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wefalck

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  1. Like
    wefalck got a reaction from Archi in Proxxon Mini Lathe DB-250 - Opinions/assessments/recommendations?   
    Yes, if it works for the time being, it may not be worth spending more time on it.
     
    If I were to do something about the problems, I perhaps would modify the tailstock a long what is practice in other lathes (see drawing below): I would file a notch under the front of the tailstock barrel, so that I have a completely round section may be about 10 mm long. I then would make a thin saw cut along the centre of the barrel until perhaps half-way down to the notch for the brass nut. Next I would make a clamp (from aluminium, but some tough plastic, such PVC, or even wood would work) that fits tightly around the round section of the barrel. The clamp is slotted and can be tightened with (thumb-)screw just enough to give the tailstock runner a sliding fit in the barrel. The clamp can be used also instead of the thumbscrew on top of the barrel to lock the runner in position.
     

     
    These modifications would likely change the need to shim the tailstock, so should be done first.
     
    I may also file the nut a bit thinner and put a spring washer in front of it, but this would depend on how much end-play you have, when the runner is not locked.
     
    wefalck
  2. Like
    wefalck got a reaction from WackoWolf in Proxxon Mini Lathe DB-250 - Opinions/assessments/recommendations?   
    Tony, hand-scraping is an old-time, well, art of precision-fitting of machine surfaces. With a chisel-like tool minute amounts of metal are removed until a perfect fit or match has been achieved. More details e.g. here: http://en.wikipedia.org/wiki/Hand_scraper. The 'fitters' at the same time tried to achieve a pleasing looking surface. Today with CNC-precision grinding this craft is only needed for repair or restoration work. I am only a self-taught evening-mechanic, so I don't really master it and rather use a file  
     
    I don't have such lathe, so I don't know how the tailstock is actually constructed. Looking at the catalogue picture, I think there is a simple bore going through the tailstock; the barrel presumably is plain in the front part and has a thread cut into the rear part; the brass nut that runs in a slot of the tailstock moves the barrel in and out; the barrel also has a key cut into the top surface; a thumb-screw on top of the tailstock prevents the barrel from turning and also locks it when set. Am I right ? If could post a picture of the disassembled tailstock, perhaps I could give you some ideas how to reduce the side- and end-play of the barrel. Do you have a pillar-drill ?
     
    wefalck
  3. Like
    wefalck got a reaction from WackoWolf in Proxxon Mini Lathe DB-250 - Opinions/assessments/recommendations?   
    Well, wood lathes are acctually not really designed for this kind of centre-drilling, that's the domain of metal lathes, even when it is done into wood. The purpose of a wood-lathe is rough centre a piece of wood and then to work it down with chisels. That's why wood-lathes typically are built much more simple (and cheaper). By the same token, a wood-lathe tailstock-barrel (or least the one of the DB250) are not meant to work under load, they are designed to be set and then clamped tight. To work under load, the tailstock bore would have to be ground carefully in line with the headstock to a sliding fit for the barrel - at the price of the lathe this would be impossible.
    However, scraping-in (the workmanship method) or filing-in (the amateur's way - I did it as well …) of tailstocks to the bed is possible, if there is enough 'meat'.
     
    wefalck
  4. Like
    wefalck got a reaction from michael mott in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for your favourable comments.
     
    A fishing boats needs some fish-baskets to store the sorted catch in.
     

    Fish-baskets on the Marker botter in the Zuiderzeemuseum
     
    I could not think a convincing method to fake such baskets and dropped ideas of using fabric or wire mesh – there would always be an unrealistic seam. If you have a closed or filled basket, you may sculpt it from something and imprint the woven pattern, but this does not work for empty ones. In the end, I decided to weave real baskets, well almost.
     

    Tool for making (fish-)baskets
     
    For this I needed a tool that would give the basket its shape and allow me to handle it while weaving. So I turned the little implement above from a piece of 5 mm diameter aluminium and drilled a 2 mm hole all the way through it. It will allow me make two baskets simultaneously. The material for weaving is another issue. I would have like to use wire, but it would have been difficult to actually weave with wire. So I used some thin cotton thread for the stakes and fly-tying yarn for the weave.
     

