Stuntflyer

Square tuck
I wanted to give this a try at least once before making use of the laser cut versions. #1. I copied the angle from the laser cut piece onto the joined strips. #2. The frame was made and set parallel with the angled line. #3. The curves were done with the spindle sander and disc sander along with a bit of hand work. #4. Almost ready to place on the ship. I Still needed to taper the frame.
The most difficult part was trying to get symmetry between the two sides. It's not perfect, but certainly close enough. I was kicking myself when I noticed that the top of the port side square tuck is 1/64" lower at the stern post compared to the other one. Of course this won't be seen once the moulding is on. I left the outer area of the frames without any tapering. There is a tiny filler plank that goes between the tuck and the first strake. I will wait until that's on the ship, so I can sand that area all at the same time.
 
Anyway only one shot at it for this result.
Mike

I'm happy to see that your back at it again. Looking nice!
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Square tuck
I wanted to give this a try at least once before making use of the laser cut versions. #1. I copied the angle from the laser cut piece onto the joined strips. #2. The frame was made and set parallel with the angled line. #3. The curves were done with the spindle sander and disc sander along with a bit of hand work. #4. Almost ready to place on the ship. I Still needed to taper the frame.
The most difficult part was trying to get symmetry between the two sides. It's not perfect, but certainly close enough. I was kicking myself when I noticed that the top of the port side square tuck is 1/64" lower at the stern post compared to the other one. Of course this won't be seen once the moulding is on. I left the outer area of the frames without any tapering. There is a tiny filler plank that goes between the tuck and the first strake. I will wait until that's on the ship, so I can sand that area all at the same time.
 
Anyway only one shot at it for this result.
Mike

I'm happy to see that your back at it again. Looking nice!
 
Mike

I'm happy to see that your back at it again. Looking nice!
 
Mike

I'm happy to see that your back at it again. Looking nice!
 
Mike

Work has started on the interior.   Not much in this initial step but it was good to get started again.
 
First up was to add the limber strakes.  In the photo below you can see the completed limber strake below the keel.  This was made up up three lengths.   Above the keel you can see the 3 lengths not yet glued into position.   They are laser cut for you and are 3/32" thick.  There is a laser etched rabbet which runs along the inside edge.  Each of the three lengths were first sanded free of laser char.   This included carefully sanding the rabbet more or less.   But it doesnt have to be completely clean.   This will be completely covered up in some areas with the lower platforms anyway.  But do your best.  You might also notice the little ….long, triangular pieces called Limber Fillers for lack of a better term.   They were glued to each limber strake ahead of time.  They are at the extreme ends fore and aft.  Dry fit all three lengths in position first.  This is important.   Make sure they are lined up with the correct frames.   You can take their positions on each end from the plans.
 

The center limber strake was added first.  The ends are 5/32" away from the keelson.   So it was just a matter of taking a scrap piece of wood 5/32" thick to use as a spacer when gluing it in position.   This is shown below.  Once again...make sure you position it in the correct spot and use the plans to find which hull frames this should line up with.   Its good practice because so many items moving forward need to placed in the correct spot...the hull frames are a great reference to start with. Once the center segment was glued in place the two end sections followed.   Make them the same port and starboard of course.   But you may also wish to pre-bend these before you glue them in position.  Especially at the bow and stern sections.   There is a little bit of twist to these and it is always better to not force them.  It is so much easier to pre bend and twist so no forcing of the limber strakes will be needed to get them to sit flush against the frames.

With the limber strakes completed, the mast steps can be assembled and installed.   I would also note that I didn't bother treenailing the limber strakes because it will just not be seen.   But you can do that if you feel compelled.
 
The mast steps are laser cut in three layers to make life easier.   Glue up the three layers first and remove the laser char.  Once they are nice and clean, check their fir over the keelson.  You should get a nice tight fit and the sides should fit snug down on top of the limber strakes.   Note how the outside edges of the mast steps follow the shape of the limber strakes.   You should sand them as shown in the photos and plans.  The main mast step is shown below.   You can clearly see the three layers.   Dont worry about the char in the mortice for the mast.   Leave that as is.  The main mast step also has little wedges fore and aft as you can see.   These are laser cut for you.   They were glued into the correct position on top of the keelson.   This is important!!!  place the mast step in the correct place or your masts placement will certainly become problematic.
 
A small length of 3/64 brass rod was used as the pin to "lock in" the little wedges after I glued them all in position.
 

A look at the mizzen mast step...no issues here other than the fact that the sides of the mast step have more shaping here.   They also follow the outside edge of the limber strakes.  I have not applied any finish inboard at all up to this point.  I actually might not apply any finish.   I will wait to see how things develop first.
 

An overall view of the mast steps and limber strakes.   I will not be adding the limber boards, choosing instead to follow Greg's construction and to simplify the building process.   "Less is more" when you leave the framing visible below the wales.  You wont want to see much stuff between the frames when you looking at the outside of the hull.  It could start to look sloppy with too much interior details and glue showing between the frames.  So I will follow the style as outlined in the Seawatch books for the most part.
 

 
Next up the forward lower platforms!!!

Square tuck
I wanted to give this a try at least once before making use of the laser cut versions. #1. I copied the angle from the laser cut piece onto the joined strips. #2. The frame was made and set parallel with the angled line. #3. The curves were done with the spindle sander and disc sander along with a bit of hand work. #4. Almost ready to place on the ship. I Still needed to taper the frame.
The most difficult part was trying to get symmetry between the two sides. It's not perfect, but certainly close enough. I was kicking myself when I noticed that the top of the port side square tuck is 1/64" lower at the stern post compared to the other one. Of course this won't be seen once the moulding is on. I left the outer area of the frames without any tapering. There is a tiny filler plank that goes between the tuck and the first strake. I will wait until that's on the ship, so I can sand that area all at the same time.
 
