shipmodel

Doris -
 
You are really bringing your work to life with your figures.  Bravo . . .  I echo everyone else's respect for your work. 
 
Please can you tell me where you found the hooks for your train tackle?  They are just what I am looking for.  Thanks.
 
Dan

Hi to everyone who is following this log, and thanks for your interest.
 
Druxey - I believe in catch and release.  She will come back, I'm sure.
 
Now that the hull structure was fully shaped, smoothed and primed, I turned to the main wales.  French practice, as derived from some of the contemporary models, was to have two strakes of dark, heavy planks run the length of the ship, separated by a strake of slightly thinner planking that was not as dark.
 
I selected cherry for the outer strakes and birch for the inner one, to match the woods used on the rest of the model.  The upper cherry strake was laid in sections along the line of the hull paint and glued down.  It will be pinned for security later.  A good deal of care was taken with this first strake as every following strake takes its curve from this one. 
 
Once I was happy with the first wale strake, the middle strake of birch was laid against it, then the lower strake of cherry.  Because of the curvature of the hull, the edges of the planks all had to be undercut so they could lay tightly against each other. 
 

 
The curvature of the hull also made clamping difficult.  The lower strake is substantially under the curve, especially at the bow and stern.  Since the bulwarks do not go down to the level of the wales, I could not get any direct clamping access.  I came up with a system of cantilevered scraps of wood to do the job.  Here at the bow the problem was not that acute, and you can see how the force from the spring clamp is exerted between the upper fulcrum and the load at the lower edge, even though it is around the curve.  It’s crude, but it worked.
 

 
At the stern the more extreme curve required raising the fulcrum and, at the aft end, even adding an angled caul to hold down the wood.
 

 
Each section of the wale was joined to its neighbor with a long scarf joint.  These were all marked out with a pattern cut into a plastic strip so they were consistent, cut on the band saw, and cleaned up by hand.  The forward end of the middle strake was as thick as the outer strakes, probably to reduce the chance of the anchor fluke catching an edge, much like the billboard did in later ships.  It was finished off with a decorative scallop, a detail again taken from another contemporary model.
 

 
Now that the wales had been set, the planking began.  I used birch veneer with a thickness of 0.025” – about ¾” in scale.  This had some good attributes, but required some new techniques.  Doing it this way owes more to the art of marquetry than the engineering of a ship.  The thinness of the planks means that they can be cut easily from a veneer sheet with the Preac using a fine toothed blade, and even shaped with scissors.  But they are somewhat delicate until they are glued to the hull.
 
They are also quite prone to warping if they come in contact with any moisture, including water based glues.  So to secure the planks I used contact cement.  I had used it before for the copper plates on models of later ships, but never on wood.  First I had to clear its use with the museum.  I found a study online from the Minnesota Historical Society which approved its use in conservation applications, so I was given the go-ahead.   
 
I thinned the glue with mineral spirits and painted a coat onto the hull and the backs of the planks.  When it was dry I colored the edges of the planks with an indelible marker.  The hull got a second coat of glue.  You can see it as the shiny area above the planking on the primed hull and the yellowish area below the wales.  When this second coat was almost dry, the plank was seated in place.  This gave me just a little wiggle room to adjust the fit of the plank yet still gave lots of adhesion.
 

 
Once the concept had been proved out, I planked the stern and counter so that the hull planks could run past their ends before being trimmed to fit. 
 

 
Below the wales the planking was carried down about an inch below the final location of the waterline.  The ends of the planks will be feathered into the solid hull and covered by the “white stuff” of the lower hull.
 

 
At the bow the planks do not all run into the stem, as in English practice.  Following the lead of Budriot, Petrejuus, and Frolich, the last five planks have hook scarfs and run up to the lower edge of the lower wale.   
 

 
Once these shapes had been resolved for the port side by trial and lots of error, I transferred the shapes to the starboard side.  A piece of translucent tape was laid over the planks and the outline of each plank was drawn on it.  Here I am doing plank #2.
 

 
Once the shape was drawn, the tape was removed and laid on a sheet of veneer.  This was done for all five planks.  It did not matter that the tape overlapped since all the tape would ultimately be removed.  I packed them against each other so there would be little wasted wood.
 

 
They were cut out with a new blade in the knife and fit together quite well.
 

 
With a little fine tuning they laid quite well against the starboard hull and match the lines of the port side planks.
 

 
The planks were continued up the hull, cutting out the openings for the gunports as I went. 
 

 
Just above the gunports is the line for the channel wale.  This is a wide and thick molding made from 1/16” thick cherry.  There also needs to be a lot of thinner decorative molding.  The moldings were made in the usual way.  I ground the profiles into a used hobby blade with a thin cutoff wheel in the Dremel.  Others use old hacksaw blades for this, but I have a lot of old knife blades and it lets me use a handle, which is easier to hold and helps with my trigger finger issues.  
 

 
After the profile was scraped into the stock the pieces were stained and set aside.  At the bow there is a significant curvature, so the sections of the moldings were soaked in hot water for about an hour then clamped to a handy form – a roll of masking tape.  When dry there was some springback, which left the piece matching the shape of the hull.
 

 
The curved pieces were soaked again briefly to soften them, then attached with neutral pH white glue and lots of clamps.   These clamps are some of my favorites.  They are plastic coated and have a firm but not hard grip, so they do not mark up the wood.  I used to find them in the paper clip section at Staples, but they have all but disappeared.  I found the last set in the kitchen section at Target, marketed as chip bag clips.
 

 
So here is the port side of the hull fully planked, but before establishing the waterline or installing all the treenails and metal spike fastenings for the planks.
 

 
The plans indicated a ¾” drop at the keel from the gripe at the bow to the sternpost.  The model was blocked and leveled and the waterline penciled in with a height gauge in the usual manner.  Below it the planks were feathered, filled, sanded, hardened, sanded some more, etc., etc., until they disappeared into the surface of the hull.  The line was masked with tape and several coats of off-white enamel sprayed on.
 
At this point the museum decided that the wales and moldings up to the channel wale should be painted black and the planking, but not the moldings, above the channel wale should be French blue.  This meant some tricky edge painting, and it covered up all the work I had done on the scarf joints in the wales.  Oh well . . . The silver lining was that I did not have to show plank fastenings under the paint, although the thinner moldings were pinned for security and strength. 
 
Here is how it looks today, with a paper pattern for the future quarter badge.
 

 

 
More soon.
 
Dan
 
 
 
 

Other pics at daylight:





 
 

Hi Mark -
 
I have not made any specific study of the development of the hook scarf planking feature.  If the French took their cues from the Dutch, it lasted quite long, and possibly through the entire Era of Sail.  Petrejus shows it in his book on the brig "Irene", launched in 1807, about 100 years after the QAR, and has references to other Dutch ships from the late 18th century.  Here are two illustrations from the book
 

 

 
Frolich also shows this kind of planking on some of his models.  However, there are a number of inconsistencies in his spiling work that keep me from relying on him as the final word on the subject. 
 
Hope that helps.  Looking forward to watching the Licorne take shape.
 
Dan
 
 

I had posted this last night but....
 
Again thanks for all the positive comments and for the likes.
 
Yesterday I finished up the deck part of the main sheet tackle. first I used some rubber like insulation from some heavy wire.
 

 
I slipped about 3/4 of an inch onto some 1/8th inch diameter brass rod and parted it off into some 1/4 inch long sections.
 

 
then made the small sliding part after grinding up a form milling cutter. after fitting it up I spent the rest of the day making the two single blocks and fitting them to the deck.
 

 
I swung out the boom to finish threading the rope plus I wanted to see how much rope I would need it turned out to be almost 18 feet, with about 1 foot laying on each side of the cockpit as part of that distance.
 

 

 
All I need to do to finish the main sheet control now is to add either a couple of cleats to the deck or to set in some bits and also to fit a proper bit of hardware to the boom.
 

 
I have also been looking at the whole way the rudder assembly is fitted and the way it penetrates the deck. The tiller attachment area is a bit small and I don't like the fact that it is fixed.
 
Michael

Thank you all for your kind remarks and for all those who pushed the like button.
 
I did a little work today on the bracket to hold the main-sheet tackle to the deck.
 
First some sketches after looking at a few on the web.
 

 
the block of brass was 2 inches by 1/2 inch by 7/8th inch. using a 5/16 ball end I roughed out the main block.
 

 
Then with files after the rest of the machining got the block to the final shape.
 

 
A little more work with finer files and some wet and dry sandpaper then a buff in the dremmel
 

 
A pin machined down from some 3/16th with a 2x56 thread for the cap end.
 

