Jump to content

Doug McKenzie

NRG Member
  • Posts

    191
  • Joined

  • Last visited

Posts posted by Doug McKenzie

  1. In this post, I show the cute little cart that will transport Colin Archer around in my workshop and on the grass.   It started with a table from Amazon 18" long, 18" high and 12" wide (Pic 1).  I did have to make one modification to support a shelf - the long bottom bar, in the original stood 3/4" higher than the side bars.  I cut 2 dados in the long bar so that the tops of the 3 bars would be flush.  The wood is acacia, really quite beautiful.  Then a shelf was added sitting on top of the 3 bottom bars.  Amazon had serving trays made out of acacia that were just a little too big but were able to be modified (Pic 2).  This was more challenging than it may appear because the legs are splayed out in both directions whereas they look vertical in the pictures.  The four wheels, each 6" in diameter, are mounted and two shallow grooves on the table top will secure the mounting cradle.  I have to thank my friend, Marty, for reminding me that I should uses tubed tires rather than solid wheels so that the cart will roll much better over rough ground and grass.  Also, I thank him for the use of his tools (e.g. Sawzall with a metal blade for cutting the 5/8" steel axles) - He lives in a house, I live in an apartment.cart-table.thumb.jpg.b1bb05c6216d0afb7bd283d32d6ecc9d.jpgcart-shelf.thumb.jpg.24ac1cb65c4dff693aca55f4a95793cf.jpg

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    The last part of the cart was the handle.  When I asked the guy at the hard wood lumber store for a 12' piece of acacia 1x2 he laughed and said, "I don't have any acacia and if I did it certainly wouldn't be available in 1x2."  I settled for clear pine 1x2, stained it mahogany and gave it 3 coats of varnish (Pic 3).  Pic 4 shows Colin Archer sitting proudly on her new cart.  The bowsprit is in the retracted position as it would be for transport.  The two masts will be horizontal during transport but that story will come much later.

    cart-handle.thumb.jpg.cd3078f3abbcbb00aea14e545baf10a7.jpg

    cart-withboat.thumb.jpg.ac25be7bca59e5bb31130061f26ab81f.jpg

     

     

     

     

     

     

     

     

     

     

     

     

     

    In the next post, I'll get back to the RC components focusing on the motor, the ESC and the battery.

  2. I'm making a separate post for a question.  Putting the boat in and taking her out during the ballast runs made me realize that this thing is going to be way too heavy and cumbersome to be carried so I would like to build or buy a suitable stand/transporter.  I'll be making both masts removable so they can lie on the deck.  The bowsprit is already retractable.

     

    Does anyone know of anything like this that I might be able to use as a starting point?

  3. A bunch of deck fittings have been added such as the anchor winch, some ventilators and the deck level light gatherers (dllg's - my name).  The dllg's still need to be painted a light blue.  These are shown in Pic 1.

    Deckmostlydone.thumb.jpg.beb83096e687a050166d45fbe82772f5.jpg

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    On to the RC equipment.  I have been surprised at the huge selection of RC stuff but little info on what the specs all mean so picking the equipment has been a very human affair.  I am going to tell which equipment I'm using and why I picked it since it might be useful to some one.  First, I selected the 3 winch servos for the sails and the rudder servo based on their dimensions.  Billings provides diagrams of the equipment but no names or models or companies.  The winch servos, in their diagrams, matched the HiTec servos HS-785HB and their rudder servo diagram matched the HiTec HS-645MG.  That was relatively easy because not too many companies seem to make winch servos.  I figured that I would get all the rest of my components from HiTec until I learned that they don't make the transmitters and receivers.  I should point out that I got great technical consulting from HiTec and decided that that would be a big factor in choosing the transmitter / receiver vendor.  Futuba technical support spent several hours on the phone with me explaining stuff and I finally settled on their 12K transmitter and R3008SB receiver.  The 2 key issues for me were 1) the combo could handle the 5 channels that I needed (wanted) and 2) that there were slider switches on the sides that I thought I could effectively use for the jib and staysail sheets.  I dealt with 3 different technical service fellows, all great, and one was even a sailor which was hugely useful because all of this equipment is for airplanes and helicopters and the documentation reflects that fact.  Until I got used to the RC technical language (underneath the airplane language), the material was not so easy to understand.  I choose the Futuba FR2F900 battery to drive the receiver.  This one is on the small side, I think, because I don't anticipate long sessions of use.  All of these components I've discussed are shown in Pic 2 except the rudder servo which is already installed in the boat and can be seen in Pic 3 & 4.