    Weaving fish-baskets
     
    First the ‚stakes’ were put into place by wind the thread around the form tool in a continuous series of loops, passing the return part through the middle of the center bore of the tool. This then was woven out with the fly-tying yarn using a sewing needle. The rim is a bit of a fake: normally the stakes would be bent back one over each other to produce a stable and decorative finishing. Here I made a double row of half-hitches with the weave, i.e. the fly-tying thread. Once this was finished, the ‚basket’ was soaked in wood stain and then a few dabs of matt varnish were applied to secure the weaving. The stakes with the exception of two on each side then were cut off flush with the rim. The remaining stakes were twisted into looped handles. Finally the stakes were cut around the hole in the bottom of tool. A bottom of the basket was faked by closing the hole with a good drop of white glue.
     

    The finished fish-baskets
     
    The baskets then were weathered using acrylics paint (umbra). After looking at the museum-picture, I noticed that I should paint onto the baskets the registration number of the boat - so that catch can be identified at the fish auction.
     
    One may notice on the above photograph that in the meantime also the anchor, a grab, has been installed. Finding such small chain is a challenge, but I got something suitable from a Bavarian model railway supplier. While the links were nicely soldered and blackend, they were actually round. Anchor chains, however, have oval links. With a pair of pliers I slightly squashed the links into an oval shape.
     
    wefalck
  5. Like
    wefalck got a reaction from Salty Sea Dog in The Dutch Boeier De Sperwer- The 'James Bond Yacht'   
    Since about the 1840s virtually all iron-work that is exposed to the elements, as well as iron fastenings, was hot-dip zinc-plated. In addition, the iron-work could be painted to suit the decorative scheme of a boat. While this anti-corrosion treatment is quite efficient, when not done very carefully, the plating can be porous, so that the iron can rust underneath. The corrosion products, iron(hydr)oxides, can diffuse into the zinc layer tarnishing it into a yellowish tint. Vice versa, a porous zinc layer can soak up e.g. tar-based paints, making it look yellowish, even when the paint has been removed.
     
    Seawater-resistant bronce would normally not be painted and is indeed not easy to paint, as paint does not very well adhere to this material.
     
    wefalck
  6. Like
    wefalck got a reaction from Rudolf in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  7. Like
    wefalck got a reaction from druxey in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  8. Like
    wefalck got a reaction from Rudolf in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for your favourable comments.
     
    A fishing boats needs some fish-baskets to store the sorted catch in.
     

    Fish-baskets on the Marker botter in the Zuiderzeemuseum
     
    I could not think a convincing method to fake such baskets and dropped ideas of using fabric or wire mesh – there would always be an unrealistic seam. If you have a closed or filled basket, you may sculpt it from something and imprint the woven pattern, but this does not work for empty ones. In the end, I decided to weave real baskets, well almost.
     

    Tool for making (fish-)baskets
     
    For this I needed a tool that would give the basket its shape and allow me to handle it while weaving. So I turned the little implement above from a piece of 5 mm diameter aluminium and drilled a 2 mm hole all the way through it. It will allow me make two baskets simultaneously. The material for weaving is another issue. I would have like to use wire, but it would have been difficult to actually weave with wire. So I used some thin cotton thread for the stakes and fly-tying yarn for the weave.
     

    Weaving fish-baskets
     
    First the ‚stakes’ were put into place by wind the thread around the form tool in a continuous series of loops, passing the return part through the middle of the center bore of the tool. This then was woven out with the fly-tying yarn using a sewing needle. The rim is a bit of a fake: normally the stakes would be bent back one over each other to produce a stable and decorative finishing. Here I made a double row of half-hitches with the weave, i.e. the fly-tying thread. Once this was finished, the ‚basket’ was soaked in wood stain and then a few dabs of matt varnish were applied to secure the weaving. The stakes with the exception of two on each side then were cut off flush with the rim. The remaining stakes were twisted into looped handles. Finally the stakes were cut around the hole in the bottom of tool. A bottom of the basket was faked by closing the hole with a good drop of white glue.
     

    The finished fish-baskets
     
    The baskets then were weathered using acrylics paint (umbra). After looking at the museum-picture, I noticed that I should paint onto the baskets the registration number of the boat - so that catch can be identified at the fish auction.
     