 
Next the central unit that will be sandwiched between some rubber buffers each side, that the shackle and lower block attach to.
 
Michael
 
 

Hi David, Michael.  Thanks for the compliments.
 
Why birch or why veneer?  I used veneer because once I knew that the hull was going to be solid, it seemed the easiest way to render the appearance of planking without the work of cutting, bending and fitting thicker stuff.  The actual thickness of the planks is almost never exposed, just as the thickness of the paint on a painting is unimportant.  In this scale veneer is thick enough to allow a little sanding without going through it to the substrate.  I just had to make sure that the shape of the hull was smooth and fair before the planks were applied.
 
I used birch because it was the best choice among the available veneers, which mostly run to exotic figured woods for the furniture market.  Once it was stained it took on a warm tan color that closely matches an aged pine planking, which the original ship would have used.  I am using cherry veneer for some of the decorative moldings, and the decks will be holly veneer.
 
Michael, the contact cement is Weldwood’s original polychlorprene formula in the red can.  I experimented with the water based formula, but did not like it as much.
 
Here is the link to the Minnesota Historical Society study.  http://www.mnhs.org/preserve/conservation/reports/exhibits_handbook.pdf  
 
Hope this answers your questions.
 
Dan

Hi to everyone who is following this log, and thanks for your interest.
 
Druxey - I believe in catch and release.  She will come back, I'm sure.
 
Now that the hull structure was fully shaped, smoothed and primed, I turned to the main wales.  French practice, as derived from some of the contemporary models, was to have two strakes of dark, heavy planks run the length of the ship, separated by a strake of slightly thinner planking that was not as dark.
 
I selected cherry for the outer strakes and birch for the inner one, to match the woods used on the rest of the model.  The upper cherry strake was laid in sections along the line of the hull paint and glued down.  It will be pinned for security later.  A good deal of care was taken with this first strake as every following strake takes its curve from this one. 
 
Once I was happy with the first wale strake, the middle strake of birch was laid against it, then the lower strake of cherry.  Because of the curvature of the hull, the edges of the planks all had to be undercut so they could lay tightly against each other. 
 

 
The curvature of the hull also made clamping difficult.  The lower strake is substantially under the curve, especially at the bow and stern.  Since the bulwarks do not go down to the level of the wales, I could not get any direct clamping access.  I came up with a system of cantilevered scraps of wood to do the job.  Here at the bow the problem was not that acute, and you can see how the force from the spring clamp is exerted between the upper fulcrum and the load at the lower edge, even though it is around the curve.  It’s crude, but it worked.
 

 
At the stern the more extreme curve required raising the fulcrum and, at the aft end, even adding an angled caul to hold down the wood.
 

 
Each section of the wale was joined to its neighbor with a long scarf joint.  These were all marked out with a pattern cut into a plastic strip so they were consistent, cut on the band saw, and cleaned up by hand.  The forward end of the middle strake was as thick as the outer strakes, probably to reduce the chance of the anchor fluke catching an edge, much like the billboard did in later ships.  It was finished off with a decorative scallop, a detail again taken from another contemporary model.
 

 
Now that the wales had been set, the planking began.  I used birch veneer with a thickness of 0.025” – about ¾” in scale.  This had some good attributes, but required some new techniques.  Doing it this way owes more to the art of marquetry than the engineering of a ship.  The thinness of the planks means that they can be cut easily from a veneer sheet with the Preac using a fine toothed blade, and even shaped with scissors.  But they are somewhat delicate until they are glued to the hull.
 
They are also quite prone to warping if they come in contact with any moisture, including water based glues.  So to secure the planks I used contact cement.  I had used it before for the copper plates on models of later ships, but never on wood.  First I had to clear its use with the museum.  I found a study online from the Minnesota Historical Society which approved its use in conservation applications, so I was given the go-ahead.   
 
I thinned the glue with mineral spirits and painted a coat onto the hull and the backs of the planks.  When it was dry I colored the edges of the planks with an indelible marker.  The hull got a second coat of glue.  You can see it as the shiny area above the planking on the primed hull and the yellowish area below the wales.  When this second coat was almost dry, the plank was seated in place.  This gave me just a little wiggle room to adjust the fit of the plank yet still gave lots of adhesion.
 

 
Once the concept had been proved out, I planked the stern and counter so that the hull planks could run past their ends before being trimmed to fit. 
 

 
Below the wales the planking was carried down about an inch below the final location of the waterline.  The ends of the planks will be feathered into the solid hull and covered by the “white stuff” of the lower hull.
 

 
At the bow the planks do not all run into the stem, as in English practice.  Following the lead of Budriot, Petrejuus, and Frolich, the last five planks have hook scarfs and run up to the lower edge of the lower wale.   
 

 
Once these shapes had been resolved for the port side by trial and lots of error, I transferred the shapes to the starboard side.  A piece of translucent tape was laid over the planks and the outline of each plank was drawn on it.  Here I am doing plank #2.
 

 
Once the shape was drawn, the tape was removed and laid on a sheet of veneer.  This was done for all five planks.  It did not matter that the tape overlapped since all the tape would ultimately be removed.  I packed them against each other so there would be little wasted wood.
 

 
They were cut out with a new blade in the knife and fit together quite well.
 

 
With a little fine tuning they laid quite well against the starboard hull and match the lines of the port side planks.
 

 
The planks were continued up the hull, cutting out the openings for the gunports as I went. 
 

 
Just above the gunports is the line for the channel wale.  This is a wide and thick molding made from 1/16” thick cherry.  There also needs to be a lot of thinner decorative molding.  The moldings were made in the usual way.  I ground the profiles into a used hobby blade with a thin cutoff wheel in the Dremel.  Others use old hacksaw blades for this, but I have a lot of old knife blades and it lets me use a handle, which is easier to hold and helps with my trigger finger issues.  
 

 
After the profile was scraped into the stock the pieces were stained and set aside.  At the bow there is a significant curvature, so the sections of the moldings were soaked in hot water for about an hour then clamped to a handy form – a roll of masking tape.  When dry there was some springback, which left the piece matching the shape of the hull.
 

 
The curved pieces were soaked again briefly to soften them, then attached with neutral pH white glue and lots of clamps.   These clamps are some of my favorites.  They are plastic coated and have a firm but not hard grip, so they do not mark up the wood.  I used to find them in the paper clip section at Staples, but they have all but disappeared.  I found the last set in the kitchen section at Target, marketed as chip bag clips.
 

 
So here is the port side of the hull fully planked, but before establishing the waterline or installing all the treenails and metal spike fastenings for the planks.
 

 
The plans indicated a ¾” drop at the keel from the gripe at the bow to the sternpost.  The model was blocked and leveled and the waterline penciled in with a height gauge in the usual manner.  Below it the planks were feathered, filled, sanded, hardened, sanded some more, etc., etc., until they disappeared into the surface of the hull.  The line was masked with tape and several coats of off-white enamel sprayed on.
 
At this point the museum decided that the wales and moldings up to the channel wale should be painted black and the planking, but not the moldings, above the channel wale should be French blue.  This meant some tricky edge painting, and it covered up all the work I had done on the scarf joints in the wales.  Oh well . . . The silver lining was that I did not have to show plank fastenings under the paint, although the thinner moldings were pinned for security and strength. 
 
Here is how it looks today, with a paper pattern for the future quarter badge.
 

 

 
More soon.
 
Dan
 
 
 
 

Hi Mark -
 
I have not made any specific study of the development of the hook scarf planking feature.  If the French took their cues from the Dutch, it lasted quite long, and possibly through the entire Era of Sail.  Petrejus shows it in his book on the brig "Irene", launched in 1807, about 100 years after the QAR, and has references to other Dutch ships from the late 18th century.  Here are two illustrations from the book
 

 

 
Frolich also shows this kind of planking on some of his models.  However, there are a number of inconsistencies in his spiling work that keep me from relying on him as the final word on the subject. 
 
Hope that helps.  Looking forward to watching the Licorne take shape.
 
Dan
 
 

Hi to everyone who is following this log, and thanks for your interest.
 
Druxey - I believe in catch and release.  She will come back, I'm sure.
 
Now that the hull structure was fully shaped, smoothed and primed, I turned to the main wales.  French practice, as derived from some of the contemporary models, was to have two strakes of dark, heavy planks run the length of the ship, separated by a strake of slightly thinner planking that was not as dark.
 
I selected cherry for the outer strakes and birch for the inner one, to match the woods used on the rest of the model.  The upper cherry strake was laid in sections along the line of the hull paint and glued down.  It will be pinned for security later.  A good deal of care was taken with this first strake as every following strake takes its curve from this one. 
 