    RCequip.thumb.jpg.2b2206328eb61a5505c910b7f6d38917.jpg

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     


    Now to the ballast.  The plans indicated that about 6 kg or 13 lbs would be needed.  I used 1oz steel ingots that came in 4oz strips with adhesive on the back.  They're used for balancing car tires.  I wanted to spread the ballast as far forward and aft as possible to reduce completely unrealistic pitching.  Pic 3 shows the first 42 oz (of a total of about 200) installed and coated with epoxy.  This is just 2.6 lb.  You can also see the rudder servo (which is connected to the rudder and works!).  After this first batch of ballast, the waterline at the bow was 5 cm above the surface of the water and at the stern it was 5.5 cm above the water (Pic 4).

    Ballast1stpass.thumb.jpg.db468abb8c5c6bb00a6e8d4f2fa1bc18.jpgBallast1stpassinh2o.thumb.jpg.5be3559cd0f955e4268b5c5a3526ccbf.jpg

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Two other batches of ballast (for a total of 11.1 lbs) have been installed  (Pic 5) and the WL is 1.9 cm above the water at the bow and 1.1 cm  at the stern.  I haven't decide whether I'm going to leave 1 cm of the bottom paint showing or not.  Probably I'll see how she sails with 1 cm showing and then make the final decision.  Also I need to finish the spars and sails and the RC installation before adding the last bit of ballast.  In a chamber, just forward of the mainmast, I was able to insert 2.5 lbs relative to the earlier comment about pitching..  

     

    Ballsat3.thumb.jpg.c375ec6f1dc459927ca634d59feb9821.jpg

     

     

  4. We had an arts and crafts show at the adult community where my wife and I live yesterday.  Since I had progressed to the point where I was fitting out the desk I was motivated to finish a bunch of the details so she looked pretty.  Thus Pic 1.stanchions.thumb.jpg.84642a1e343b9c09e57da71e1388a3f3.jpg

    Installing the stanchions and the fife rail was made easier by drilling a shallow dimple in the deck for the foot of the posts. The rudder is shipped.  I'll be fastening a pivoting brass shoe for the bottom of the rudder, connecting it to the bottom of the sternpost in order to prevent the pintles from rising out of the gudgeons when sailing.  It may be silly, but better safe than sorry. The travelers for both the main and mizzen were attached to their supports differently than in actual practice.  In actual practice, the ends of the travelers were flattened, drilled and bolted.   I drilled holes in their supports and inserted the ends of the travelers into the holes.  Oarlocks and belaying pins have also been positioned on the rail and fife rail.

     

    The window bars on the coach roof posed a problem as they came out very uneven at first try (Pic 2).  On the left, there were only little marker holes to show where the bars attached to the frames.  On the right, I drilled larger holes to actually accept the legs of the bars.  The only authenticity that I lost using this technique was that the bars were closer to the frames.  The good part is that they are MUCH more uniform. 

    Windowbars.thumb.jpg.580e8bc9a3594722d2ee83a0218a0e20.jpg

    My favorite fitting is the stemhead fitting that the bowsprit slides through when being retracted and extended (Pic 3).  During the yacht phase of RS1 this fitting was served presumably to avoid damaging the bowsprit when sliding in and out.  Another fitting that was added during the yacht phase was the ventilator on top of the coach roof.
     

    stem fitting.jpg

  5. Pic 1 shows the completed rail, the rudder lock (I don't know what this does), 7 posts, the forward hatch and the two anchor cranes.  Also shown is the almost circular bowsprit in its retracted position.