    One may notice on the above photograph that in the meantime also the anchor, a grab, has been installed. Finding such small chain is a challenge, but I got something suitable from a Bavarian model railway supplier. While the links were nicely soldered and blackend, they were actually round. Anchor chains, however, have oval links. With a pair of pliers I slightly squashed the links into an oval shape.
     
    wefalck
  9. Like
    wefalck got a reaction from WackoWolf in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks for the comments 
     
    @Amateur, I still have an unresolved problem with painting the Dutch 'tricolore' on the tiller. My attempts to do it free-hand didn't turn out well. I have to start again with proper masking and the airbrush. The (running) bowsprit was left at home when fishing in the winter. The summer rig would comprise a couple more (rather odd) sails, for which spars would be carried. I only modelled the iron-work that goes with the bowsprit.
     
    wefalck
  10. Like
    wefalck got a reaction from mtaylor in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  11. Like
    wefalck got a reaction from Dubz in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for your favourable comments.
     
    A fishing boats needs some fish-baskets to store the sorted catch in.
     

    Fish-baskets on the Marker botter in the Zuiderzeemuseum
     
    I could not think a convincing method to fake such baskets and dropped ideas of using fabric or wire mesh – there would always be an unrealistic seam. If you have a closed or filled basket, you may sculpt it from something and imprint the woven pattern, but this does not work for empty ones. In the end, I decided to weave real baskets, well almost.
     

    Tool for making (fish-)baskets
     
    For this I needed a tool that would give the basket its shape and allow me to handle it while weaving. So I turned the little implement above from a piece of 5 mm diameter aluminium and drilled a 2 mm hole all the way through it. It will allow me make two baskets simultaneously. The material for weaving is another issue. I would have like to use wire, but it would have been difficult to actually weave with wire. So I used some thin cotton thread for the stakes and fly-tying yarn for the weave.
     

    Weaving fish-baskets
     
    First the ‚stakes’ were put into place by wind the thread around the form tool in a continuous series of loops, passing the return part through the middle of the center bore of the tool. This then was woven out with the fly-tying yarn using a sewing needle. The rim is a bit of a fake: normally the stakes would be bent back one over each other to produce a stable and decorative finishing. Here I made a double row of half-hitches with the weave, i.e. the fly-tying thread. Once this was finished, the ‚basket’ was soaked in wood stain and then a few dabs of matt varnish were applied to secure the weaving. The stakes with the exception of two on each side then were cut off flush with the rim. The remaining stakes were twisted into looped handles. Finally the stakes were cut around the hole in the bottom of tool. A bottom of the basket was faked by closing the hole with a good drop of white glue.
     

    The finished fish-baskets
     
    The baskets then were weathered using acrylics paint (umbra). After looking at the museum-picture, I noticed that I should paint onto the baskets the registration number of the boat - so that catch can be identified at the fish auction.
     
    One may notice on the above photograph that in the meantime also the anchor, a grab, has been installed. Finding such small chain is a challenge, but I got something suitable from a Bavarian model railway supplier. While the links were nicely soldered and blackend, they were actually round. Anchor chains, however, have oval links. With a pair of pliers I slightly squashed the links into an oval shape.
     
    wefalck
  12. Like
    wefalck got a reaction from Salty Sea Dog in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  13. Like
    wefalck got a reaction from flying_dutchman2 in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  14. Like
    wefalck got a reaction from hexnut in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  15. Like
    wefalck got a reaction from flying_dutchman2 in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for your favourable comments.
     
    A fishing boats needs some fish-baskets to store the sorted catch in.
     

    Fish-baskets on the Marker botter in the Zuiderzeemuseum
     
    I could not think a convincing method to fake such baskets and dropped ideas of using fabric or wire mesh – there would always be an unrealistic seam. If you have a closed or filled basket, you may sculpt it from something and imprint the woven pattern, but this does not work for empty ones. In the end, I decided to weave real baskets, well almost.
     