Once I was happy with the first wale strake, the middle strake of birch was laid against it, then the lower strake of cherry.  Because of the curvature of the hull, the edges of the planks all had to be undercut so they could lay tightly against each other. 
 

 
The curvature of the hull also made clamping difficult.  The lower strake is substantially under the curve, especially at the bow and stern.  Since the bulwarks do not go down to the level of the wales, I could not get any direct clamping access.  I came up with a system of cantilevered scraps of wood to do the job.  Here at the bow the problem was not that acute, and you can see how the force from the spring clamp is exerted between the upper fulcrum and the load at the lower edge, even though it is around the curve.  It’s crude, but it worked.
 

 
At the stern the more extreme curve required raising the fulcrum and, at the aft end, even adding an angled caul to hold down the wood.
 

 
Each section of the wale was joined to its neighbor with a long scarf joint.  These were all marked out with a pattern cut into a plastic strip so they were consistent, cut on the band saw, and cleaned up by hand.  The forward end of the middle strake was as thick as the outer strakes, probably to reduce the chance of the anchor fluke catching an edge, much like the billboard did in later ships.  It was finished off with a decorative scallop, a detail again taken from another contemporary model.
 

 
Now that the wales had been set, the planking began.  I used birch veneer with a thickness of 0.025” – about ¾” in scale.  This had some good attributes, but required some new techniques.  Doing it this way owes more to the art of marquetry than the engineering of a ship.  The thinness of the planks means that they can be cut easily from a veneer sheet with the Preac using a fine toothed blade, and even shaped with scissors.  But they are somewhat delicate until they are glued to the hull.
 
They are also quite prone to warping if they come in contact with any moisture, including water based glues.  So to secure the planks I used contact cement.  I had used it before for the copper plates on models of later ships, but never on wood.  First I had to clear its use with the museum.  I found a study online from the Minnesota Historical Society which approved its use in conservation applications, so I was given the go-ahead.   
 
I thinned the glue with mineral spirits and painted a coat onto the hull and the backs of the planks.  When it was dry I colored the edges of the planks with an indelible marker.  The hull got a second coat of glue.  You can see it as the shiny area above the planking on the primed hull and the yellowish area below the wales.  When this second coat was almost dry, the plank was seated in place.  This gave me just a little wiggle room to adjust the fit of the plank yet still gave lots of adhesion.
 

 
Once the concept had been proved out, I planked the stern and counter so that the hull planks could run past their ends before being trimmed to fit. 
 

 
Below the wales the planking was carried down about an inch below the final location of the waterline.  The ends of the planks will be feathered into the solid hull and covered by the “white stuff” of the lower hull.
 

 
At the bow the planks do not all run into the stem, as in English practice.  Following the lead of Budriot, Petrejuus, and Frolich, the last five planks have hook scarfs and run up to the lower edge of the lower wale.   
 

 
Once these shapes had been resolved for the port side by trial and lots of error, I transferred the shapes to the starboard side.  A piece of translucent tape was laid over the planks and the outline of each plank was drawn on it.  Here I am doing plank #2.
 

 
Once the shape was drawn, the tape was removed and laid on a sheet of veneer.  This was done for all five planks.  It did not matter that the tape overlapped since all the tape would ultimately be removed.  I packed them against each other so there would be little wasted wood.
 

 
They were cut out with a new blade in the knife and fit together quite well.
 

 
With a little fine tuning they laid quite well against the starboard hull and match the lines of the port side planks.
 

 
The planks were continued up the hull, cutting out the openings for the gunports as I went. 
 

 
Just above the gunports is the line for the channel wale.  This is a wide and thick molding made from 1/16” thick cherry.  There also needs to be a lot of thinner decorative molding.  The moldings were made in the usual way.  I ground the profiles into a used hobby blade with a thin cutoff wheel in the Dremel.  Others use old hacksaw blades for this, but I have a lot of old knife blades and it lets me use a handle, which is easier to hold and helps with my trigger finger issues.  
 

 
After the profile was scraped into the stock the pieces were stained and set aside.  At the bow there is a significant curvature, so the sections of the moldings were soaked in hot water for about an hour then clamped to a handy form – a roll of masking tape.  When dry there was some springback, which left the piece matching the shape of the hull.
 

 
The curved pieces were soaked again briefly to soften them, then attached with neutral pH white glue and lots of clamps.   These clamps are some of my favorites.  They are plastic coated and have a firm but not hard grip, so they do not mark up the wood.  I used to find them in the paper clip section at Staples, but they have all but disappeared.  I found the last set in the kitchen section at Target, marketed as chip bag clips.
 

 
So here is the port side of the hull fully planked, but before establishing the waterline or installing all the treenails and metal spike fastenings for the planks.
 

 
The plans indicated a ¾” drop at the keel from the gripe at the bow to the sternpost.  The model was blocked and leveled and the waterline penciled in with a height gauge in the usual manner.  Below it the planks were feathered, filled, sanded, hardened, sanded some more, etc., etc., until they disappeared into the surface of the hull.  The line was masked with tape and several coats of off-white enamel sprayed on.
 
At this point the museum decided that the wales and moldings up to the channel wale should be painted black and the planking, but not the moldings, above the channel wale should be French blue.  This meant some tricky edge painting, and it covered up all the work I had done on the scarf joints in the wales.  Oh well . . . The silver lining was that I did not have to show plank fastenings under the paint, although the thinner moldings were pinned for security and strength. 
 
Here is how it looks today, with a paper pattern for the future quarter badge.
 

 

 
More soon.
 
Dan
 
 
 
 

Hi all.  Thanks for the likes and the compliments.  They helped me weather the weather this snowy winter.
 
The last time I showed the hull was at the end of January, and it looked like this.
 

 
Here is how it looked five weeks later, including getting snowed in for a week with the model in the shipyard.  This is how it got there.
 

 
After the bulwark pieces were cut, fitted and bent to shape, they were left to dry completely, then removed from the hull so the deck structure could be addressed.  After carefully levelling and squaring the building board and the model on it, the level was placed across the deck.   The symmetry and camber of the deck was read under the straight lower edge of the level.
 

 
To insure that the readings were accurate I drew the centerline and a series of perpendicular lines athwartships.  The level was placed on each line and high spots were identified then sanded down.  Using the lines and the edges of the basswood lifts as guides, the deck surface was smoothed and given the proper camber and sheer.
 

 
Now I prepared the model for its ultimate mounting.  It was flipped over and I drilled two ¾” holes into the centerline and about 2 inches deep, spaced well apart.  Into them I glued 1 inch long pieces of dowel that had been drilled out to accept 3/16” T-nuts on their upper end.  They were mounted so they came just proud of the surface of the hull.  Once the glue was dry they were sanded flush. 
 
The stem, keel and sternpost were cut and fitted.  They are 3/8” maple and secured with bamboo pegs into the hull.  No attempt to make scarf joints was made since the lower hull below the waterline will be shown with a coating of “white stuff” as teredo protection. Matching holes were drilled in the keel to allow 3/16” bolts or threaded rod to screw into the T-nuts to hold the model down to its ultimate cradle. 
 
Unfortunately I did not pause to record this work.  I was distracted by a very pretty assistant, a friend of my granddaughters, who showed some real interest in what I was doing.  To her I am Poppy Dan the Boat Man.  She was that third hand that comes in so handy from time to time.  Maybe she will keep at it.
 

 
She has just helped me install the aft bulwark pieces into their final homes.  They are glued into the rabbets in the lower hull and pinned with bamboo dowels.   Temporary internal supports are screwed to the deck to maintain the 13 degree tumblehome.
 
Next I turned to the gunports.  On my gun station practice piece I cut out the opening cleanly on the band saw.  This was impossible with the bulwarks, so the openings were roughed out with a zip-bit in a Dremel.  It made quick work of cutting the openings, but was prone to wandering, especially when it crossed one of the slots for the kerf bending of the bulwarks.  These  were squared up with a rasp and various files.
 
Unfortunately, my skills were not adequate to squaring and locating the openings precisely, nor smoothing them well enough to fit the inner lining tube.  I reasoned that if the lining tube would give me a square opening, then a larger tube would give me a square frame for the lining.  I put together a tube for the frames from 1/8” basswood which was sized so the lining tube slid neatly inside it.
 

 
Now a larger opening could be cut in the bulwarks and the frame located inside it.  The frame could be adjusted within the opening with shims before being glued in place. The inner lining tube was slipped through to insure that the frame was set vertically and at the correct height.
 