     

    Now we start the rudder.  The kit does not indicate that the after edge of the rudder should be tapered but that seems odd since the rudder is almost 5" thick (full scale).  I checked photos from the replica rescue ship Emma and the upper two thirds of her after edge was tapered so I followed that as shown in Pic 2.  Then I noticed that the diameter of the prop is only 3 1/2 times the thickness of the rudder which means about 1/3 of the propeller's flow would be hitting a flat wall instead of smoothly flow on.  I therefore decided to taper the forward facing edge of the rudder port.  This is shown in Pic 3.  I think this should make the propellor more effective although the problem still exists for reverse since I am not tapering the sternpost! 

    Posts.thumb.jpg.09b1d9a9e561e2ff2795b95f9b965666.jpg
    rudderafteredge.thumb.jpg.f8fdb725c38e141d9fa00bc41d778248.jpg

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    rudder-forwardedge.thumb.jpg.9520da29e9233b2b43e3daa6250c8c89.jpg

     

     

     

     

     When fitting the pintles and gudgeons,  the kit does not indicate that the upper and lower pintles are in line with each other.  I am changing the orientation of the upper pintle-gudgeon pair so that they are in line with the lower so that I can remove the rudder without causing any damage.  Another post will show the results.

     

     

     

  6. 2 sides of the mainmast have been tapered with a small band saw (Pic 1).  [BTW the sanded, varnished deck is also seen in this pic.  The magic marker method for caulking is clear enuff but certainly doesn't reproduce the actual appearance in the photo in the previous post.]  After sanding the sawn sides, the other two sides are marked for taper and sawn and sanded.  When the tapered, square cross section is complete, the lines for making the mast 8 sided are drawn (Pic 2).  The octagonal shape that will result can be seen on the heel.
     

    MM-Octmarked.thumb.jpg.0814fdf4d9f4f488fc9f652eb51a6a17.jpg

    MM-1sidetapered.thumb.jpg.721896f26b05d430f6d4bccd85b3c7bd.jpg

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Pic 3 shows the 8 sided mast that derives from removing the corners of the 4 sided mast.  The upper part of the mast is still 4 sided because I'm exhibiting RS1 Colin Archer at an Arts & Crafts fair and I want to show the process for making the mast.  The lower part of Pic 3, shows the 8 sided part, you can see the 'ring' around the mast where the lines are visible on the original 4 sides but the 4 new sides are blank.  The 8 roughly equal spacings shows that the cross section is octagonal.

    MM-Octcut.thumb.jpg.b4caf803e5c4c7df7839543ea6904a5e.jpg

    MM-16cut.thumb.jpg.6cc3cbd6f96c3574f9f1fa787556d84f.jpgPic 4 shows the section below the octagonal part which has been reduced to 16 sides.  Another ring is shown with lines on the original 8 sided mast and spaces on the new 8 sides.  Again, we're looking for these to be equal.  The part below the deck has been rounded.  Eventually, of course, the entire mast will be rounded.

     

     

     

     

     

     

     

    Pic 5 shows the mast stepped (temporarily) into the painted hull!
    Hullpainted.thumb.jpg.1dc350ada8753ab9ece0e3b212ea92a5.jpg

  7. There is something very satisfying about laying the deck planking.  Both edges of the planks are colored black with a magic marker to simulate the caulking (Pic 1).  It is unclear if that will be enuff, after sanding, to well represent the real thing (Deckplank1.thumb.jpg.2cf1b42e0fa0d68b04a684f42cc2e1a7.jpgPic 2 from colinarcher.no) - probably not but...

