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Ray got a reaction from mobbsie in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from drtrap in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
Part 2
The yards with the stun-sails booms have domed end brackets with legs, these do require some fettling, I first thinned the legs both inside and outside as they are way to thick to start with,they were glued to the end of the yard, and reshaped (see photos) I then added the rope lashings, I then made a dummy stun sail boom ( the real ones will made from hard wood dowel) to allow the brackets to be aligned, next the mid yard boom brackets were fixed to the yard in conjunction with the outer boom brackets which are not yet glued in, both brackets were set up so that the the rear edge of the boom is over the front edge of the yard which allows the 3mm blocks to be added later, and for them to be in the centre of the top of the yard. I then drilled a hole to the rear of the yard at the centre and added a 1-2mm pin to allow the yard to be fitted to the mast.
Yard end bracket as supplied
After rework
Yard brackets on with dummy boom
All brackets and cleats added
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Ray got a reaction from mobbsie in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The completion of the standing rigging
The top gallant masts were added next,plus the jib boom and martingale and then rest of the standing rigging has been done.
Top gallants fitted
Jib boom & Martingale fitted
Standing Rigging
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Ray got a reaction from mobbsie in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
Part 2
The yards with the stun-sails booms have domed end brackets with legs, these do require some fettling, I first thinned the legs both inside and outside as they are way to thick to start with,they were glued to the end of the yard, and reshaped (see photos) I then added the rope lashings, I then made a dummy stun sail boom ( the real ones will made from hard wood dowel) to allow the brackets to be aligned, next the mid yard boom brackets were fixed to the yard in conjunction with the outer boom brackets which are not yet glued in, both brackets were set up so that the the rear edge of the boom is over the front edge of the yard which allows the 3mm blocks to be added later, and for them to be in the centre of the top of the yard. I then drilled a hole to the rear of the yard at the centre and added a 1-2mm pin to allow the yard to be fitted to the mast.
Yard end bracket as supplied
After rework
Yard brackets on with dummy boom
All brackets and cleats added
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Ray got a reaction from md1400cs in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from Mirabell61 in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
Part 2
The yards with the stun-sails booms have domed end brackets with legs, these do require some fettling, I first thinned the legs both inside and outside as they are way to thick to start with,they were glued to the end of the yard, and reshaped (see photos) I then added the rope lashings, I then made a dummy stun sail boom ( the real ones will made from hard wood dowel) to allow the brackets to be aligned, next the mid yard boom brackets were fixed to the yard in conjunction with the outer boom brackets which are not yet glued in, both brackets were set up so that the the rear edge of the boom is over the front edge of the yard which allows the 3mm blocks to be added later, and for them to be in the centre of the top of the yard. I then drilled a hole to the rear of the yard at the centre and added a 1-2mm pin to allow the yard to be fitted to the mast.
Yard end bracket as supplied
After rework
Yard brackets on with dummy boom
All brackets and cleats added
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Ray got a reaction from fnkershner in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
Part 2
The yards with the stun-sails booms have domed end brackets with legs, these do require some fettling, I first thinned the legs both inside and outside as they are way to thick to start with,they were glued to the end of the yard, and reshaped (see photos) I then added the rope lashings, I then made a dummy stun sail boom ( the real ones will made from hard wood dowel) to allow the brackets to be aligned, next the mid yard boom brackets were fixed to the yard in conjunction with the outer boom brackets which are not yet glued in, both brackets were set up so that the the rear edge of the boom is over the front edge of the yard which allows the 3mm blocks to be added later, and for them to be in the centre of the top of the yard. I then drilled a hole to the rear of the yard at the centre and added a 1-2mm pin to allow the yard to be fitted to the mast.
Yard end bracket as supplied
After rework
Yard brackets on with dummy boom
All brackets and cleats added
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Ray got a reaction from rybakov in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from mtaylor in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
Part 2
The yards with the stun-sails booms have domed end brackets with legs, these do require some fettling, I first thinned the legs both inside and outside as they are way to thick to start with,they were glued to the end of the yard, and reshaped (see photos) I then added the rope lashings, I then made a dummy stun sail boom ( the real ones will made from hard wood dowel) to allow the brackets to be aligned, next the mid yard boom brackets were fixed to the yard in conjunction with the outer boom brackets which are not yet glued in, both brackets were set up so that the the rear edge of the boom is over the front edge of the yard which allows the 3mm blocks to be added later, and for them to be in the centre of the top of the yard. I then drilled a hole to the rear of the yard at the centre and added a 1-2mm pin to allow the yard to be fitted to the mast.