 
All of the port side gunports were done in this way.  The lining tube was used again for the starboard ports to make sure that they matched the port side in location and height.
 

 
Not only were the ports matched using the lining tube, but with the cannon that will ultimately be installed through them.
 

 
At the forward end of the bulwark pieces a slot was cut up its edge before it was installed.  A matching slot was cut in the aft edge of the forward bulwark pieces and a hardwood spline inserted across the joint to align the pieces and prevent future movement under the planking. 
 

 

 
The forward pieces were installed and pinned in place, the spline glued between the pieces.  The two forward gunport frames were cut, dressed and installed as before.  At the stern the transom piece was installed and blocks for the counter were cut, installed, and smoothed, ready to be covered by planking.
 
The upper two inches of the bulwarks all around were sanded to narrow the top edge to scale 9” and a hollow was sanded into the exterior of the aft bulwark at about the level of the gunports.  The effect is subtle, but the combination of the two operations created the shallow “S” curve and tapered top timber shape seen in the plans.
 
The entire exterior of the hull was filled with Durham’s Rock Hard Water Putty as were the kerf slots on the inside of the bulwarks in all areas that will be visible in the finished model.  Several rounds of sanding, filling, and more sanding were necessary to get the lower hull to a proper smoothness. 
 

 
When it was done the filled areas were hardened with Minwax Wood Hardener for strength and longevity.  When it was dry there was a final sanding and a first priming.  This revealed some more spots that needed to be filled, sanded and hardened.  After a few more rounds the hull was given a final priming ready for painting.
 

 
Looking at the plans it is clear that the lines of planking all take their curves from the line of the main wale.  I decided to define this with the top edge of the hull paint as a test of the location and sweep of the curve.  It was plotted from the plans and masked off above the line.  Several coats of off-white enamel were sprayed on, giving the lower hull a hard finish that will support the final color coats.   The demarcation line for the wale looked good .
 

 

 

 
Finally, the fun of planking and detailing the hull can begin.
 
Dan

Hi to everyone who is following this log, and thanks for your interest.
 
Druxey - I believe in catch and release.  She will come back, I'm sure.
 
Now that the hull structure was fully shaped, smoothed and primed, I turned to the main wales.  French practice, as derived from some of the contemporary models, was to have two strakes of dark, heavy planks run the length of the ship, separated by a strake of slightly thinner planking that was not as dark.
 
I selected cherry for the outer strakes and birch for the inner one, to match the woods used on the rest of the model.  The upper cherry strake was laid in sections along the line of the hull paint and glued down.  It will be pinned for security later.  A good deal of care was taken with this first strake as every following strake takes its curve from this one. 
 
Once I was happy with the first wale strake, the middle strake of birch was laid against it, then the lower strake of cherry.  Because of the curvature of the hull, the edges of the planks all had to be undercut so they could lay tightly against each other. 
 

 
The curvature of the hull also made clamping difficult.  The lower strake is substantially under the curve, especially at the bow and stern.  Since the bulwarks do not go down to the level of the wales, I could not get any direct clamping access.  I came up with a system of cantilevered scraps of wood to do the job.  Here at the bow the problem was not that acute, and you can see how the force from the spring clamp is exerted between the upper fulcrum and the load at the lower edge, even though it is around the curve.  It’s crude, but it worked.
 

 
At the stern the more extreme curve required raising the fulcrum and, at the aft end, even adding an angled caul to hold down the wood.
 

 
Each section of the wale was joined to its neighbor with a long scarf joint.  These were all marked out with a pattern cut into a plastic strip so they were consistent, cut on the band saw, and cleaned up by hand.  The forward end of the middle strake was as thick as the outer strakes, probably to reduce the chance of the anchor fluke catching an edge, much like the billboard did in later ships.  It was finished off with a decorative scallop, a detail again taken from another contemporary model.
 

 
Now that the wales had been set, the planking began.  I used birch veneer with a thickness of 0.025” – about ¾” in scale.  This had some good attributes, but required some new techniques.  Doing it this way owes more to the art of marquetry than the engineering of a ship.  The thinness of the planks means that they can be cut easily from a veneer sheet with the Preac using a fine toothed blade, and even shaped with scissors.  But they are somewhat delicate until they are glued to the hull.
 
They are also quite prone to warping if they come in contact with any moisture, including water based glues.  So to secure the planks I used contact cement.  I had used it before for the copper plates on models of later ships, but never on wood.  First I had to clear its use with the museum.  I found a study online from the Minnesota Historical Society which approved its use in conservation applications, so I was given the go-ahead.   
 
I thinned the glue with mineral spirits and painted a coat onto the hull and the backs of the planks.  When it was dry I colored the edges of the planks with an indelible marker.  The hull got a second coat of glue.  You can see it as the shiny area above the planking on the primed hull and the yellowish area below the wales.  When this second coat was almost dry, the plank was seated in place.  This gave me just a little wiggle room to adjust the fit of the plank yet still gave lots of adhesion.
 

 
Once the concept had been proved out, I planked the stern and counter so that the hull planks could run past their ends before being trimmed to fit. 
 

 
Below the wales the planking was carried down about an inch below the final location of the waterline.  The ends of the planks will be feathered into the solid hull and covered by the “white stuff” of the lower hull.
 

 
At the bow the planks do not all run into the stem, as in English practice.  Following the lead of Budriot, Petrejuus, and Frolich, the last five planks have hook scarfs and run up to the lower edge of the lower wale.   
 

 
Once these shapes had been resolved for the port side by trial and lots of error, I transferred the shapes to the starboard side.  A piece of translucent tape was laid over the planks and the outline of each plank was drawn on it.  Here I am doing plank #2.
 

 
Once the shape was drawn, the tape was removed and laid on a sheet of veneer.  This was done for all five planks.  It did not matter that the tape overlapped since all the tape would ultimately be removed.  I packed them against each other so there would be little wasted wood.
 

 
They were cut out with a new blade in the knife and fit together quite well.
 

 
With a little fine tuning they laid quite well against the starboard hull and match the lines of the port side planks.
 

 
The planks were continued up the hull, cutting out the openings for the gunports as I went. 
 

 
Just above the gunports is the line for the channel wale.  This is a wide and thick molding made from 1/16” thick cherry.  There also needs to be a lot of thinner decorative molding.  The moldings were made in the usual way.  I ground the profiles into a used hobby blade with a thin cutoff wheel in the Dremel.  Others use old hacksaw blades for this, but I have a lot of old knife blades and it lets me use a handle, which is easier to hold and helps with my trigger finger issues.  
 

 
After the profile was scraped into the stock the pieces were stained and set aside.  At the bow there is a significant curvature, so the sections of the moldings were soaked in hot water for about an hour then clamped to a handy form – a roll of masking tape.  When dry there was some springback, which left the piece matching the shape of the hull.
 

 
The curved pieces were soaked again briefly to soften them, then attached with neutral pH white glue and lots of clamps.   These clamps are some of my favorites.  They are plastic coated and have a firm but not hard grip, so they do not mark up the wood.  I used to find them in the paper clip section at Staples, but they have all but disappeared.  I found the last set in the kitchen section at Target, marketed as chip bag clips.
 

 
So here is the port side of the hull fully planked, but before establishing the waterline or installing all the treenails and metal spike fastenings for the planks.
 

 
The plans indicated a ¾” drop at the keel from the gripe at the bow to the sternpost.  The model was blocked and leveled and the waterline penciled in with a height gauge in the usual manner.  Below it the planks were feathered, filled, sanded, hardened, sanded some more, etc., etc., until they disappeared into the surface of the hull.  The line was masked with tape and several coats of off-white enamel sprayed on.
 
At this point the museum decided that the wales and moldings up to the channel wale should be painted black and the planking, but not the moldings, above the channel wale should be French blue.  This meant some tricky edge painting, and it covered up all the work I had done on the scarf joints in the wales.  Oh well . . . The silver lining was that I did not have to show plank fastenings under the paint, although the thinner moldings were pinned for security and strength. 
 
Here is how it looks today, with a paper pattern for the future quarter badge.
 

 

 
More soon.
 
Dan
 
 
 
 

Hi to everyone who is following this log, and thanks for your interest.
 
Druxey - I believe in catch and release.  She will come back, I'm sure.
 
Now that the hull structure was fully shaped, smoothed and primed, I turned to the main wales.  French practice, as derived from some of the contemporary models, was to have two strakes of dark, heavy planks run the length of the ship, separated by a strake of slightly thinner planking that was not as dark.
 
