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nickedw

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Posts posted by nickedw

  1. Fun with mice today.

     

    I'm trying to produce a decent looking mouse for the next stage of my build, so I turned a wooden former on the lathe from scrap dowel

    victory-mouse-5.thumb.jpg.a50b3cd229283d3067cd5c9fcbb8a62f.jpg

    I then modified my server that I built a few weeks ago, by adding a couple of nylon gears I had in the parts bin, and then threading them with .25mm  thread

    victory-mouse-6.thumb.jpg.3e846c63c100b447e03c71d92cc91e70.jpg

    I then carefully pulled them in to the base of the mouse taper, ensuring they were evenly distributed

    victory-mouse-8.thumb.jpg.8d0ac7c2ef4bb7173501c905699f807c.jpg

    victory-mouse-9.thumb.jpg.61190872faccdfedd097d5af3cdeebe7.jpg

    After that it was just a question of darning a covering for the wooden mouse formed, here's how it turned out

    victory-mouse-2.thumb.jpg.e9c178897426e6b06b2275381b20ad0c.jpg

    victory-mouse.thumb.jpg.44a997b9482cdfbaad441468aa3ab98e.jpg

    victory-mouse-3.thumb.jpg.cbbbcf732bc61bfba39481c49bfa23d9.jpgvictory-mouse-4.thumb.jpg.ebe8b52fc072030ec791869481b2f453.jpg

  2. Hi everyone, I’ve been doing a bit more work on my Victory. 

    I was never very happy with my mast-making set up, I have a model engineers metal working lathe, and a little ‘toy’ mantua lathe I’ve never really used. 

    So I thought I would put some effort into getting a better setup. 

    The main issue with the mantua lathe, is it’s all made out of polycarbonate so the Chuck is a bit rubbish and doesn’t tighten properly, so long thin pieces slip, whip and destroy themselves. 

    To cut a long story short, I decided to start drilling some holes in it...

    D894903B-EAC5-4D09-917A-109D9AB79529.thumb.jpeg.45f4922f2215e00f412f8f1464bc4f86.jpegEEE5517A-2C39-42BF-A6A0-7F2CEA47A915.thumb.jpeg.181f78a2becccd589f34787a5aba2751.jpeg

    So one in the tightening ring to get some leverage, with a steel rod inserted, which transformed it into a useful bit of kit from someting I was about to abandon, so while I was drill-happy, I also drilled 8 indexing holes and added a ply strip as you can see, that gave me the ability to cut squares and octangons easily as well as turning. 

    This works really well I think:

    5A406377-887F-4B29-BAF9-00789D874DEE.thumb.jpeg.bafae87b050a05df26d89c1102c5cf5f.jpeg81CEDACA-9343-4B07-8DDD-234FD82DFF47.thumb.jpeg.f2faf65929864d338554b102415f36e6.jpeg4C57D543-EA04-43D3-B3C5-E568C6BA7E54.thumb.jpeg.8f8216476e76308a02721c9c58e40aa0.jpegDF9E6AE8-5B29-41C8-B10D-4C6A6D8E044F.thumb.jpeg.9fd60a5e0d44b106871bb1de2f892734.jpeg

    DDD8904A-7AF2-4D90-8C5B-D00482F44135.jpeg

    416B64AD-269C-441E-A20B-7257EC36FDC2.jpeg

    A686B7DD-1358-4A0D-99F8-A345C28AD48F.jpeg

  3. Been cracking on with the much-dreaded hammock-crane netting today.

     

    Turns out it wasn't too bad. I developed a technique that uses a paper pattern cut and then folded to the shape the net needs to be. I then cut my tulle slightly larger than this, drop the both into the opening and weight down with a scalpel which is heavy enough and just the right shape to make the net conform. I then stitch one vertical end as belowIMG_1677.thumb.jpg.c7afcc135af788e29cd3ec877df2d55c.jpg

    Once a vertical end is stitched, I then fold the top edge of the tulle down and stitch the rest as below:-

    IMG_1679.thumb.jpg.bcd50e17d305801514046bc0b7362a60.jpg

    Finally seal everything with watered down PVA and trim the edges. I haven't trimmed the one in the photo yet in case you're wondering)

    IMG_1680.thumb.jpg.420c2276d199b545dbc51c47f87ad5ba.jpg

    The paper makes it conform to shape, gives a high contrast (and isolation of the work) and acts as a guide for the needle. So it turns out a job I've been dreading wasn't that bad in the end. I've also discovered how useful draping a tissue over sticky-out stuff is to prevent snags when sewing stuff like this is!

    IMG_1678.thumb.jpg.11f0b1f7bd1445e51c9e0de9d30da917.jpg

  4. After a very long lay-off, I'm back on the horse now and enjoying my build.

     

    I've never been happy with the turned brass buckets provided in the kit and the real items are very distinctive with the GR coat of arms.