     

    deckphoto.webp.6e1c7e315c64a3e6a6eadb322b98706f.webpThe kit provided 3.5" wide planks which is quite close to the real width in Pic 2.  I assumed the distance between deck beams was 36" and that they would use planks between 8' and 25' long. The 'deck insert' interfered with normal butt placement but being able to remove the insert was way more important than butt spacing!  With these constraints, three planks sit between butts on the same 'deck beam' (Pic 3).Deckplank2.thumb.jpg.d9e5344e055b2062d079b3375f7ee621.jpg

  8. I was a little ahead of myself when I said the hull was ready for deck planking.  I still needed to fit the cockpit and the 'deck insert' (Pic 1).  This thing is removable to be able to get to the RC equipment.  It has no actual counterpoint on the real vessel so I have given it the name 'deck insert'.  It looks so simple but it took hours of sanding to fit snuggly into the deck opening.  Now we are really ready for the deck planking.  The cockpit stands proud of the deck so the planking will butt up against it.  The deck insert is flush with the deck and the planking runs over it.  The planking will be cut around the deck insert so that it can still be removed.

    ReadyforDeck.thumb.jpg.486959a967a32596c91d17fe2593b51d.jpg

    On to a different topic - making the spars.  I have made all my spars for at least 30 years from 4 pieces of spruce (from Lumberyard for Model Shipwrights).  These are glued up to ensure straightness and no twisting (Pic 2).  I don't think many do this and there is probably no really good reasonSpars-4quarters.thumb.jpg.ff79fbee612477350f707ff74571ae1a.jpg for doing it but it makes me feel good.

     

    The four pieces of lumber can be seen here.  This is the only thing for which I use Elmer's wood glue (rather than CA) primarily because a lot of glue is used and I want the extra time to make sure the components are flush. 

     

    The next step involves laying out the taper on one surface (Pic 3).  It will be cut with a small bandsaw.

     

    A note of possible interest regarding the tapering of spars on this Norwegian vessel compared to British vessels (with which I am much more familiar) - The British spars are a little more tapered.   The diameter at the hounds divided by the diameter at the deck for Colin Archer is 83% and for a mast on a British vessel that ratio would have been about 75%.  Visually, the spars on Colin Archer are a little fuller than I am accustomed to.   I was concerned with the authenticity of the taper given in the kit's plans (they seemed too full).  So Jeppe Juul Nielsen made some measurements on his RS 14 Stavenger (one of Colin Archer's other Rescue Ships).  I'm using his measurements which are a little slimmer than the kit's.  The adjacent spar is the bowsprit.
    Spars-markingtaper.thumb.jpg.018444e5fff349f61100348e9af6a6c9.jpg

     

  9. I've finally gotten to the fiberglass.  I've been putting it off because its been 10 years since I fiberglassed the 22' Little Leon and I just kept reading articles until I finally felt comfortable moving ahead.  The first pic shows the planking sanded roughly to show where filler was needed.  The figure is a scale super hero that will be turned into a seaman.

    RoughSanding.thumb.jpg.8237e874dc41f633abf620560a6bcbc4.jpg

    You can see light between planks (bright light inside the hull) where my carpenter skills are shown off brilliantly.  The hull is ready for fairing/filling.  First I used auto filler (2 part, green) and I was not successful.  Too stiff and I had to mix such small batches because it set up so quickly.  Then I tried a Plastic Wood product in a tube and it wasn't creamy enuff.  A different PW product in a little plastic box was perfect.  The second pic shows sanded filler with a coat of epoxy resin applied.  The green auto filler is clear.  I applied the first coat of resin without fiberglass because the planking material seemed porous and I wanted to make sure that it didn't absorb the resin from the cloth and weaken the bond with the wood. fiberglass0.thumb.jpg.42d2d9e2f3e6ff2fddecbe0aa7f3314e.jpg

     

     

     

    fiberglass1.thumb.jpg.fe00022dc99f4a1e38b174e898c74d9a.jpg 

    The third pic shows the fiberglass applied.  The resin coat on the fiber glass is quite thick because I used a brush to apply the

    resin and to work out entrapped air.   I would have used a little squeegee (which also would have removed excess resin) but for the hollow curve between the the keel and the break of the bilge.  On Little Leon, I had trouble with the concave curves because the squeegee action kept pulling the fiberglass away from the wood.  The thick layer caused some drips but I just cut and sanded them off.  I'm planning to thin the resin with 5% laquear thinner for the final 1 or 2 coats to avoid drips. I may only need 1 since there is very little exposed weave because of the thick layer of resin.  