I selected cherry for the outer strakes and birch for the inner one, to match the woods used on the rest of the model.  The upper cherry strake was laid in sections along the line of the hull paint and glued down.  It will be pinned for security later.  A good deal of care was taken with this first strake as every following strake takes its curve from this one. 
 
Once I was happy with the first wale strake, the middle strake of birch was laid against it, then the lower strake of cherry.  Because of the curvature of the hull, the edges of the planks all had to be undercut so they could lay tightly against each other. 
 

 
The curvature of the hull also made clamping difficult.  The lower strake is substantially under the curve, especially at the bow and stern.  Since the bulwarks do not go down to the level of the wales, I could not get any direct clamping access.  I came up with a system of cantilevered scraps of wood to do the job.  Here at the bow the problem was not that acute, and you can see how the force from the spring clamp is exerted between the upper fulcrum and the load at the lower edge, even though it is around the curve.  It’s crude, but it worked.
 

 
At the stern the more extreme curve required raising the fulcrum and, at the aft end, even adding an angled caul to hold down the wood.
 

 
Each section of the wale was joined to its neighbor with a long scarf joint.  These were all marked out with a pattern cut into a plastic strip so they were consistent, cut on the band saw, and cleaned up by hand.  The forward end of the middle strake was as thick as the outer strakes, probably to reduce the chance of the anchor fluke catching an edge, much like the billboard did in later ships.  It was finished off with a decorative scallop, a detail again taken from another contemporary model.
 

 
Now that the wales had been set, the planking began.  I used birch veneer with a thickness of 0.025” – about ¾” in scale.  This had some good attributes, but required some new techniques.  Doing it this way owes more to the art of marquetry than the engineering of a ship.  The thinness of the planks means that they can be cut easily from a veneer sheet with the Preac using a fine toothed blade, and even shaped with scissors.  But they are somewhat delicate until they are glued to the hull.
 
They are also quite prone to warping if they come in contact with any moisture, including water based glues.  So to secure the planks I used contact cement.  I had used it before for the copper plates on models of later ships, but never on wood.  First I had to clear its use with the museum.  I found a study online from the Minnesota Historical Society which approved its use in conservation applications, so I was given the go-ahead.   
 
I thinned the glue with mineral spirits and painted a coat onto the hull and the backs of the planks.  When it was dry I colored the edges of the planks with an indelible marker.  The hull got a second coat of glue.  You can see it as the shiny area above the planking on the primed hull and the yellowish area below the wales.  When this second coat was almost dry, the plank was seated in place.  This gave me just a little wiggle room to adjust the fit of the plank yet still gave lots of adhesion.
 

 
Once the concept had been proved out, I planked the stern and counter so that the hull planks could run past their ends before being trimmed to fit. 
 

 
Below the wales the planking was carried down about an inch below the final location of the waterline.  The ends of the planks will be feathered into the solid hull and covered by the “white stuff” of the lower hull.
 

 
At the bow the planks do not all run into the stem, as in English practice.  Following the lead of Budriot, Petrejuus, and Frolich, the last five planks have hook scarfs and run up to the lower edge of the lower wale.   
 

 
Once these shapes had been resolved for the port side by trial and lots of error, I transferred the shapes to the starboard side.  A piece of translucent tape was laid over the planks and the outline of each plank was drawn on it.  Here I am doing plank #2.
 

 
Once the shape was drawn, the tape was removed and laid on a sheet of veneer.  This was done for all five planks.  It did not matter that the tape overlapped since all the tape would ultimately be removed.  I packed them against each other so there would be little wasted wood.
 

 
They were cut out with a new blade in the knife and fit together quite well.
 

 
With a little fine tuning they laid quite well against the starboard hull and match the lines of the port side planks.
 

 
The planks were continued up the hull, cutting out the openings for the gunports as I went. 
 

 
Just above the gunports is the line for the channel wale.  This is a wide and thick molding made from 1/16” thick cherry.  There also needs to be a lot of thinner decorative molding.  The moldings were made in the usual way.  I ground the profiles into a used hobby blade with a thin cutoff wheel in the Dremel.  Others use old hacksaw blades for this, but I have a lot of old knife blades and it lets me use a handle, which is easier to hold and helps with my trigger finger issues.  
 

 
After the profile was scraped into the stock the pieces were stained and set aside.  At the bow there is a significant curvature, so the sections of the moldings were soaked in hot water for about an hour then clamped to a handy form – a roll of masking tape.  When dry there was some springback, which left the piece matching the shape of the hull.
 

 
The curved pieces were soaked again briefly to soften them, then attached with neutral pH white glue and lots of clamps.   These clamps are some of my favorites.  They are plastic coated and have a firm but not hard grip, so they do not mark up the wood.  I used to find them in the paper clip section at Staples, but they have all but disappeared.  I found the last set in the kitchen section at Target, marketed as chip bag clips.
 

 
So here is the port side of the hull fully planked, but before establishing the waterline or installing all the treenails and metal spike fastenings for the planks.
 

 
The plans indicated a ¾” drop at the keel from the gripe at the bow to the sternpost.  The model was blocked and leveled and the waterline penciled in with a height gauge in the usual manner.  Below it the planks were feathered, filled, sanded, hardened, sanded some more, etc., etc., until they disappeared into the surface of the hull.  The line was masked with tape and several coats of off-white enamel sprayed on.
 
At this point the museum decided that the wales and moldings up to the channel wale should be painted black and the planking, but not the moldings, above the channel wale should be French blue.  This meant some tricky edge painting, and it covered up all the work I had done on the scarf joints in the wales.  Oh well . . . The silver lining was that I did not have to show plank fastenings under the paint, although the thinner moldings were pinned for security and strength. 
 
Here is how it looks today, with a paper pattern for the future quarter badge.
 

 

 
More soon.
 
Dan
 
 
 
 

Hi to everyone who is following this log, and thanks for your interest.
 
Druxey - I believe in catch and release.  She will come back, I'm sure.
 
Now that the hull structure was fully shaped, smoothed and primed, I turned to the main wales.  French practice, as derived from some of the contemporary models, was to have two strakes of dark, heavy planks run the length of the ship, separated by a strake of slightly thinner planking that was not as dark.
 
I selected cherry for the outer strakes and birch for the inner one, to match the woods used on the rest of the model.  The upper cherry strake was laid in sections along the line of the hull paint and glued down.  It will be pinned for security later.  A good deal of care was taken with this first strake as every following strake takes its curve from this one. 
 
Once I was happy with the first wale strake, the middle strake of birch was laid against it, then the lower strake of cherry.  Because of the curvature of the hull, the edges of the planks all had to be undercut so they could lay tightly against each other. 
 

 
The curvature of the hull also made clamping difficult.  The lower strake is substantially under the curve, especially at the bow and stern.  Since the bulwarks do not go down to the level of the wales, I could not get any direct clamping access.  I came up with a system of cantilevered scraps of wood to do the job.  Here at the bow the problem was not that acute, and you can see how the force from the spring clamp is exerted between the upper fulcrum and the load at the lower edge, even though it is around the curve.  It’s crude, but it worked.
 

 
At the stern the more extreme curve required raising the fulcrum and, at the aft end, even adding an angled caul to hold down the wood.
 

 
Each section of the wale was joined to its neighbor with a long scarf joint.  These were all marked out with a pattern cut into a plastic strip so they were consistent, cut on the band saw, and cleaned up by hand.  The forward end of the middle strake was as thick as the outer strakes, probably to reduce the chance of the anchor fluke catching an edge, much like the billboard did in later ships.  It was finished off with a decorative scallop, a detail again taken from another contemporary model.
 

 
Now that the wales had been set, the planking began.  I used birch veneer with a thickness of 0.025” – about ¾” in scale.  This had some good attributes, but required some new techniques.  Doing it this way owes more to the art of marquetry than the engineering of a ship.  The thinness of the planks means that they can be cut easily from a veneer sheet with the Preac using a fine toothed blade, and even shaped with scissors.  But they are somewhat delicate until they are glued to the hull.
 
They are also quite prone to warping if they come in contact with any moisture, including water based glues.  So to secure the planks I used contact cement.  I had used it before for the copper plates on models of later ships, but never on wood.  First I had to clear its use with the museum.  I found a study online from the Minnesota Historical Society which approved its use in conservation applications, so I was given the go-ahead.   
 
I thinned the glue with mineral spirits and painted a coat onto the hull and the backs of the planks.  When it was dry I colored the edges of the planks with an indelible marker.  The hull got a second coat of glue.  You can see it as the shiny area above the planking on the primed hull and the yellowish area below the wales.  When this second coat was almost dry, the plank was seated in place.  This gave me just a little wiggle room to adjust the fit of the plank yet still gave lots of adhesion.
 