     

    Nobody I can find seems to make a decent after market replacement for these, which is surprising as I think they are very noticeable and unrealistic  if left plain.

     

    So I've been considering 3D printing or making some Photo Etch, both of which I've done in the past for other projects, so I have some experience in this area

     

    In the end, I've gone for the simplest solution of ink-jet printed cartridge paper, and I think, they look OK:-

    IMG_8540.thumb.jpg.5889fbcc92092775af0a7e382d5fc6f7.jpg

     

    I've attached the illustrator file I created in pdf format, if you want to use it - PRINT AT 10% OF FULL SIZE, max dpi your printer is capable of and use good quality matt cartridge paper, not gloss photopaper.

     

    buckets.pdf

     

    When you have everything cut out, paint the back and all edges matt black first, leave a tab on one end  to make the joint, like this:-

    IMG_8534.thumb.jpg.a8ce0f03b24b82e6350b02d80af51700.jpg
    Form the curve, by rolling around a metal rod about 60% of the diameter of the finished bucket.

    IMG_8536.thumb.jpg.bb6cdb3c191bc7418b71358906472f04.jpg

    For the bottoms, I used the smallest size on my rotary punch tool to punch out cartridge paper disks, paint the paper black first as it's difficult to paint the inside of the bucket bottom!

    IMG_8537.thumb.jpg.a7086c0ecd563d93ded42e23204f9c66.jpg

    The handles are just thin strips of cartridge paper, again painted black. on all edges. This is easiest to do when attached at both ends it turns out.

  5. Hi Robert

     

    I think my brass tubing was about that in diameter, check the inside diameter.

    The wiring was a tight fit and I used very special wires.

    I doubt that you will find normal wires to go through.

    The ones I used (from work) are Kapton coated wires, the Kapton is a good insulator so is applied very thinly.

    A search online should find you a local supplier.

    Nick

     

    Robert & Nick,

                          I use enamelled wire for jobs like this (the stuff of transformers and other wound components) which is as thin as you like.

    If you're really struggling, you only actually need one wire if you use the brass tube itself as the other conductor.

     

    Nick 

  6. Whilst I'm at it, here's how I make rings for the many eyes on the vessel.

     

    I use black coated florists wire and form around the shank of a drill bit for varous sizes as appropriate

    23191218892_c3e2fbcd18_b.jpg

    23003726040_9072c9d3ac_b.jpg

     

    I find cutters fail using the extreme tip all the time, so I have ground down the top jaw of some cheap flush cutters designed for printed circuit boards (the bottom jaw is still full length to locate it the wire)

    23299520385_145179fb80_b.jpg

    This gives me rings (more or less) with a handy gap the right size to insert into kit eyelets

    23299520295_ccde348fb4_b.jpg

     

    Just flatten them when inserted, and close up the gap with pliers. I then re-spray with matt black to remove any scratches and marks caused by assembly..

     

    Here they are in use

    22671154724_63eb46dc45_b.jpg

    23299518365_c55cdccf7c_b.jpg

    23299520185_c906b410fc_b.jpg

     

    Regards,

     

    Nick

  7. Hi folks, bit more activity and I thought I would show how I made the scrolls, as I have more to make for the second side of the ship. I had considered making resin casts but as 6 of the 8 required are unique I decided it wasn't worth it.

    Anyhow, here' what I do:-

    Firstly I use an excellent rolling tool designed for forming cylinders from photo etch material. This is one of those expensive modelling tools that you agonise over buying but then proves invaluable on the times you need it so never regret purchasing.

    22931624549_f7316c2110_b.jpg
     
    It's a nicely machined alloy base with a set of rollers that match each half cylinder cut-out, I formed a couple of test pieces to show what's it's really designed for.
     
    So what I'm doing is using some lead wire (solder actually in this case)

    23216916531_d193ff460b_b.jpg
     
    dropping it into the smallest C channel,

    23299519585_cede464ec2_b.jpg
     
    then using the largest roller to compress it into the form

    23299519575_753b24f022_b.jpg
    like this
    23299519485_7e38c82a44_b.jpg
    and ending up with a nice D section
    22671153924_a982fa57ca_b.jpg
    There is excess material, flash, on either side, just scrape off with a scalpel
    23299519345_7d34023f8f_b.jpg
     