  10. Ian,

     

    Great info, thanks.  I didn't even notice that the 785HB spec sheet gave info at two voltages (4.8 and 6.0).  I'm guessing when I get the Williams book he will explain what the multiple voltages are all about.

     

    By the way I'm using 2oz fiberglass cloth.  She has a total of 777 sqin of sail but it is broken up into 3 sails for control purpose.  Mainsail/topsail is 374 sqin, the staysail is 139 sqin and the jib is 202 sq in.  The remaining 62 sqin is the mizzen and that just flops around I guess.  I think force will vary linearly with area so 374/800 x 20 = 9.4 lbs which means using the 6.0v specs should plenty.  I hope my logic is correct.  Its probably conservative since the mainsail is only 278 sqin and the topsail is 96 sqin but it I'll but it acts like less as it dumps more wind than the mainsail itself.

     

    As far as Little Leon goes she's actually a brigantine since she only has 2 masts. Each of the yards has its own braces but the port braces are all led into a single line as are the port braces.  These single lines are looped together.  This puts the braces on a sort of loop with no ends to get tangled.  There are no halyards. The sheets and clewlines are separate for each yard but for one yard they are also looped.  The jib sheets are also looped port to starboard as well as the staysail sheets.  The end result is that only the main sheet is a line with an end.

     

    Thanks again,

     

    Doug

  11. Ian,

     

    Please understand that I know NOTHING about RC and I've never sailed an RC sailboat or any other RC thing except maybe a car.  I'm a pretty good sailor though.  I'm attaching a photo of a boat I built, Leon, that, like RS1 Colin Archer, was designed and built by Colin Archer!) 

    DelRiv2.jpg.dfd1eae6f6be1ab9377a85bbefc0b32b.jpg

    I'm learning about RC from where ever and whoever I can.  The first thing I learned is that winch servos are somewhat rare as they are either mostly or only used in large sailboats.

     

    I looked at HiTec and they have a winch servo, HS-785HB,  that precisely matches the dimensions of the 3 sail winches in diagrams for RS1 Colin Archer that they provide even though they provide no support for RC application!  Since you mentioned 20lbs pull, I calc'd 7.5lbs for this servo from specs that 'standing torque' is 122 oz.in (what is standing torque?).  The radius of the winch is 1"  so that gives 7.6 lbs pull.  Am I understanding the specs correctly?  If I remember correctly this is about $60.

     

    Another winch servo that surfaced was from Tower - they said "Our SPMSS7110 is designed to be a winch for crawlers."  Ian, do you know what a crawler is?  They had several 'lifting torque' figures ranging from 130 to 180 oz (they seemed to assume the 'in' part of the unit) at different voltages.  Also if I remember correctly this was about $140.  This one seems to be about 2/3 the size of the first one.

     

    Ian, any and all comments that you make will be tremendously appreciated!

     

    Thanks

     

    Doug

     

     

  12. Definitely R.  Partly for waterproofing and partly for strength as the planking material is quite thin [2mm (5/64")] for the 11cm (4.3") spacing of the bulkheads.  Then on the inside I'll be using Epoxy resin for waterproofing.  My wife wants me to leave some of the planking visible (i.e. unpainted)  which would be the underwater portion - I haven't decided yet (it'll depend on appearance when sailing).  Just one mini strake left before sanding and fiberglassing.  I ran out of planking material with the little space remaining.  In fact, the very last plank was created by scarfing two little pieces together.  My local hardware store had 1 piece of 1/16" bass wood (3" wide and 24" long) which I'll use to fill that space.  I'll use a piece about 1/4" wide and then sand it down flush with the subdeck.

