn't ship with 1/32" basswood for the ceiling plank. Not having any of that yet I worked on the two cheek pieces next. BTW, my guide has a typo calling for 1/4" x 3/8" x 1 1/2" stock for the cheeks. Actually, it should read 1/2" x 3/8" x 1 1/2".

 

These pieces were a little tricky in that the vertical plane of the cheek that is attached to the stem needs a very specific relative alignment to the plane that attaches to the gunwale strake by way of the rabbet. That is, if the forward/aft cut of the gunwale rabbet is too shallow or deep, the forward part of the cheek will pull away from or push on the stem. Also, if the vertical plane of the rabbet is not correct, the forward part of the cheek will twist into or away from the stem.

 

After a couple of practice tries with balsa, I found it was much easier to work the cheek pieces while they remained attached to the basswood block. 

post-27286-0-09679200-1487534761_thumb.jpg

 

post-27286-0-41062800-1487534991_thumb.jpg

post-27286-0-34857800-1487535239_thumb.jpg

 

Only one cheek is attached now. The kit supplied a wooden piece for the roller but I’d prefer brass.

post-27286-0-82670300-1487535383_thumb.jpg

 

The ceiling planks were added without the centerboard in place just so my knuckles could fit. Also, I intend to airbrush them and think it will be easier with a more open area. The long reach clamps come in handy for these planks. They have (desirably) less force than a typical clothespin. The tips are made from balsa and are much less likely to dent the wood especially when wet.

post-27286-0-55910900-1487535849_thumb.jpg

 

post-27286-0-46142400-1487535899_thumb.jpg

 

This is how she sits today.

post-27286-0-18773100-1487536112_thumb.jpg

 

... a couple more ceiling planks then onto the inwales and gunwales...

 

Mike

 

 

 

 

Posted

 

Curious to see that illustration if possible.

Steve

Hi Steve, the last shot has a reference at the bottom.

 

"The Fisheries and Fishery Industries of the United States" by George Brown Goode.

 

post-27286-0-67069600-1487537041_thumb.jpg

post-27286-0-11098800-1487537066_thumb.jpg

post-27286-0-64669500-1487537088_thumb.jpg

 

Mike

Posted (edited)

Once a year, my wife suggest I get rid of the lathe. :( Finally I get to tell her I produced a critical part for my whaleboat project. As mentioned in an earlier post, the kit included a wooden pulley wheel while the full scale part is made from bronze. So, after one broken drill bit and two tries, this little wheel should be ok.

WB-small_155.thumb.jpg.6abed93df6fba3ce725c9f16f9a5ba17.jpg

 

WB-small_156.thumb.jpg.9fc4b8250ace7399eaa268c183b44b1e.jpg

 

The ceiling planks are attached. The stem and stern sheets as well as the centerboard are made from 1/16" walnut and left in a roughened state as suggested in the build guide.

 

 

WB-small_151.jpg

 

Sorry, the photo above should be turned horizontally... the site seems to want it vertical. This is the up to date status of the build with ceiling planks airbrushed with 3 coats of grey. The centerboard case in not glued in yet.

Mike

WB-small_153.jpg

Edited by Mike_In_RI
Posted

Hi Pat & Steve, thank you for your comments. Not much to show today. I just finished gluing on the inwale & gunwale boards.... needing to rob more of my wife's clothespins.;)

 

I've been testing different varnishes i.e. the Krylon matte suggested in the build guide vs. trying to get something to shoot with the airbrush. I like the flat look it has now with just the paint so I don't want anything more than a matte shine. Vallejo has a matte acrylic varnish that I'm testing today.

 

This shot is using a flash:

Left - Vallejo matte with one dust coat using 5:1 varnish to thinner. I have to add more to get a protective coat.

Center - Just paint over sanding sealer

Right - Krylon Spray Matte. I can tell it will be hard to control the volume on the inner hull.

 

WB-small_158.thumb.jpg.40fe944fbb019d1e64986533f7ece13a.jpg

Woops again.. the site is rotating the attachment. Anybody know how to get around this?

 

Mike

 

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