 
Once the concept had been proved out, I planked the stern and counter so that the hull planks could run past their ends before being trimmed to fit. 
 

 
Below the wales the planking was carried down about an inch below the final location of the waterline.  The ends of the planks will be feathered into the solid hull and covered by the “white stuff” of the lower hull.
 

 
At the bow the planks do not all run into the stem, as in English practice.  Following the lead of Budriot, Petrejuus, and Frolich, the last five planks have hook scarfs and run up to the lower edge of the lower wale.   
 

 
Once these shapes had been resolved for the port side by trial and lots of error, I transferred the shapes to the starboard side.  A piece of translucent tape was laid over the planks and the outline of each plank was drawn on it.  Here I am doing plank #2.
 

 
Once the shape was drawn, the tape was removed and laid on a sheet of veneer.  This was done for all five planks.  It did not matter that the tape overlapped since all the tape would ultimately be removed.  I packed them against each other so there would be little wasted wood.
 

 
They were cut out with a new blade in the knife and fit together quite well.
 

 
With a little fine tuning they laid quite well against the starboard hull and match the lines of the port side planks.
 

 
The planks were continued up the hull, cutting out the openings for the gunports as I went. 
 

 
Just above the gunports is the line for the channel wale.  This is a wide and thick molding made from 1/16” thick cherry.  There also needs to be a lot of thinner decorative molding.  The moldings were made in the usual way.  I ground the profiles into a used hobby blade with a thin cutoff wheel in the Dremel.  Others use old hacksaw blades for this, but I have a lot of old knife blades and it lets me use a handle, which is easier to hold and helps with my trigger finger issues.  
 

 
After the profile was scraped into the stock the pieces were stained and set aside.  At the bow there is a significant curvature, so the sections of the moldings were soaked in hot water for about an hour then clamped to a handy form – a roll of masking tape.  When dry there was some springback, which left the piece matching the shape of the hull.
 

 
The curved pieces were soaked again briefly to soften them, then attached with neutral pH white glue and lots of clamps.   These clamps are some of my favorites.  They are plastic coated and have a firm but not hard grip, so they do not mark up the wood.  I used to find them in the paper clip section at Staples, but they have all but disappeared.  I found the last set in the kitchen section at Target, marketed as chip bag clips.
 

 
So here is the port side of the hull fully planked, but before establishing the waterline or installing all the treenails and metal spike fastenings for the planks.
 

 
The plans indicated a ¾” drop at the keel from the gripe at the bow to the sternpost.  The model was blocked and leveled and the waterline penciled in with a height gauge in the usual manner.  Below it the planks were feathered, filled, sanded, hardened, sanded some more, etc., etc., until they disappeared into the surface of the hull.  The line was masked with tape and several coats of off-white enamel sprayed on.
 
At this point the museum decided that the wales and moldings up to the channel wale should be painted black and the planking, but not the moldings, above the channel wale should be French blue.  This meant some tricky edge painting, and it covered up all the work I had done on the scarf joints in the wales.  Oh well . . . The silver lining was that I did not have to show plank fastenings under the paint, although the thinner moldings were pinned for security and strength. 
 
Here is how it looks today, with a paper pattern for the future quarter badge.
 

 

 
More soon.
 
Dan
 
 
 
 

Hi all.  Thanks for the likes and the compliments.  They helped me weather the weather this snowy winter.
 
The last time I showed the hull was at the end of January, and it looked like this.
 

 
Here is how it looked five weeks later, including getting snowed in for a week with the model in the shipyard.  This is how it got there.
 

 
After the bulwark pieces were cut, fitted and bent to shape, they were left to dry completely, then removed from the hull so the deck structure could be addressed.  After carefully levelling and squaring the building board and the model on it, the level was placed across the deck.   The symmetry and camber of the deck was read under the straight lower edge of the level.
 

 
To insure that the readings were accurate I drew the centerline and a series of perpendicular lines athwartships.  The level was placed on each line and high spots were identified then sanded down.  Using the lines and the edges of the basswood lifts as guides, the deck surface was smoothed and given the proper camber and sheer.
 

 
Now I prepared the model for its ultimate mounting.  It was flipped over and I drilled two ¾” holes into the centerline and about 2 inches deep, spaced well apart.  Into them I glued 1 inch long pieces of dowel that had been drilled out to accept 3/16” T-nuts on their upper end.  They were mounted so they came just proud of the surface of the hull.  Once the glue was dry they were sanded flush. 
 
The stem, keel and sternpost were cut and fitted.  They are 3/8” maple and secured with bamboo pegs into the hull.  No attempt to make scarf joints was made since the lower hull below the waterline will be shown with a coating of “white stuff” as teredo protection. Matching holes were drilled in the keel to allow 3/16” bolts or threaded rod to screw into the T-nuts to hold the model down to its ultimate cradle. 
 
Unfortunately I did not pause to record this work.  I was distracted by a very pretty assistant, a friend of my granddaughters, who showed some real interest in what I was doing.  To her I am Poppy Dan the Boat Man.  She was that third hand that comes in so handy from time to time.  Maybe she will keep at it.
 

 
She has just helped me install the aft bulwark pieces into their final homes.  They are glued into the rabbets in the lower hull and pinned with bamboo dowels.   Temporary internal supports are screwed to the deck to maintain the 13 degree tumblehome.
 
Next I turned to the gunports.  On my gun station practice piece I cut out the opening cleanly on the band saw.  This was impossible with the bulwarks, so the openings were roughed out with a zip-bit in a Dremel.  It made quick work of cutting the openings, but was prone to wandering, especially when it crossed one of the slots for the kerf bending of the bulwarks.  These  were squared up with a rasp and various files.
 
Unfortunately, my skills were not adequate to squaring and locating the openings precisely, nor smoothing them well enough to fit the inner lining tube.  I reasoned that if the lining tube would give me a square opening, then a larger tube would give me a square frame for the lining.  I put together a tube for the frames from 1/8” basswood which was sized so the lining tube slid neatly inside it.
 

 
Now a larger opening could be cut in the bulwarks and the frame located inside it.  The frame could be adjusted within the opening with shims before being glued in place. The inner lining tube was slipped through to insure that the frame was set vertically and at the correct height.
 

 
All of the port side gunports were done in this way.  The lining tube was used again for the starboard ports to make sure that they matched the port side in location and height.
 

 
Not only were the ports matched using the lining tube, but with the cannon that will ultimately be installed through them.
 

 
At the forward end of the bulwark pieces a slot was cut up its edge before it was installed.  A matching slot was cut in the aft edge of the forward bulwark pieces and a hardwood spline inserted across the joint to align the pieces and prevent future movement under the planking. 
 

 

 
The forward pieces were installed and pinned in place, the spline glued between the pieces.  The two forward gunport frames were cut, dressed and installed as before.  At the stern the transom piece was installed and blocks for the counter were cut, installed, and smoothed, ready to be covered by planking.
 
The upper two inches of the bulwarks all around were sanded to narrow the top edge to scale 9” and a hollow was sanded into the exterior of the aft bulwark at about the level of the gunports.  The effect is subtle, but the combination of the two operations created the shallow “S” curve and tapered top timber shape seen in the plans.
 
The entire exterior of the hull was filled with Durham’s Rock Hard Water Putty as were the kerf slots on the inside of the bulwarks in all areas that will be visible in the finished model.  Several rounds of sanding, filling, and more sanding were necessary to get the lower hull to a proper smoothness. 
 

 
When it was done the filled areas were hardened with Minwax Wood Hardener for strength and longevity.  When it was dry there was a final sanding and a first priming.  This revealed some more spots that needed to be filled, sanded and hardened.  After a few more rounds the hull was given a final priming ready for painting.
 

 
Looking at the plans it is clear that the lines of planking all take their curves from the line of the main wale.  I decided to define this with the top edge of the hull paint as a test of the location and sweep of the curve.  It was plotted from the plans and masked off above the line.  Several coats of off-white enamel were sprayed on, giving the lower hull a hard finish that will support the final color coats.   The demarcation line for the wale looked good .
 

 

 

 
Finally, the fun of planking and detailing the hull can begin.
 
Dan

Hi to everyone who is following this log, and thanks for your interest.
 
Druxey - I believe in catch and release.  She will come back, I'm sure.
 
Now that the hull structure was fully shaped, smoothed and primed, I turned to the main wales.  French practice, as derived from some of the contemporary models, was to have two strakes of dark, heavy planks run the length of the ship, separated by a strake of slightly thinner planking that was not as dark.
 