    Onestrakeleft.thumb.jpg.122181102759c564ed6c2917a1f6fd54.jpg

  13. About 5 strakes on each side still need to be applied.  This post focuses on how to waterproof the inside of the hull.  I finally decided to remove the deck so that I can brush on epoxy resin.  Then I can reattach the deck.  A Dremel Saw-Max, borrowed from my friend Marty, was perfect for the job.  I made the cut 3/4" in from the edge of the deck (photo left).  Removing the deck was not too difficult because the wood to wood contact between the top of the bulkheads and the deck was poor so the glue joint gave pretty easily (photo right).  When I finish planking I will fiber glass the outside and then brush the inside and the bottom of the deck and then reassemble.

     

    DeckCut1.thumb.jpg.4d0defe041fde762306fa4f2c72a6c74.jpgDeckCut2.thumb.jpg.f7efd9195063443ed2ccca1cf2656c44.jpg

  14. I was going to wait until the planking was finished but I'm going slower than expected what with a trip to Eastern Europe and completing a model of the clipper Thermopylea for a friend.  So I figured I'd make a posting now that she is 2/3rds planked to show some more details of Underhill's method.  With the red mark showing where the battens were, the proportional dividers are used to pick off the distance from the top of the last plank to the next red mark.  We have set the dividers to 3 to 2 because the bulkhead with the largest distance to the next red mark is 15mm and the width of each plank is 10mm (1st picture).  The other end of the dividers is used to mark the plank width (2nd picture).  The divider marks are connected by a pencil line and a knife used to reduce the strip to the proper width for the plank.
     plank2.thumb.jpg.8534267a947c44e2371b0718d4891dfe.jpg

     

     

    Plank1.thumb.jpg.527c6671a20438731669e0a3e2d323e7.jpg The plank on the other side is marked to match the first one, cut  and sanded to be exactly the same as the first one (3rd picture).  In the right side of the photo the 2nd plank has been sanded to be the same width as the original plank but on the left side, the 2nd plank3.thumb.jpg.d3a257d67c1e107deafa97c1ee80c82e.jpgplank has only been rough cut and still needs to be sanded down.  In the 4th picture the plank is glued and clamped.  The silver model shipway's plank clamps fasten the plank to the bulkheads.  The black spring clamps (and the little red one too) hold the plank against the tabs that were glued to the previous plank.  Lastly the blue mini bar clamps hold the new plank in line with the previous plank.  Fortunately, when the glue dries the plank stays aligned with the original plank.  plank5.thumb.jpg.f73550c72642ea80f0185183dbb550f2.jpg

    The last photo shows the tabs for all the completed planks.  Not pretty, but they work.plank4.thumb.jpg.05ad398a82fc9209d07627f9a5d5723c.jpg

  15. Mr Sundt,

     

    I am building Billings' Colin Archer RS1 in wood for RC.  I have never done RC for anything.  Can you tell me what RC components you used since Billings says where to put them but not what they are and I have no idea how to size them.  The articles I've seen seem to assume that I know something about RC (which I don't).

     

    Thanks for any help

     

    Doug McKenzie

     

    PS I built a scratch model of Leon which is now in the museum at Tollerodden Foundation in Larvik.  That might be near you I have no idea since I'm from New Jersey, USA.

  16. 8 of 27 strakes are now in place.  The only reason I include this photo is because I forgot to mention that the garboard strake on this hull is not like on big ships.  The reverse curvature, midship, on this yacht hull means the garboard strake has very little twist and very little width variation.  At the 8th strake, however, the midship bulkheads flare out toward the full beam and the bow and stern remain vertical.  This means the 8th strake has a lot of twist and more variation in width than the previous planks.  A curiosity for me as I've never planked a yacht hull before as I've said.

    8strakes.thumb.jpg.324819d3da36146fcf24f74eadbd9177.jpg

  17. After putting on the garboard strake and 2 strakes above it, it seemed like a good time for a posting because there were two unexpected challenges that emerged which I wanted to describe.  First, though, the expected results, i.e. at the stern.