    Tool for making (fish-)baskets
     
    For this I needed a tool that would give the basket its shape and allow me to handle it while weaving. So I turned the little implement above from a piece of 5 mm diameter aluminium and drilled a 2 mm hole all the way through it. It will allow me make two baskets simultaneously. The material for weaving is another issue. I would have like to use wire, but it would have been difficult to actually weave with wire. So I used some thin cotton thread for the stakes and fly-tying yarn for the weave.
     

    Weaving fish-baskets
     
    First the ‚stakes’ were put into place by wind the thread around the form tool in a continuous series of loops, passing the return part through the middle of the center bore of the tool. This then was woven out with the fly-tying yarn using a sewing needle. The rim is a bit of a fake: normally the stakes would be bent back one over each other to produce a stable and decorative finishing. Here I made a double row of half-hitches with the weave, i.e. the fly-tying thread. Once this was finished, the ‚basket’ was soaked in wood stain and then a few dabs of matt varnish were applied to secure the weaving. The stakes with the exception of two on each side then were cut off flush with the rim. The remaining stakes were twisted into looped handles. Finally the stakes were cut around the hole in the bottom of tool. A bottom of the basket was faked by closing the hole with a good drop of white glue.
     

    The finished fish-baskets
     
    The baskets then were weathered using acrylics paint (umbra). After looking at the museum-picture, I noticed that I should paint onto the baskets the registration number of the boat - so that catch can be identified at the fish auction.
     
    One may notice on the above photograph that in the meantime also the anchor, a grab, has been installed. Finding such small chain is a challenge, but I got something suitable from a Bavarian model railway supplier. While the links were nicely soldered and blackend, they were actually round. Anchor chains, however, have oval links. With a pair of pliers I slightly squashed the links into an oval shape.
     
    wefalck
  16. Like
    wefalck got a reaction from dafi in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  17. Like
    wefalck got a reaction from realworkingsailor in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for the kind words.
     
    ***
     
    Time has come to release the botter into its natural habitat ...
     

     
    The model was fixed to the baseboard by a screw with countersunk head. Where necessary, the loosened ice around the boat was touched up with the same sugar-acrylic gel mixture with which the rest of the ice-scape was modelled.
     

     
     

     
     

     
     

     
    The next step will be to complete vitrine. Then, work on population of the scenery will continue and a some ‚loose’ equipment for the botter will also have to be made.
     
    wefalck
  18. Like
    wefalck got a reaction from avsjerome2003 in Is this a real ship? "Kiel restaurant"   
    Well, the 'Currywurst' was not 'invented' until after the WWII in Berlin … and normally we don't eat Bratwurst with Sauerkraut, but rather 'Eisbein' (i.e. salted porc knuckle) or fresh liver and blood sausage. The beer, however, was available everywhere at all times for probably a 1000 years or so
     
    wefalck
  19. Like
    wefalck got a reaction from hexnut in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for your favourable comments.
     
    A fishing boats needs some fish-baskets to store the sorted catch in.
     

    Fish-baskets on the Marker botter in the Zuiderzeemuseum
     
    I could not think a convincing method to fake such baskets and dropped ideas of using fabric or wire mesh – there would always be an unrealistic seam. If you have a closed or filled basket, you may sculpt it from something and imprint the woven pattern, but this does not work for empty ones. In the end, I decided to weave real baskets, well almost.
     

    Tool for making (fish-)baskets
     
    For this I needed a tool that would give the basket its shape and allow me to handle it while weaving. So I turned the little implement above from a piece of 5 mm diameter aluminium and drilled a 2 mm hole all the way through it. It will allow me make two baskets simultaneously. The material for weaving is another issue. I would have like to use wire, but it would have been difficult to actually weave with wire. So I used some thin cotton thread for the stakes and fly-tying yarn for the weave.
     

    Weaving fish-baskets
     
    First the ‚stakes’ were put into place by wind the thread around the form tool in a continuous series of loops, passing the return part through the middle of the center bore of the tool. This then was woven out with the fly-tying yarn using a sewing needle. The rim is a bit of a fake: normally the stakes would be bent back one over each other to produce a stable and decorative finishing. Here I made a double row of half-hitches with the weave, i.e. the fly-tying thread. Once this was finished, the ‚basket’ was soaked in wood stain and then a few dabs of matt varnish were applied to secure the weaving. The stakes with the exception of two on each side then were cut off flush with the rim. The remaining stakes were twisted into looped handles. Finally the stakes were cut around the hole in the bottom of tool. A bottom of the basket was faked by closing the hole with a good drop of white glue.
     