I selected cherry for the outer strakes and birch for the inner one, to match the woods used on the rest of the model.  The upper cherry strake was laid in sections along the line of the hull paint and glued down.  It will be pinned for security later.  A good deal of care was taken with this first strake as every following strake takes its curve from this one. 
 
Once I was happy with the first wale strake, the middle strake of birch was laid against it, then the lower strake of cherry.  Because of the curvature of the hull, the edges of the planks all had to be undercut so they could lay tightly against each other. 
 

 
The curvature of the hull also made clamping difficult.  The lower strake is substantially under the curve, especially at the bow and stern.  Since the bulwarks do not go down to the level of the wales, I could not get any direct clamping access.  I came up with a system of cantilevered scraps of wood to do the job.  Here at the bow the problem was not that acute, and you can see how the force from the spring clamp is exerted between the upper fulcrum and the load at the lower edge, even though it is around the curve.  It’s crude, but it worked.
 

 
At the stern the more extreme curve required raising the fulcrum and, at the aft end, even adding an angled caul to hold down the wood.
 

 
Each section of the wale was joined to its neighbor with a long scarf joint.  These were all marked out with a pattern cut into a plastic strip so they were consistent, cut on the band saw, and cleaned up by hand.  The forward end of the middle strake was as thick as the outer strakes, probably to reduce the chance of the anchor fluke catching an edge, much like the billboard did in later ships.  It was finished off with a decorative scallop, a detail again taken from another contemporary model.
 

 
Now that the wales had been set, the planking began.  I used birch veneer with a thickness of 0.025” – about ¾” in scale.  This had some good attributes, but required some new techniques.  Doing it this way owes more to the art of marquetry than the engineering of a ship.  The thinness of the planks means that they can be cut easily from a veneer sheet with the Preac using a fine toothed blade, and even shaped with scissors.  But they are somewhat delicate until they are glued to the hull.
 
They are also quite prone to warping if they come in contact with any moisture, including water based glues.  So to secure the planks I used contact cement.  I had used it before for the copper plates on models of later ships, but never on wood.  First I had to clear its use with the museum.  I found a study online from the Minnesota Historical Society which approved its use in conservation applications, so I was given the go-ahead.   
 
I thinned the glue with mineral spirits and painted a coat onto the hull and the backs of the planks.  When it was dry I colored the edges of the planks with an indelible marker.  The hull got a second coat of glue.  You can see it as the shiny area above the planking on the primed hull and the yellowish area below the wales.  When this second coat was almost dry, the plank was seated in place.  This gave me just a little wiggle room to adjust the fit of the plank yet still gave lots of adhesion.
 

 
Once the concept had been proved out, I planked the stern and counter so that the hull planks could run past their ends before being trimmed to fit. 
 

 
Below the wales the planking was carried down about an inch below the final location of the waterline.  The ends of the planks will be feathered into the solid hull and covered by the “white stuff” of the lower hull.
 

 
At the bow the planks do not all run into the stem, as in English practice.  Following the lead of Budriot, Petrejuus, and Frolich, the last five planks have hook scarfs and run up to the lower edge of the lower wale.   
 

 
Once these shapes had been resolved for the port side by trial and lots of error, I transferred the shapes to the starboard side.  A piece of translucent tape was laid over the planks and the outline of each plank was drawn on it.  Here I am doing plank #2.
 

 
Once the shape was drawn, the tape was removed and laid on a sheet of veneer.  This was done for all five planks.  It did not matter that the tape overlapped since all the tape would ultimately be removed.  I packed them against each other so there would be little wasted wood.
 

 
They were cut out with a new blade in the knife and fit together quite well.
 

 
With a little fine tuning they laid quite well against the starboard hull and match the lines of the port side planks.
 

 
The planks were continued up the hull, cutting out the openings for the gunports as I went. 
 

 
Just above the gunports is the line for the channel wale.  This is a wide and thick molding made from 1/16” thick cherry.  There also needs to be a lot of thinner decorative molding.  The moldings were made in the usual way.  I ground the profiles into a used hobby blade with a thin cutoff wheel in the Dremel.  Others use old hacksaw blades for this, but I have a lot of old knife blades and it lets me use a handle, which is easier to hold and helps with my trigger finger issues.  
 

 
After the profile was scraped into the stock the pieces were stained and set aside.  At the bow there is a significant curvature, so the sections of the moldings were soaked in hot water for about an hour then clamped to a handy form – a roll of masking tape.  When dry there was some springback, which left the piece matching the shape of the hull.
 

 
The curved pieces were soaked again briefly to soften them, then attached with neutral pH white glue and lots of clamps.   These clamps are some of my favorites.  They are plastic coated and have a firm but not hard grip, so they do not mark up the wood.  I used to find them in the paper clip section at Staples, but they have all but disappeared.  I found the last set in the kitchen section at Target, marketed as chip bag clips.
 

 
So here is the port side of the hull fully planked, but before establishing the waterline or installing all the treenails and metal spike fastenings for the planks.
 

 
The plans indicated a ¾” drop at the keel from the gripe at the bow to the sternpost.  The model was blocked and leveled and the waterline penciled in with a height gauge in the usual manner.  Below it the planks were feathered, filled, sanded, hardened, sanded some more, etc., etc., until they disappeared into the surface of the hull.  The line was masked with tape and several coats of off-white enamel sprayed on.
 
At this point the museum decided that the wales and moldings up to the channel wale should be painted black and the planking, but not the moldings, above the channel wale should be French blue.  This meant some tricky edge painting, and it covered up all the work I had done on the scarf joints in the wales.  Oh well . . . The silver lining was that I did not have to show plank fastenings under the paint, although the thinner moldings were pinned for security and strength. 
 
Here is how it looks today, with a paper pattern for the future quarter badge.
 

 

 
More soon.
 
Dan
 
 
 
 

Thanks Bob.
 
I finished up the triple block today.
The first picture shows the beginning of the second set of strapping for the outside of the three sheaves the inside one is already installed, these were bent up using some drill bits clamped in the vice to get the correct curves.
 

 
the next one shows the way I formed the second bend by reversing the direction this allowed me to bend the strip until the outside leg was parallel to the side of the block. a little tweaking was needed to get the exact width for it to slide easily into the slots.
 

 
The next one shows the set up for drilling through the rest of the wood and the brass bars after clamping the block to the wood table snug packing pieces of soft spruce were wedged into the sheave slots to prevent the drill from buckling the brass bars.
 

 
The next shows the code numbering on the spacers so that I could get them sanded and returned to the same locations within the stack.
 

 
Next the spacers were sanded to a consistent dimension using a simple jig, one for the top spacers and at the opposite end for the bottom spacers.
 

 
I checked that there was enough room for the 7/8ths rope.
 

 
The assembly was then glued together and given some final sanding and shaping.
The next picture shows how I made the cover plate for the shaft for the sheaves.
 

 
The brass shim-stock is .0015" the pencil is a 9H I drew the image in Corel draw full size at 1/4 inch diameter then mirror imaged it so that I could follow the lettering on the brass. the 9H is hard enough and because it is graphite there is a built in lubricant. it took a few tries scribbling the letters in reverse to get an acceptable rendition, (where's Leonardo when you need him?).
 

 

 
Now to make the bottom block which is a double, and then two singles to complete the main sheet primary tackle.
 
Michael
 
 

So now it’s time for the hawse holes and hawse pipes. 
 
One of the old pictures is looking straight down the hawse holes and it is taken from the top of the sampson post.  I placed a yolk at the sampson post location and used it to guide the drill.  I enlarged the holes to accept a brass tube 9” scale diameter.  After flaring the outside, the tube was cut to length and an oval washer soldered to the inside.  The last two photos show the bow sprit temporarily in place.  I have to admit there was a problem the old picture was of the Lettie after the fore deck was raised.  But my model has the fore deck lowered.  So I drilled the hole in the wrong place and had to raise it to put it into the correct location.  All good now. 
 
Next the chain plates.
 
Bob
 
 

 

 

 

 

 

 

found a chunk of cherry that looked promising.
 

 

 
After slabbing it up, and tracing out the top curves
 

 
This took a while but I am happy with the way the joint looks
 

 

 
I like the proportions better and think this will work out.
 

 
I did do another test though using Ed's suggestion of adding the glue during the initial forming.
 

 
I think though for this cockpit I will be using the curved grain pieces that came from around the knot in the wood.
 
 
Michael

Michael -
 
Beautiful metalwork as always.  Your hawse linings are cleaner and neater than some I have seen on some full sized boats.
 