    779385077_3strakesstern.thumb.jpg.8c3dc629cbe26fa5839b012ab962f7b4.jpg

    All three strakes were handled using Underhill's method of first determining how many strakes would fall in the space between the keel and the lowest batten (that has now been replaced by red marks on the edges of the bulkheads).  4.2 strakes will fit nicely because the widest spaces (midship) between the keel and the lowest batten are 4.2 cm and the planks are all taken from 1 cm wide stock. As the stern is approached, the spaces generally get slightly smaller and the width of the planks are reduced proportionately.  This is expected.  Now we move to the bow.

    105969133_3strakesbow.thumb.jpg.170ebb10a1df0783aae6dc9b82285ac4.jpg

    The keel is not straight as it is on large ships, rather it curves upwards from a little forward of midship and keeps curving up till it intersects the deck line.  This effects the Underhill method in a big way because as soon as that upcurve begins, the distance between the keel and the 1st batten becomes less useful.  If we took that distance literally we would be tapering all the planks so sharply that it would look ridiculous.  I introduced the idea of a pseudo-keel that results from extrapolating the distances of the keel from the 1st batten from all of the after bulkheads up to but not including the first bulkhead where the keel starts to seriously curve up.  Then I used Underhill's method between the pseudo-keel and the 1st batten to determine the width of a pseudo-plank.  This normal looking plank was then laid in place extending forward of the upward curving real keel.  The pseudo-plank was then cut to lie against the real upcurving keel, resulting in the real plank.  This produces a plank that comes to a sharp point (probably unrealistic) but I couldn't figure anyway around it.  It's not like I was going to create a 'jogged margin keel'.  As you may have guessed by now, I have no idea how a hull shape like this was actually planked - none of the pictures from the Emma replica showed this.  If anyone knows, I'd love to learn. 

     

    So that was the first unexpected situation.  The second arose because the planking material is pretty thin (2 mm / 5/64") relative to the spacing of the bulkheads (11 cm / 4.3").  This meant that adjacent planks did not meet flush along their edges.  I considered trying to glue the edges together but with the extra glue and the additional need to clamp the adjacent planks to keep them flush would have been really messy.  Instead I used short pieces of the planking material between the bulkheads (seen in both pictures above).  First, I glued and clamped them to an already installed plank.  Then I glued the new plank to them and clamped them while gluing and clamping the new plank to all the bulkheads.  This should keep the final sanding, when the planking is done, to a reasonable level minimizing the number of very thin hull spots.

     

    Next I'll just keep planking hoping that any additional unexpected situations yield to simple solutions!

     

  18. I think I'm nearly done with the planking battens.  It was more work than I expected and one interesting result is that I don't believe that I will need any stealer planks in the stern.  Not sure about this but we'll see - It's never happened before to me - it's probably due to the lack of any transom . I did a few things differently from Underhill.  One is that I put battens on both sides from the very beginning - it just seems to make judging the curves a little easier.  I also used balsa wood strips while he used sycamore - he was smart, I less so.  The balsa strips broke too often when I adjusted the batten positions over and over again.

     

    In any event I'll leave the boat a day or so and decide if I need to make any more adjustments.  I'm pleased that I was able to follow the photos of the Emma replica reasonably well.  I'll know for sure when the planking is done.  The bow view is below, followed by the stern view and the side view.

    164412970_battensbowneardone.thumb.jpg.94b2a697e183e3f422c4b3b6f192f309.jpg

    1685184186_battenssternneardone.thumb.jpg.6d14a61a15d3fa04138682259d677dd4.jpg

    1170064700_battenssideneardone.thumb.jpg.506f9df5bf472e6ba7ad21538d78b9fa.jpg

    I believe Underhill planked with the battens in place,  I don't do this.  I mark the edge of the bulkheads where the battens cross them with a red ballpoint line to distinguish it from all the pencil lines that have been marked during the adjustments of the battens.  Then I can remove the brads and the battens so that they are not in the way.  That won't make a very interesting photo so the next posting will have a few strakes in place. 