    The finished fish-baskets
     
    The baskets then were weathered using acrylics paint (umbra). After looking at the museum-picture, I noticed that I should paint onto the baskets the registration number of the boat - so that catch can be identified at the fish auction.
     
    One may notice on the above photograph that in the meantime also the anchor, a grab, has been installed. Finding such small chain is a challenge, but I got something suitable from a Bavarian model railway supplier. While the links were nicely soldered and blackend, they were actually round. Anchor chains, however, have oval links. With a pair of pliers I slightly squashed the links into an oval shape.
     
    wefalck
  20. Like
    wefalck got a reaction from BANYAN in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for your favourable comments.
     
    A fishing boats needs some fish-baskets to store the sorted catch in.
     

    Fish-baskets on the Marker botter in the Zuiderzeemuseum
     
    I could not think a convincing method to fake such baskets and dropped ideas of using fabric or wire mesh – there would always be an unrealistic seam. If you have a closed or filled basket, you may sculpt it from something and imprint the woven pattern, but this does not work for empty ones. In the end, I decided to weave real baskets, well almost.
     

    Tool for making (fish-)baskets
     
    For this I needed a tool that would give the basket its shape and allow me to handle it while weaving. So I turned the little implement above from a piece of 5 mm diameter aluminium and drilled a 2 mm hole all the way through it. It will allow me make two baskets simultaneously. The material for weaving is another issue. I would have like to use wire, but it would have been difficult to actually weave with wire. So I used some thin cotton thread for the stakes and fly-tying yarn for the weave.
     

    Weaving fish-baskets
     
    First the ‚stakes’ were put into place by wind the thread around the form tool in a continuous series of loops, passing the return part through the middle of the center bore of the tool. This then was woven out with the fly-tying yarn using a sewing needle. The rim is a bit of a fake: normally the stakes would be bent back one over each other to produce a stable and decorative finishing. Here I made a double row of half-hitches with the weave, i.e. the fly-tying thread. Once this was finished, the ‚basket’ was soaked in wood stain and then a few dabs of matt varnish were applied to secure the weaving. The stakes with the exception of two on each side then were cut off flush with the rim. The remaining stakes were twisted into looped handles. Finally the stakes were cut around the hole in the bottom of tool. A bottom of the basket was faked by closing the hole with a good drop of white glue.
     

    The finished fish-baskets
     
    The baskets then were weathered using acrylics paint (umbra). After looking at the museum-picture, I noticed that I should paint onto the baskets the registration number of the boat - so that catch can be identified at the fish auction.
     
    One may notice on the above photograph that in the meantime also the anchor, a grab, has been installed. Finding such small chain is a challenge, but I got something suitable from a Bavarian model railway supplier. While the links were nicely soldered and blackend, they were actually round. Anchor chains, however, have oval links. With a pair of pliers I slightly squashed the links into an oval shape.
     
    wefalck
  21. Like
    wefalck got a reaction from avsjerome2003 in Gjoa Build Idea - How do you make a ship look so cold it makes you shiver?   
    You may want to have a look at my building-log on a Dutch botter frozen-in at the Volendam harbour: http://modelshipworld.com/index.php?/topic/68-zuiderzee-botter-by-wefalck-artitec-resin/?p=80030
     

     
    The materials used are finely ground sugar and acrylic gel resp. varnish.
     
    wefalck
  22. Like
    wefalck got a reaction from dafi in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Thanks again, gentlemen, for your favourable comments.
     
    A fishing boats needs some fish-baskets to store the sorted catch in.
     

    Fish-baskets on the Marker botter in the Zuiderzeemuseum
     
    I could not think a convincing method to fake such baskets and dropped ideas of using fabric or wire mesh – there would always be an unrealistic seam. If you have a closed or filled basket, you may sculpt it from something and imprint the woven pattern, but this does not work for empty ones. In the end, I decided to weave real baskets, well almost.
     