Yard end bracket as supplied
After rework
Yard brackets on with dummy boom
All brackets and cleats added
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Ray got a reaction from Tim Curtis in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The main and mizzen top masts are now in place, and have all their shrouds and ratlines added, phew, I am glad they are all finished and that I split it up this way, as it did make the ratlines a lot less tedious to tie,I will now most likely add as much of the standing rigging that I can before fitting the tagallants masts.
I have also included some photos of Diana with Pegasus and The lady Nelson.
Firstly a lower fold down table I used to bring the rigging to a better level to work at
Main and mizzen masts
Completed ratlines
Some photos of Diana with Pegasus And some with The Lady Nelson as well
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Ray got a reaction from schnu in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
Part 2
The yards with the stun-sails booms have domed end brackets with legs, these do require some fettling, I first thinned the legs both inside and outside as they are way to thick to start with,they were glued to the end of the yard, and reshaped (see photos) I then added the rope lashings, I then made a dummy stun sail boom ( the real ones will made from hard wood dowel) to allow the brackets to be aligned, next the mid yard boom brackets were fixed to the yard in conjunction with the outer boom brackets which are not yet glued in, both brackets were set up so that the the rear edge of the boom is over the front edge of the yard which allows the 3mm blocks to be added later, and for them to be in the centre of the top of the yard. I then drilled a hole to the rear of the yard at the centre and added a 1-2mm pin to allow the yard to be fitted to the mast.
Yard end bracket as supplied
After rework
Yard brackets on with dummy boom
All brackets and cleats added
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Ray got a reaction from fnkershner in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from Blue Ensign in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from Jim Rogers in HMS Diana 1794 by CTDavies - Caldercraft - 1:64th Scale - as built - first wooden ship build
Hi Chris.
It looks like you have only bevelled the lower part of the frames the upper parts will need bevelling as well, I would also highly recommend filling between the first few frames bow and stern with balsa, this helps to get the overall shape and makes planking easier. Also check the transom is right it is very tricky as the other Diana builders have found.
Good luck with her she is a great project.
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Ray reacted to FreekS in Admiralen-Class Destroyer 1929 by FreekS - FINISHED - Pacific Crossroads - 1:350 - PLASTIC
the model is finished. I've decided on the name Hr Ms Banckert. this destroyer was in dry dock in Soerabaya when the Japanese invaded Java, and was sunk (including drydock) by my other model Hr Ms K-XVIII (herself then destroyed by her crew). All 8 of the class were sunk in WW2, one by the Germans in Rotterdam and the others by the Japanese in the Dutch East Indies.
The first time working with PE and with airbrush has not been a disappointment. With a lot of patience it was well doable and the overall level of detail that Boris built into this model is very nice. pacific Crossroads has a set of models of many other Dutch warships that fought in the pacific, and I can certainly recommend then to anyone interested.
freek
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Ray reacted to FreekS in Admiralen-Class Destroyer 1929 by FreekS - FINISHED - Pacific Crossroads - 1:350 - PLASTIC
Last dast day of the holidays
Further work towards the stern, starting to look like a real "jager"!
Freek
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Ray reacted to FreekS in Admiralen-Class Destroyer 1929 by FreekS - FINISHED - Pacific Crossroads - 1:350 - PLASTIC
Another day work - a few hand wheels lost and mother few errors but on the whole it's starting to look like a nice destroyer.
Freek
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Ray got a reaction from drtrap in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from davyboy in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from Timmo in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from Bettina in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from tarbrush in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from Beef Wellington in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
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Ray got a reaction from fake johnbull in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band
-
Ray got a reaction from gjdale in HMS Diana 1794 by Ray - FINISHED - Caldercraft - A 38 gun Heavy Frigate
The Yards Part 1
The yards,the larger yards have octagonal center sections, and the ones I made when building Pegasus I thought were only just about acceptable, and the way I made those was to file the octagon shape from the dowel. I decided to try a different method for Diana s yards,the two yard sizes, at the large diameter point, are 8mm & 6mm, I tried my new method on a mock up yard in 8mm which proved successful so this is how they were made.
I cut the dowel over length by 20mm, I then ran some tape around the dowel at the ends of the center section,then started to reduce the out ends ( mainly to allow the dowel to go into the small lathe further) I the reduced the center section down from 8mm to 6.8mm, and then I laid in four 4mm x 1mm wood strips top & bottom and both sides,then when dry filled in the gaps with wood filler,when the filler was dry I filed clean the wood strips, and then filed the filled gaps so that all sides where the same width,this gives a really nice octagonal center section and at 8.5mm just .5mm over size I can live with that.
The next step was to shape and tapper the yard from the octagonal section to the ends in my model lathe, then I cut off the 10mm over length each end to give a nice square end. I made all the yard cleats from ABS plastic adding them as oversized bits and filing to shape when dry. I then added some tape around the octagonal part to simulate the iron bands.
Reduced center
Building up the center
Center now octagonal
With cleat and band