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Posted

Valeriy,

 

Beautiful work, as usual!

 

I like the all metal construction too. You have access to the inside surfaces and joints, and that lets you get a good strong solder joint. You can leave a bead of solder on the inside of the joint because it won't be visible from the outside.

 

Another problem has sometimes happened to me when I used a motor tool rotary wire brush to remove excess solder from the outside (visible) joints. I want to get clean sharp joints, but if I remove too much solder the joint is weakened and breaks easily. Leaving the solder bead on the inside keeps the joint strong.

 

Plexiglas (acrylic) probably wouldn't be a good choice if you are sheathing the core with soldered brass parts. Plexiglas melts easily, and who knows where it will flow. It could mess up the surfaces the brass should fit against.

 

It is good to see you are still well and working on the model!

Phil

 

Current build: USS Cape MSI-2

Previous build: Vanguard Models 18 foot cutter

Previous build: Albatros topsail schooner

Previous build: USS Oklahoma City CLG-5 CAD model

 

  • 1 month later...
Posted

Hello everyone!
Today I'll share a method for making a semicircular brass profile. Perhaps this will be useful for someone building models.

 

The simplest way to create a semicircle is with a jewelry die. However, when the wire diameter increases beyond 1.5 mm, significant physical force or a special drawing mechanism is required.

 

I decided to make my life a little easier and made this drum.

0.jpg

Posted (edited)

Valeriy, that's actually a clever idea, that could be possibly adapated in the other direction as well, meaning to very small half-round profiles, say below 0.5 mm wire diametres. Perhaps the process could be aided by embedding the wire during winding into shellac. Once machined, the shellac can be easily dissolved in alcohol to free the profiles.

 

I have used a similar process in the past by cementing with shellac short sections of wire to a small aluminium block and then grinding away half of the thin wire. The drum method obviously would result in longer and probably more uniform profiles.

 

And yes, by repeating the process on four sides, one could probably produce miniature square and rectangular profiles from round wire - I recently purchased a small rolling mill for this, but these profiles would still have slightly rounded edges.

 

👍🏻

Edited by wefalck

wefalck

 

panta rhei - Everything is in flux

 

 

M-et-M-72.jpg  Banner-AKHS-72.jpg  Banner-AAMM-72.jpg  ImagoOrbis-72.jpg
Posted
59 minutes ago, wefalck said:

I recently purchased a small rolling mill for this, but these profiles would still have slightly rounded edges.

 

This is an interesting machine. I would like to see it. :) 

Can you show it?

Posted

Have to take some pictures ... it is actually a small rolling mill from the jewellery trade to enlarge rings. It needs to be modified still to drive both rollers for the purpose of rolling wire.

wefalck

 

panta rhei - Everything is in flux

 

 

M-et-M-72.jpg  Banner-AKHS-72.jpg  Banner-AAMM-72.jpg  ImagoOrbis-72.jpg

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