    I use the wooden kit item as a template for plastic sheet
    22672382363_1a089e0ba5_b.jpg
    and carefully form the D section onto the plastic template with the flat to the back of course
    22931623829_ce1b37d398_b.jpg
    I then use plastic rod as the centre piece and form the second rail in the same way, hot CA when happy with the curves and intersections.
    23216915681_1674c00d5a_b.jpg
    Finally I heat form some plastic strip (chamfering the end) to fill the void and with a sanding board, reduce the height of all the plastic to match the lead work. Tamiya thin cement takes all the 'noise' out of the plastic - scratches, nicks etc.
    23299518795_ddc7f9a63a_b.jpg
    Lastly, Mr surfacer is your friend to ensure everything is smooth and blemish free
    22931622939_d285bc1358_b.jpg

    And that's it. MAtches the prfolie of the brass section fairly well I think and an improvement over the kit item
    23003726210_db8663e485_b.jpg

    Here's the real thing
    23004180770_386ac976f1_b.jpg
    and the model
    23004788230_d7a04e6693_b.jpg
    Hope this may be of use to someone!

    thanks for all your support with the build,

    Regards,

    Nick

  8. Well Winter is here, so time to dust the old girl off. Lots of progress, but not many photos during construction I'm afraid.

     

    Here's where I'm up to:-

    22707745027_3cb30fa484_b.jpg

    Finished Glazing all of the gallery now,

     

    22520167274_169c80cc99_b.jpg

    Scratch built the compasses and lantern

     

    22503529464_2a32e78158_b.jpg

    Scratch built the scroll work for the mouldings by forming lead wire into a D channel and curving onto a plasticard backplane.

     

    23126281685_2a10a8629c_b.jpgbuilt all the chainplates, soldering the links for strength, and fitted the first one.

     

    22521714643_380f27dc16_b.jpgCaronades rigged.

     

    More to follow.

     

    Nick

  9. Hi all modified my tool so I can continuously vary the travel of the cutting head. This is a much better arrangement than my original index idea as you can see.

     

    Original MKI Setup:-

    post-5912-0-99473100-1379594964_thumb.jpg

     

    MKII enhancement

    post-5912-0-36064500-1379594467_thumb.jpgpost-5912-0-61567000-1379594448_thumb.jpg

    post-5912-0-83384500-1379594439_thumb.jpgpost-5912-0-83541900-1379594457_thumb.jpg

     

    This makes multiple passes much easier, maintaining a constant angle.

     

    It has a floating nut captive in the new machined pillar the adjustment screw is sandwiched between the flat plat with spring washers to allow very slight pivoting as the screw is worked. The knob is just turned from scrap acrylic sheet I had lying around in the workshop.

     

    I know it all should be linear ideally, but it works well enough for the application in hand.

     

    Thanks for your continued support.

     

     

    Nick

  10. Hi all, Nearly time for masts and I didn't fancy my chances with a draw knife or David plane, so spent the weekend modifying my trusty lathe from the 'rough-but-functional' school of engineering - this was a scrap-heap challenge, so everything you see was lying round the workshop somewhere, so you could argue I built this for nothing. should be self explanatory from the pictures I hope:-

     

    post-5912-0-80743600-1379352841_thumb.jpg

    post-5912-0-76716500-1379352850_thumb.jpg

    post-5912-0-72400000-1379352859_thumb.jpg

     

    It's designed to cut any taper (as well as cylinder) within reason with the lathe running, or will taper individual faces and cut parallel square or octagonal sections with the indexing plate and the lathe stationary. In both cases the Dremel does all the work.

     

    post-5912-0-77951800-1379352885_thumb.jpg

    post-5912-0-65020500-1379352894_thumb.jpg

    post-5912-0-08346100-1379352904_thumb.jpg

    post-5912-0-17284200-1379352913_thumb.jpg

    post-5912-0-56173100-1379352924_thumb.jpg

    post-5912-0-84401300-1379352934_thumb.jpg

    post-5912-0-84401300-1379352934_thumb.jpg

    post-5912-0-21956200-1379352944_thumb.jpg

     

    Strangely, it all seems to have worked!

    post-5912-0-59271100-1379352823_thumb.jpg

    post-5912-0-97214500-1379352832_thumb.jpg

     

    Thanks for looking.

     

    Nick

  11. Yesterday I was mostly making anchors:-

    post-5912-0-16391600-1379061697_thumb.jpgpost-5912-0-95189600-1379061726_thumb.jpg

    post-5912-0-03348400-1379061762_thumb.jpg

     

    Good fun actually, I formed the rings by winding a 'spring' of 1.5mm brass wire around a 14mm dia steel former, this was under a lot of tension, so 'persuading' with heat was applied by blowtorch, it was then a case of slicing the spring into rings with a Dremel cutting wheel, forcing flat in the vice, inserting into the anchors and soldering closed.

    post-5912-0-77664200-1379061767_thumb.jpg

    Puddening was then applied to the rings with 0.5mm black thread.

     

    The bands are just formed from my thinnest masking tape.

     

    Thanks for looking.

     

    Nick

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