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michael mott

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Posts posted by michael mott

  1. What an interesting thread, I have a few books but it is a small collection of Nautical and ship model ones, plus others on Art, the Railways, Aircraft, Architecture, Model engineering, Egyptian Archeology, Trees and Wood, Astronomy, Geography, Clocks and Watches Carriage Making and Wheelwrights, and the Environment, probably close to a thousand books or more. I had not thought about cataloging them, and my wife is a librarian My books are mostly reference my wife has mostly fiction. 

     

    Michael 

  2.  

     Oh, just take a piece of brass sheet, bent it this way then that way, file some here and there, drill a few holes and presto, done

    But Piet after I read this that you said I then proceeded to follow the bend this way and that, and yes you do make it look easy, because this is exactly what you did. :)

     

    Michael

  3. A small update

     

    Skipjack/Floss part 7

     

    I have received some updated information from Roger this past month I got new dimensions of some critical areas and have been refining the plans which are getting much closer. Roger also sent some great pictures of details and information regarding the sizes of ribs and floor timbers and the way the stem and stern are built.

     

    The stem was originally cast aluminum and was more upright than it is currently. The stem was modified after 1912 and a wooden one replaced the original and at a softer angle to the water. This pre 1912 photo shows the original stem

     

    post-202-0-74597800-1399232953_thumb.jpg

     

    This next picture shows some restoration work that was done in 1987 showing some of the new floor timbers. and the ceiling boards.

     

    post-202-0-05495900-1399233115_thumb.jpg

     

    this is the current itteration of the plans given the new data.

     

    Michael

     

    post-202-0-35619000-1399232954_thumb.jpg 

  4. Jud I understand the principles of forging techniques with iron and steel. I am not using steel for these very small shackles but Brass. The process you outline works very well on larger scale pieces of metal but is very difficult to achieve with 20 gauge brass wire, in fact the grip needed to hold the brass and either tap on the "cold" is enough to deform the brass in the first tap and also begins to work harden it at the same time, whereas by holding the brass wire in a vertical position which I did this morning the results are a consistent capillary type balling of the end using a simple soldering torch with propane or butane, all in one operation in seconds.

     

    I also found it works best if the metal is cold so after each end is balled then I quench it in cold water before rotating it to ball the opposite end. 

     

    the first pic shows .028 diameter brass balled at both ends in the spring tweezers

     

    post-202-0-95825400-1399229149_thumb.jpg

     

    This is the torch I used for this mornings test it is a pencil flame I used the only bottle I had around the shop.

     

    post-202-0-10754800-1399229151_thumb.jpg

     

    the results for the balling were quite consistent and with a little practice this would become quite a fast way to accomplist this task

     

    post-202-0-99056300-1399229151_thumb.jpg

     

    The fine copper was more difficult to do than the brass, in all likelyhood because the alloy of copper zinc and tin melts at a lower temp than the pure copper but it is only a guess on my part based on empirical results.

     

    Michael 

  5. Thanks for the likes

    Bob Thanks it has taken a while to learn to be gentle with the torch

    This is the torch set up that I have, it just uses acetylene and air is entrained through the handle, the only adjustment needed is the gas.

    John thanks and yes do give it a try I am interested in how well it works with different torches I did an experiment this evening to see what the best tip is for different diameter wire.

     

    I set them all up on the 1/4 inch steel bar to act as a heat sink, I had to be very careful not to blow them off with the torch. Originally I had set a second bar on top but it worked far to well as a heat sink, and I did not want it to work in reverse by getting too hot. I used the #1 tip in the torch for the .020" the .028" and the .032" I used the #3 tip for the .062" rod

     

    post-202-0-28297200-1399175500_thumb.jpg

     

    the .020" showing the flattening on one of the set I used the same blue pliers as before to squeeze the end flat.

     

    post-202-0-94545000-1399175501_thumb.jpg

     

    post-202-0-10558500-1399175501_thumb.jpg

     

    post-202-0-62655700-1399175502_thumb.jpg

     

    post-202-0-21477800-1399175503_thumb.jpg

     

    As you can see it will take a little practice to get the flattening sorted to be consistent, I will likely use the small vise and use a mark on the rod.

    I was not up to drilling the holes tonight so will tackle them in the morning.

     

    Michael


     

  6. An Idea came to me reading on Keith's build log here regarding the flattening of the ends of fine gauge wire.

     

    By melting the end of the wire

     

    post-202-0-34226800-1399093078_thumb.jpg

     

    we also create an annealed ball which can be flattened with a pair of smooth pliers

     

    post-202-0-08058200-1399093079_thumb.jpg

     

    post-202-0-02618400-1399093080_thumb.jpg

     

    A watchmakers pivot drill was then used to drill the hole by hand the hole is .022"

     

    post-202-0-27870800-1399093081_thumb.jpg

     

    Drilling the holes was the hardes part of this project.

     

    post-202-0-15207800-1399093082_thumb.jpg

    post-202-0-97443500-1399093082_thumb.jpg

     

    I am pleased with the final outcome but this will need a little practice to finesse the shape of them for further use.

     

    post-202-0-14430400-1399093084_thumb.jpg

     

    post-202-0-15431400-1399093085_thumb.jpg

     

    This method will most likely work with some heavier gauge wire which will eliminate having to use the lathe to create the ball ends.

     

    Michael

     

     

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