     

    The kit supplies 6" stock for the planks.  From the photos I estimate that the replica uses 7-8" lumber.  Close enuff for engineering work.  The strips are about 35" long and the length on deck is about 36".  I'm going to be using probably 3 or 4 planks per strake so they will be around 11' to 15' full scale - a bit long but short enough to avoid having to use much set to follow the batten pattern.

     

  19. I was going to wait until I was completely satisfied with the batten positions before I made another post but, after the first set of adjustments, the difference was so striking that I figured that anyone not familiar with Underhill's method might be interested in seeing the progression as the battens are adjusted.  The photos below show the results of the first adjustment. 

     

    The adjusted battens at the bow are shown here:

    665987359_battensbow2.thumb.jpg.1eefc18db3aa7bb72f21d59c8eb88462.jpg

    And at the stern:

    1362352645_battensstern2.thumb.jpg.5ee7d40fe7c864adf92355a203886c1d.jpg

    I probably should explain why I am going to all this trouble since this will be a working RC model, fiberglassed and painted and the planking won't be visible.  The answer is that I love planking a hull with Underhill's method and this particular vessel has a unusual hull form for me.  I have never worked with a double ender before and the 'S' shaped bulkheads in the midbody is new to me.  The 'S' shape is, of course, common in sailing yachts but I've never built a model of one of those.  Also the sheer curve is much less pronounced than what I am familiar with.  And the photos of the construction of the replica, Emma, that I mentioned before, show 2 features of interest: 1-- The run of the strakes is unusually straight (i.e. horizontal),  to my eye, which is partially due to the light sheer curve and 2-- The uniformity of plank width at the bow and stern (i.e. the small amount of taper) is new to me.  Unfortunately, I can't figure out how to display these photos of the replica here.  Nonetheless, I am trying to reflect these unusual features when adjusting the battens.  

     

    The beam shot below attempts to show the movement of the battens towards producing the straight , horizontal strakes and the relatively uniform width of, particularly, the topside strakes.  Clearly, more adjustment is needed.

    699153902_battenside2.thumb.jpg.fde61529f193b4f4837a59b16bf79103.jpg
    I don't know when I'll make the next posting - I guess it depends on how large the adjustments that I make are.

     

  20. The first pass at the batten positions has been made.  The midship bulkhead was divided into 6 roughly equal sections using 5 battens.  On one side of the ship, all 5 battens where laid into position by gently pressing the battens against the bulkheads without worrying about the relationship between the battens.  In other words, it was attempted to not put any set to the battens.  Later we'll use set to make everything look good.  At this point we are just getting a sense of how the hull is shaped.  So in this first photo of the bow it is clear that the top side planks will need to be considerably wider than the battens indicate and similarly the underwater planks will need to be narrower. 

    812280149_battensbow.thumb.jpg.f1e65ecee7375ce42f0a721aa387e7d5.jpg

    The same is true for the stern seen in the picture below.

    2093748154_battensstern.thumb.jpg.6eab5185be4f3acc4f6b20c0ddd9231c.jpg

    I used 1/16" x 3/16" battens so that the fasteners (5/8" brads and the plank clamp screws) would not split the battens.  The bulkhead were 3/16" thick.  The two pictures below show the battens from off the bow and off the stern.  The batten closest to the keel can be seen clearly in these views while being almost invisible int the bow and stern photos.

    1444904524_battersoffbow.thumb.jpg.301b39812df45b7b661c9fa36b7734e5.jpg

    2752248_battensoffstern.thumb.jpg.80f6a6cfb21da47ce458dad978f95b4e.jpg

    In the next posting I will move the battens to achieve two objectives: 1--  To make the run of the planks much more attractive and 2--  To try to match some photos of a 2013 replica of another one of Colin Archer's rescue ships, RS 22.

×
×
  • Create New...