    Tool for making (fish-)baskets
     
    For this I needed a tool that would give the basket its shape and allow me to handle it while weaving. So I turned the little implement above from a piece of 5 mm diameter aluminium and drilled a 2 mm hole all the way through it. It will allow me make two baskets simultaneously. The material for weaving is another issue. I would have like to use wire, but it would have been difficult to actually weave with wire. So I used some thin cotton thread for the stakes and fly-tying yarn for the weave.
     

    Weaving fish-baskets
     
    First the ‚stakes’ were put into place by wind the thread around the form tool in a continuous series of loops, passing the return part through the middle of the center bore of the tool. This then was woven out with the fly-tying yarn using a sewing needle. The rim is a bit of a fake: normally the stakes would be bent back one over each other to produce a stable and decorative finishing. Here I made a double row of half-hitches with the weave, i.e. the fly-tying thread. Once this was finished, the ‚basket’ was soaked in wood stain and then a few dabs of matt varnish were applied to secure the weaving. The stakes with the exception of two on each side then were cut off flush with the rim. The remaining stakes were twisted into looped handles. Finally the stakes were cut around the hole in the bottom of tool. A bottom of the basket was faked by closing the hole with a good drop of white glue.
     

    The finished fish-baskets
     
    The baskets then were weathered using acrylics paint (umbra). After looking at the museum-picture, I noticed that I should paint onto the baskets the registration number of the boat - so that catch can be identified at the fish auction.
     
    One may notice on the above photograph that in the meantime also the anchor, a grab, has been installed. Finding such small chain is a challenge, but I got something suitable from a Bavarian model railway supplier. While the links were nicely soldered and blackend, they were actually round. Anchor chains, however, have oval links. With a pair of pliers I slightly squashed the links into an oval shape.
     
    wefalck
  23. Like
    wefalck got a reaction from tarbrush in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    It is high time to report on some progress. The work progressed slowly, interrupted by various business travels and also a short hospital-stay.
     

    Head of the main sail from starboard
     
    The main sail was fitted out with the halliard and the throat-halliard and then attached. The imagined szenario is that the sails are set for drying. The shore of Volendam is exposed to the East, so that the sails are slightly filled by a light easterly breeze. The cold easterly breeze, that comes across from Germany and the Baltic was a winterstorm a couple of days ago and forced the botter to seek shelter in Volendam. The easterly wind brought with it the frost that is responsible for the Marker botter to be locked in the ice. The main boom has been topped a bit to provide better clearance in the workspace underneath.
     

    Head of the main sail from port
     
    In the meantime various ropes of different size were made from fly-tying thread. Then I also noticed that I forgot to make that special block with a half-cleat that forms the lower part of the main sheet tackle. This block was carved in the classical way from a strip of Pertinax and fitted out with an ‚iron’ band etc.
     

    Running rigging at the mast
     

    Running rigging at the mast
     
    The running rigging was attached by fake eye-splices. On the prototype, all blocks are attached to eye-bolts by hooks, which are secured by musings. The pictures do not show this detail yet. Owing to this way of rigging, all tackles could be prepared in advance and just hooked into their respective eye-bolts. The throat-halliard is made up from a short length of chain with an S-hook at its end. The S-hook is attached to the eye in the bolt-rope. The throat-halliard is hauled taught with a tackle that hooks into an eye-bolt in the mast. The S-hook was made from a short length of wire that was flattenend and provided with a hole in the middle for a chain-link.
     

    Stern with boom-sheet
     

    Stern with boom-sheet
     
    The halliards etc. were belayed prototype-fashion on half-cleats, which is rather difficult to do at this small scale in comparison to the same process on normal cleats. The rest was coiled up and stored at suitable places. I am not sure how this was done really on the prototype, as the half-cleat do not allow to suspend the coils in the usual way. The rope made from fly-tying yarn is relatively stiff. However, with a drop of flat varnish it can be persuaded to form more or less orderly coils. Hanging coils have to be loaded while the varnish dries in order to attain a natural shape.
     

    Shaping of the coils while the varnish dries
     
    In order to facilitate the work on the rigging the model was fixed on a small cast-iron stand. This stand can be turned and pushed around on the work-table at one’s convenience, yet is stable and safe.
     

