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michael mott

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Posts posted by michael mott

  1. A set of tiny cleats on Kieth's build log intrigued me regarding how difficult would it be to make a couple for the pilot cutter.

     

    The first task is choosing the right approach, I prefer to have a large enough piece of material that I can hold it in my hand while using files because I can feel the work being done.

     

    I started by cutting a 5mm strip off the end of a strip of boxwood that was extra from the block making

     

    post-202-0-26586700-1399773228_thumb.jpg

     

    The first cleat vanished as the saw completed the cut through the wood and I knew that it would be faster to make another than the futile endeavor to look for the one that took off. This first one was made by working the bottom sides first, then partially shaping the topside before cutting it off the bulk

     

    post-202-0-16187600-1399773229_thumb.jpg

     

    On to version 2, this one I began in the more conventional way of shaping the top first using a rectangular needle file with a squared safe edge, the safe edge is very useful and I put it on the one side with a sharpening stone.

     

    post-202-0-95474900-1399773229_thumb.jpg

     

    post-202-0-86387300-1399773230_thumb.jpg

     

    I clamped a small wooden clamp on the end so that when the saw cut off the cleat from the main block it was captive for the next operation.

     

    post-202-0-79050300-1399773231_thumb.jpg

     

    Here the small cleat is next to the hinge on the companionway door for size comparison in scale this cleat would be 1.5 inches long by 3/8ths wide

     

    post-202-0-82398100-1399773232_thumb.jpg

     

    and next to the 10 inch brass cleat on the deck.

     

    post-202-0-00818400-1399773235_thumb.jpg

     

    Michael

     

     

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