Beef Wellington

The Ekeing and Cathead supporter:
 
The Ekeing is a detail as presented in the kit that consists of a simplified approach consisting of cat head supporter and ubiquitous white metal moldings.  I was determined to make this as prototypical as I could as shown on the plans.  Studying numerous contemporary models, this is a detail that seems to vary quite a lot, and I'm unsure whether this varied significantly from ship to ship, or whether the model builders took their own simplified approaches.   The following photos of Minerva helped a lot in visualizing this complex shape consistent with the original plans (photos are my own taken at the Rogers Collection).
This was a very humbling experience and definitely one of the more challenging pieces to make, requiring many hours of fiddling and sanding.  In short (!) , the Eking and cathead supporter needs to meet the following criteria:
 
Narrow from 3mm to approx 2mm at the middle rail to butt into it cleanly Follow the curve of the hull Extend the graceful curve of the middle rail up to the cathead when viewed from the side Be positioned such that the cathead sits snuggly against the top of the main rail, and is perpendicular to the hull Follow a smooth curve outboard from the cathead to the lower rail, the ekeing curving forward almost immediately below the cathead Pass just upward of the outboard hawse hole, but cross the inner....(differing from Minerva above)  
I had a couple of abortive attempts which while failures, were very helpful in helping me understand the approach described in TFFM Vol 2.   The best piece of advice here is focus on one curved face at a time.  A cardboard template was made to approximate the profile (this was initially estimated using the spare metal molding strips which work well for this).   (Note:  In the photos below, the various rails have been cut out to allow placement of the final rail.  (When the template was made this had not been done which made this a little more challenging and subject to approximation)

The profile of the hull at the bow was taken using a profile gauge and transferred to block of balsa.  The ekeing template was transferred to some 5mm pear sheet and cut out leaving quite a bit of excess.   The hull profile was then introduced onto the inward face.  The shaped balsa block helped a lot in this exercise to allow frequent validation.

Once the inner profile had been finalised, the card template could be used to fine tune the shape.  This has to be transferred onto the curved surface that will sit against the hull, and it important to remember that the profile on the outboard face will be different because the shape will follow perpendicular to the interior face (i.e. the hull).  Some excess was still left here to allow additional fine tuning.

The top of the profile was then thickened using some more 5mm pear, and the cathead supporters roughly shaped and glued into place.  The cathead supporters were attached perpendicular to interior face, not the exterior face.  This rough structure can then be further fine tuned, again using the template on the inner surface and ensuring that the top and bottom face are perpendicular to this along its length.  Following the advice in TFFM, The sternmost face was worked first, and once finalized, the inside curve was worked using the outside as a guide.  Once these had been completed, the outboard curve following the underside of the cathead supporter was introduced.
 
The lower version shown below still required a lot of fine tuning on the model.

Once happy with the shape, the position on the model could be determined, and the decorative rails cut to allow the ekeing to sit flush against the hull.  This was definitely a little nerve wracking and will require a little touch up when all is said and done.  (The outer surface profiling was not introduced until after this work had all been done and position finalised - these still require some finishing as these photos embarrassingly highlight...)  The end of the ekeing also needed to have the shape of the hawse hole introduced onto its lower edge to open that up.To allow the position to be determined, the catheads also needed to be madeup.  The "cathead" decorations on the end was made from polymeric clay and followed the very nice original example originally on Trincomalee and other contemporary models - they look a little more acceptable at a distance!  Not much else to comment on other than the dimensions and decoration were estimated from the original plans and inspired by contemporary models.  These will get further attention in due course.  The upper rail is still just pinned in place and will require the top to be shaped prior to final installation.

Overall, I'm very pleased with how this came together, the various lines seem to flow quite nicely when viewed from the side which was a goal entering into this. The plansheer, ekeing, catheads and upper rail are all still dry-fit at this stage....but think I can move forward with more confidence.
 

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Hi Jason!
Many thanks for your remarks and I’m glad you’re finding the blog interesting! I’m still doing the Port side and my RL jobs have had to take a priority too unfortunately. Hopefully some new progress pics in a few weeks. 
 
Anyway, wrt the coppering - I started a post on it a while back and it seems it’s not quite clear cut. Have a read here - interesting discoveries!
 
 

Love the picture of the stern Christian, the more muted monochromatic approach is definitely to my tastes as well...the Norman knights don't look quite so...Norman!  Good luck moving forward, but you already seem to have the major challenging elements completed successfully.

And finally a word about the transom/tafferal
 
I proceede more or less the same way as I did by realising the quarterbadges. 
For aesthetic reason I added an extra strip to piece n° 115  .As I had to deal with different layers one above the other such as :  the grey paper, the plastic, and n°115 , I duplicated n° 114 out of a piece of birchwood but with a 0,5 mm thickness instead of its original 1,5 thickness. This as a measure of compensation.
 