    Model on the work-stand
     
    To be continued ...
     
    wefalck
  24. Like
    wefalck got a reaction from tarbrush in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    The rigging of the foresail was a rather painful process. My paper-sail turned out to be not quite fit for the purpose. They would be good to represent sails billowing in the wind. However, for representing sails that are hanging limp from the rigging in order to dry this technique is not quite suitable. In the past I made similar sails from ‚silk-span’, i.e. the silk cloth that is used to cover model airplane wings. These sails could be draped quite well, but the material would have been still too thick for sails in the 1:90 scale.
     

    The foresail set for drying
     

    Details of the foresail rigg
     
    So I toiled, sweating blood, but am still not really satisfied with the result. The foresail simply looks too stiff. I also had too cheat a bit in the area where the sail is pushed together above the dead-eye. Due to the rather forcefull procedure of folding the sails some of the hoops on the which the foresail runs on the stay were ripped off. There are many area where some touching up is necessary.
     

    Forestay set-up with dead-eye
     

    Halliard/down-haul belayed on mast-cleat
     
    On the botters everywhere half-cleats were used. This makes belaying a bit tricky on a model and somehow doesn’t look quite right, though I followed the sketches in BEYLEN (1985)
     

    Fore-sail sheet
     

    Forestay set-up with dead-eye
     
    A shortcoming often seen on shipmodels is that the running rigging seems to be sticking out of the block, i.e. it doesn’t run properly around the sheaves. The reason, of course, is that usually only a cross-hole is drilled, without attempting to shape the sheave. The rather elaborate procedure of block-making described earlier was intended to remedy this. Looking at the pictures, however, it seems that I only have been partially successful.
     

    Fore-sail sheet
     

    Masthead with the head of the foresail rigged with a sheep’s head-block
     
    And finally here a selection from my arsenal of rigging tools:
     

    Rigging tools (from left to right): straight watchmaker’s tweezers, bent tweezers, stamps-tweezers for draping sails and straightening wires, two antique micro-crochet hooks to pull on rigging, pin-vice with forked needel for pushing rigging, pin-vice, sewing needle for making fake splices, micro-scissors, microscopy-scalpel.
     
    Next the main-sail will go on. Another problem case ...
     
    wefalck
  25. Like
    wefalck got a reaction from Mirabell61 in Zuiderzee-Botter by wefalck - FINISHED - Artitec - RESIN   
    Now the rigging begins in earnest. As different sizes of rope are needed for the various parts of the rigging, they are made on my ropewalk as the rigging progresses.
     
    A special difficulty arose from the fact that fore-stay and fore-sail have to be set up simultaneously: the eye-splices of the stay do not fit throug the hanks of the fore-sail. Hence the stay has to be first reeved through them and then hooked into the hook of the dead-eye. This operation cannot be performed on the worktable, but has to be carried on the model.
     

    Rigging of the fore-stay
     
    In a first step the various blocks, namely the sheep’s head-block for the fore-sail halliard had to be hooked into the bolt-rope and a single sheet-block with second eye had to spliced to the clew of the fore-sail.
     

    Fore-sail with hallieard and sheet read to be set
     
    The halliard is an interesting item, as it also serves as a down-haul, i.e. it sort of endless its ‚free’ end is spliced around aone of the hooks of the sheep’s head-block. In real life the halliard is a pointed rope, meaning it becomes thinner at the ‚free’ end. However, this cannot be reproduced seriously at the 1/90 scale.
     

    Head of the fore-sail with halliard and down-haul
     
    The sheet is also lead in an interesting way. It is lead like a gun-tackle, but the second single block inboard is missing. Instead, the sheet is lead around the groove of a half-cleat on which it is also belayed.
     

    Clew of the fore-sail with block attached (actually, the block should have been spliced into the bolt-rope, but I didn’t notice this when making the sails)
     
    BEYLEN (1985) describes alternatives for the arrangement of the fore-sail sheet, some of them lead like a gun-tackle, but with one or even both single blocks missing. He does not explain the rational for the absence of the blocks. The increased friction would be of advantage when holding the sheet in strong wind, but would make it more difficult to haul it in.
     
    wefalck
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