Best of success with the new cockpit cap.  I think cherry will come up to a nice color against the mahogany.  I sometimes use a thin metal strap as an outer binding layer when I do laminate bending.  It reduces the chance of splitting the outer layer of wood.
 
Dan

John, thanks for checking out the progress.
 
I had a chance to make a second hawser fairing, this time I used copper, definitely a better choice of material, it is much more malleable I only needed 2 annealings.
 
I am tired so just a sequence of pictures using exactly the same process as the 1/8th diameter one, I will make the smaller ones out of 1/8th copper tube.
 

 
The most work forming was done with this tool
 

 

 

 

 

 

 

 

 
The last picture is showing the difference between the 1/8th brass one and the 1/4 copper one. Also the four different tools for forming and some metal snips and file, the final polish was done with wire wool
 
 
 

 
Michael

Thanks for all the likes
 
Yes I'm definitely hooked.
 
Not wanting to clutter up Bob's Lettie build log, and needing to deal with the same basic issues of holes through the bulwark and because Bob was waiting for me to try this, I did here are my results for the holes in the cutter at least one side of the hole.
1 cut the holes then sand the angle and tubes the tubes have had the first annealing
 

 
2 the first forming using a spoon shaped modeling tool for working with sculpy (not the best)
 

 
3 after the second annealing and using some shaped steel rods, the point was trimmed with some flush cut side cutters.
 

 
4 The wood soft poplar snapped out but the wood block was still usable for forming here the end of the seel rod is almost hemispherical
 

 
5 next a slightly narrower tip followed by a third annealing
 

 
6 an even sharper tip used on the back side to flare out the tube a little more the block under it is hard Maple
 

 
7 a little polish with some steel wool
 

 
8a check with the eye laying on the cap rail above the hole that it will serve
 

 

 
So I will use this method for the rest of the holes both inside and out
 
Michael
 
 

Hi all.  Thanks for the likes and the compliments.  They helped me weather the weather this snowy winter.
 
The last time I showed the hull was at the end of January, and it looked like this.
 

 
Here is how it looked five weeks later, including getting snowed in for a week with the model in the shipyard.  This is how it got there.
 

 
After the bulwark pieces were cut, fitted and bent to shape, they were left to dry completely, then removed from the hull so the deck structure could be addressed.  After carefully levelling and squaring the building board and the model on it, the level was placed across the deck.   The symmetry and camber of the deck was read under the straight lower edge of the level.
 

 
To insure that the readings were accurate I drew the centerline and a series of perpendicular lines athwartships.  The level was placed on each line and high spots were identified then sanded down.  Using the lines and the edges of the basswood lifts as guides, the deck surface was smoothed and given the proper camber and sheer.
 

 
Now I prepared the model for its ultimate mounting.  It was flipped over and I drilled two ¾” holes into the centerline and about 2 inches deep, spaced well apart.  Into them I glued 1 inch long pieces of dowel that had been drilled out to accept 3/16” T-nuts on their upper end.  They were mounted so they came just proud of the surface of the hull.  Once the glue was dry they were sanded flush. 
 
The stem, keel and sternpost were cut and fitted.  They are 3/8” maple and secured with bamboo pegs into the hull.  No attempt to make scarf joints was made since the lower hull below the waterline will be shown with a coating of “white stuff” as teredo protection. Matching holes were drilled in the keel to allow 3/16” bolts or threaded rod to screw into the T-nuts to hold the model down to its ultimate cradle. 
 
Unfortunately I did not pause to record this work.  I was distracted by a very pretty assistant, a friend of my granddaughters, who showed some real interest in what I was doing.  To her I am Poppy Dan the Boat Man.  She was that third hand that comes in so handy from time to time.  Maybe she will keep at it.
 

 
She has just helped me install the aft bulwark pieces into their final homes.  They are glued into the rabbets in the lower hull and pinned with bamboo dowels.   Temporary internal supports are screwed to the deck to maintain the 13 degree tumblehome.
 
Next I turned to the gunports.  On my gun station practice piece I cut out the opening cleanly on the band saw.  This was impossible with the bulwarks, so the openings were roughed out with a zip-bit in a Dremel.  It made quick work of cutting the openings, but was prone to wandering, especially when it crossed one of the slots for the kerf bending of the bulwarks.  These  were squared up with a rasp and various files.
 
Unfortunately, my skills were not adequate to squaring and locating the openings precisely, nor smoothing them well enough to fit the inner lining tube.  I reasoned that if the lining tube would give me a square opening, then a larger tube would give me a square frame for the lining.  I put together a tube for the frames from 1/8” basswood which was sized so the lining tube slid neatly inside it.
 

 
Now a larger opening could be cut in the bulwarks and the frame located inside it.  The frame could be adjusted within the opening with shims before being glued in place. The inner lining tube was slipped through to insure that the frame was set vertically and at the correct height.
 

 
All of the port side gunports were done in this way.  The lining tube was used again for the starboard ports to make sure that they matched the port side in location and height.
 

 
Not only were the ports matched using the lining tube, but with the cannon that will ultimately be installed through them.
 

 
At the forward end of the bulwark pieces a slot was cut up its edge before it was installed.  A matching slot was cut in the aft edge of the forward bulwark pieces and a hardwood spline inserted across the joint to align the pieces and prevent future movement under the planking. 
 

 

 
The forward pieces were installed and pinned in place, the spline glued between the pieces.  The two forward gunport frames were cut, dressed and installed as before.  At the stern the transom piece was installed and blocks for the counter were cut, installed, and smoothed, ready to be covered by planking.
 
The upper two inches of the bulwarks all around were sanded to narrow the top edge to scale 9” and a hollow was sanded into the exterior of the aft bulwark at about the level of the gunports.  The effect is subtle, but the combination of the two operations created the shallow “S” curve and tapered top timber shape seen in the plans.
 
The entire exterior of the hull was filled with Durham’s Rock Hard Water Putty as were the kerf slots on the inside of the bulwarks in all areas that will be visible in the finished model.  Several rounds of sanding, filling, and more sanding were necessary to get the lower hull to a proper smoothness. 
 

 
When it was done the filled areas were hardened with Minwax Wood Hardener for strength and longevity.  When it was dry there was a final sanding and a first priming.  This revealed some more spots that needed to be filled, sanded and hardened.  After a few more rounds the hull was given a final priming ready for painting.
 

 
Looking at the plans it is clear that the lines of planking all take their curves from the line of the main wale.  I decided to define this with the top edge of the hull paint as a test of the location and sweep of the curve.  It was plotted from the plans and masked off above the line.  Several coats of off-white enamel were sprayed on, giving the lower hull a hard finish that will support the final color coats.   The demarcation line for the wale looked good .
 

 

 

 
Finally, the fun of planking and detailing the hull can begin.
 
Dan

Thanks for all the likes.
"It really is amazing what we can find lurking in the wood isn't it?"
 
Steve yes it happens when one is open to options.
 
Bob Had I been more conservative I would have cut a shorter piece of the end of the small log and would have also missed it.
 
Daniel, thanks.
 
Today was a good day for clamping.
 
The inside cover was glued first and now the task of adding the layers one piece at a time.
 

 
After the rest are glued up then I will shape the profile
 

 
 
Michael

Hello dear friends,
I am really very honored reading your posts and your support helps me a lot. Thank you all very much and appreciate your "likes".
 
Paper and clay (sculpey) are my favourite materials, there are not needed any special tools to work with it. In fact I have only basic tools. So I try to search suitable techniques, how to create the  model using available things for me.
 
 
 
 
You are right, dear Nils.
Doing something without love would be only a half. I like sea and ships and building sailing ships as models is really a great pleasure for me. And I am also very pleased I can share this with other people.
 
I took some closer pics of sculptures at the name plate for you, so you can enjoy them:

 
Here are other pics from process, when I modelled them:
 
http://modelshipworld.com/index.php?/topic/854-royal-caroline-by-doris-card-1749-140/?p=28164
http://modelshipworld.com/index.php?/topic/854-royal-caroline-by-doris-card-1749-140/?p=28161
 
Soon I will create other crew members near the cannons. I really like this work....
 
 
 
 
Oh yes, I am going to make masts, full rigging and sails. The model could be also used for a diorama (maybe in future, if I find suitable and large enough space at home).
 
 
Sovereign of the seas is my best current model made of card, I cooperated with two captains and experts, who helped me to create more realistic model. I spent two years to build SoS. Here is my building log at Modelforum (all is in Czech language, but there are plenty of pics, so that is quite understandable):
http://modelforum.cz/viewtopic.php?f=177&t=43575
I suppose, that Royal Caroline will be after finishing even better.
 
Best regards
Doris