Accordingly to the quarterbadges, I fixed the ornaments following the instructions. Which brings me to the Norman knights. I tried altarnatives such as mermaids but these trials were very inconclusive, the least to say. Another concern -again aesthetically speaking- was the necessity to provide those knights with a kind of support instead of leave them "hanging in the void". See next pic.
The only issue left was to file this until they fitted properly with the hull, then I took care adding pieces 336-335.
Finally a word about the decoration strips all along thee port and  starboard side. I Used 2x2mm boxwood strips which I could eventually bend ( after several attempts ) to follow the curve of the bow section. But boxwood is great stuff. These strips required some carving : I used a micro shaper for that purpose. The 2*2 strip is pointing towards the profile I employed.
So there you have it.
Feel free to react, give feedback,...
 

Related to the quarterbadges : here's the second and last part :
 
On both sides : a small strip of wood to secure the plastic 
And glue part 308 with the inserted PE-windows 
Again : be conservative with the glue.
Here's the final result : the dolphin ornaments (315 and 316 ) allow bending upon the more or less spherical surface. Though the bird ( bottom piece ) is a different story. By consequence piece 333 is a small sacrifice, and 334 was the only doable ornament in this area
Finally, instead of fixing parts 338 next to the quarterbadge, I glued them on both sides which was pretty convenient.
So that's it. 
Next post will be related to the trasom/tafferal.

As promised yesterday, here's some extra info :
At first a general remark : I'll mention some brands of whom I have no commercial benefit whatsoever but they just worked out fine for me.
 
1. The hull : ( see pic )
As you may have noticed : I'm done with coppering. It took me a while finding the just shade of white color beneath the waterline until a wellknown modelbuilding specialist in Antwerp advised me AV white grey 71.119. It's just perfect.😀 I took care of fixing a primer : Tamiya surface primer does the job. The white paint was applied with my Badger Patriot airbrush. The black paper strip is not by the book but looks pleasant to the eye.
 
2. Inner bulwarks and other areas painted in red.
AV vermillion 70.909 : don't be afraid to dilute if necessary
 
3. The black paint = DIY-store
 
4. All brass ornaments : I'm no longer into the "bling-bling" so I went for the AV New wood 311
 
Next post : the quarter badges
 

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

and finally, part 3

Hi Folks,
I've set  my semi scratch project ( La Vénus ) on hold. Maybe some members wil recognise the feeling : filling a tank with gas-petrol-whatever...just to progress a few meters/yards.
So I've started this nice kit that  was almost for a decade collecting dust on the shelf.
Here's the present status. ( part 1 )
I'll deliver some extra explanations next post(s), the next few days :  especially regarding the quarter badge
Special thanks to all members who "paved the way" regarding this subject. 

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.

Its scary to note that my last update was 9 months ago, much has dragged me away from keeping current with other's builds on this wonderful site, and making progress myself.  While not much, this brings me up to date.
 
Head Grating:
This caused much pondering!  Like everything, this had to be scratch built. and wasn't quite sure whether I could pull of the gracefully curved gratings that grace many period models.  In the end, this turned out to be a highly enjoyable little project.  The main framing elements were built following the layout and dimensions of previously assembled components.  The outside angled edge follows the curve of the main headrail, and the inside a foreshortened version.  No real secret other than use of lots of templates and continual trial fitting.  The larger framing elements were joined with a simple box joint for strength, the battens were individually shaped and glued end on.  Once completed, the front of the seats of ease were attached to simplify final installation.

Catheads, fo'c'sl plansheer and breasthook:
With the gratings finalised, it was possible to install the catheads with some confidence.  The breasthook was cut following dimension estimates from contemporary models (as much as possible) Prior to that however, the fo'c'sl plansheer was finalised, which required the underside where the catheads are located to be slightly angled to allow for the upward slope of the cathead given the overlap of the plansheer, and to ensure it sits flat.

Timberheads:
It was necessary t get my head around how I was going shape the timberheads, and figure out what was possible, so that I could both get some practice in shaping these and maximise the chance that these could be kept consistent and of an acceptable appearance.  I did not want to have to redo the head rails as these had taken many hours to make.  After some experimentation, the following approach seemed to provide the most consistent results for me.  2x5mm pear was used.
 
From left to right:
Preventer cuts were carefully made using a jig and #12 Exacto blade The edges were cut back gently to roughly preform the shape.  I found the wood surface had a tendency to break off even with care so there were losses.  Wipe on poly was applied at the cuts at this stage to both prove better visibility for further shaping, and also to harden the edges that had been formed The sloped  faces were further refined, again carefully using a #12 Exacto blade, sanding sticks and microfiles.  The top is deliberately made a little overlong as it makes shaping easier The top is reduced to final dimension... The overall height is reduced to final dimensions (in this case 10mm) Finalisation and installation of the main rail and grating:
The main rail could now be finally dimension and shaped.  As identified in TFFM, it did prove necessary to shape for rear outside profile to ensure it fits nicely to the cathead.  I couldn't find much in the way of detail here, but the AOTS Diana book shows a slight wedge of wood sitting between the hull and the head rail.  I decided to add two small wedges to ensure the headrail is fully secured to the hull.  The plansheer also had to be nicked to allow it to sit properly.

And with everything finally installed...I am greatly relieved and pleased with the way this has turned out as this proved to be a most challenging, but ultimately satisfying, adventure.  The fore seats of ease have been made up and will ultimate slot into the grating, but these will not be installed until the placement of the boomkins is determined as everything is very tight in this small area.