Anyway only one shot at it for this result.
Mike

Window sills
I will admit that these were quite tricky to make. Different angles everywhere and some trial and error was needed in order to get them just right. I probably had 3 or 4 throwaways before getting the ones you see here.
 
Stern frames
In order to make these, I sandwiched two roughly cut frames together with some Elmer's School Glue and then adhered the plan drawing for final shaping. This was easy enough to do with the help of the spindle sander, disk sander and scroll saw.
 
Transom
On top of the shear there will be a 5/32" fairing cap and a 1/4" cap rail that sits on top of that. The two pieces will add a total of about 3/32" more height to the top of the shear. I wouldn't want the cap rail to protrude above the top edge of the transom. With that in mind, I decided to fair the quarter deck shear before adding the transom. This way I could check the clearance before adding the transom. It was really just a matter of getting that small triangular piece taken down to the right height while fairing the shear.


I added the 5/32" fairing cap for the quarter deck and faired the outer hull using the cap as a guide.

Mike

I was hoping for a little more progress this week. The problem was that I started nit picking.
 
One of the things that I've been wanting to do from the beginning was to avoid any color matching with paint for areas that might not have turned out as expected. Typically that would be something like an open butt joint or where two different wood types join together thus changing the uniformity of the look.
 
Looking at this closeup photo from my previous post, it's not hard to see that the AYC quarter panel is a lighter color than the end grain of the wing transom which is made from boxwood.

 
The lower section of the quarter panel for the most part is covered by planking. However, some of the lighter AYC color will be seen after the planking is completed. Knowing that, I decided to remove some of the AYC from the quarter piece and replace it with boxwood. Actually, it was quite easy to do and I was able to complete the work in less than an hour. See photo below.
 
Fashion piece
The fashion piece was cut from 5/32" sheet. The tricky part was getting a nice flow into the bearding line and a good joint along the deadwood and wing transom. I ended up having to make two of these in order to get the one I liked. I left the top of the fashion piece standing proud. Also, I left some of the paper template attached which could be used as a sanding template. I recommend doing this rather than trying to get a perfect fit everywhere. It's hard to explain as to why, just that it's easier to fit the piece and fair the top into the wing transom afterwards. If I end up back into nit picking mode, I might do a bit more work at the bearding line transition.
 
Also, note that the boxwood filler is in and mostly faired.

Mike
 
 

Happy Thanksgiving, everyone!
 
I'm finally over a bad cold which prevented me from fairing those aft cant frames sooner. With so much wood to remove, I decided to stay with the adhesive backed 80 grit sandpaper until final cleanup. No doubt AYC would have been much easier to deal with than boxwood. Still, no complaints!


Mike

Cant frames (aft)
Framing continues with the install of aft cant #24. This is basically a repeat of what was done with the fore cants. Just less work overall. Anyway, here you go.



Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Square tuck
I wanted to give this a try at least once before making use of the laser cut versions. #1. I copied the angle from the laser cut piece onto the joined strips. #2. The frame was made and set parallel with the angled line. #3. The curves were done with the spindle sander and disc sander along with a bit of hand work. #4. Almost ready to place on the ship. I Still needed to taper the frame.
The most difficult part was trying to get symmetry between the two sides. It's not perfect, but certainly close enough. I was kicking myself when I noticed that the top of the port side square tuck is 1/64" lower at the stern post compared to the other one. Of course this won't be seen once the moulding is on. I left the outer area of the frames without any tapering. There is a tiny filler plank that goes between the tuck and the first strake. I will wait until that's on the ship, so I can sand that area all at the same time.
 
Anyway only one shot at it for this result.
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Thanks guys! Your kind words are very much appreciated, as always. I'm looking forward to getting those first planks on the ship. Something different!
 
Chuck, thanks for the heads up. I added the first counter planks and there was no issue getting the lower edge of counter flush with the square tuck
 
Mike

Square tuck
I wanted to give this a try at least once before making use of the laser cut versions. #1. I copied the angle from the laser cut piece onto the joined strips. #2. The frame was made and set parallel with the angled line. #3. The curves were done with the spindle sander and disc sander along with a bit of hand work. #4. Almost ready to place on the ship. I Still needed to taper the frame.
The most difficult part was trying to get symmetry between the two sides. It's not perfect, but certainly close enough. I was kicking myself when I noticed that the top of the port side square tuck is 1/64" lower at the stern post compared to the other one. Of course this won't be seen once the moulding is on. I left the outer area of the frames without any tapering. There is a tiny filler plank that goes between the tuck and the first strake. I will wait until that's on the ship, so I can sand that area all at the same time.
 
Anyway only one shot at it for this result.
Mike

Square tuck
I wanted to give this a try at least once before making use of the laser cut versions. #1. I copied the angle from the laser cut piece onto the joined strips. #2. The frame was made and set parallel with the angled line. #3. The curves were done with the spindle sander and disc sander along with a bit of hand work. #4. Almost ready to place on the ship. I Still needed to taper the frame.
The most difficult part was trying to get symmetry between the two sides. It's not perfect, but certainly close enough. I was kicking myself when I noticed that the top of the port side square tuck is 1/64" lower at the stern post compared to the other one. Of course this won't be seen once the moulding is on. I left the outer area of the frames without any tapering. There is a tiny filler plank that goes between the tuck and the first strake. I will wait until that's on the ship, so I can sand that area all at the same time.
 
Anyway only one shot at it for this result.
Mike