Chuck

Windlass 2.0
 
The final version....no photoshop this time 
 

 

 

 

 

 

 

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

Windlass 2.0
 
The final version....no photoshop this time 
 

 

 

 

 

 

 

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

Windlass 2.0
 
The final version....no photoshop this time 
 

 

 

 

 

 

 

Seeing as I have to make another windlass anyway...I will alter the plans to show the bar holes on every other face.  Its an easy fix.  I can see that it would make sense...or to alternate their position should they appear on every face like shown on John;'s example he posted above.  Dont y0u wish making changes in real life was as easy as having Photoshop.
 
Heres what she looks like with every other...piece of cake...
 

Thanks guys...
 
Druxey...Like you, I thought that was true.   Holes on every other face of the windlass.  However,  I kept seeing more and more of these that showed them on all sides.  I may switch it later...but I am torn.  Do you have have any info on these that would clarify.  Other than contemporary models....few even show the holes at all,  I could only find secondary sources.  For example,  The AOS for the Cutter Alert has an almost identical windlass with holes on all eight faces of the windless.   Go figure.  Its easy enough to change,  just need to find something definitive.  Any help would be appreciated.
 
You can see that Roger Cole also added the holes on every face of his windlass on his model of Alert below.
 

 
Chuck

Thank you gentlemen...
 
I took a break from framing because I wanted to work on the windlass.  Its 3 1/2" long. I have had the design concept in my brain for over a year and I wanted to see if it would work.  I think it came out really well.  The design is much like the lantern.  You build the windlass drum in sections and slide them onto a 1/16" x 1/16" strip.  There are 65 pieces in this windlass.   All laser cut.  Its a perfect match to the plans.  The hardest part (which isnt very hard at all)  is to bevel the edges of each face of the drum.  This is so they fit tightly together.   Once you get the angle down,  it goes quickly and without incident.   You have to bevel the edges without over doing it because you will lose the original shape of each precision cut piece.  The laser char on the edge actually help out a lot.  You need to bevel the edge until the laser char is all gone and resist beveling further.  
 
 I was worried about this ever since I saw the model in the Rogers collection.  Yes, you could shape the windless drum from one piece and carve the sprockets by hand...but that is a real challenge.  I have seen what David Antscherl did for his Comet model and it scared me to death ever since.  Knowing that others will ultimately build this model I needed to put my kit designer hat on.  This windlass is a MAJOR deck fitting and can make or break a model of a cutter if it isnt done well enough.
 
Ultimately,  this windlass will be painted all red but I am not sure yet.  Its usually shown that way on contemporary models.  If I decide to leave it natural boxwood I will paint the ends of the drum so you cant see the construction method.  If its painted carefully to look like wood, it will look like a solid piece.  This is still not glued together.  The individual segments are just slid onto the stick.  I just have to snip the ends of teh stick off and sand them down after the segments are glued together. Silly me, I got so into making it, that I didnt take any construction photos.
 
That means I will have to build another one at some point.  Lucky me. 
 
Now to take my daughter to the movies and sit with her and about 7 other 14 year old noisy girls.  Lucky me again!!!
 

 

 

 

I also wanted to post some photos of the Rogers collection model.  I should have done so earlier on in this log.  It is identified as Cheerful but after much scrutiny it is not.  At least in my opinion.  The measurements on deck match but thats about it.  There are too many stunning discrepancies when compared to the original drafts.  But its very close.  It is a cutter of the same period and for research its very valuable.
 
The rigging is quite odd as well.  Nothing I have ever seen on a cutter of this period.  It is interesting to note that until recently this model was identified as an unknown cutter circa 1770's.  I am not sure who actually mis-identified it as Cheerful but it has changed at least three times in literature that refers to the Rogers collection.
 
Its a great model non-the-less.  What I was glad to see was it is not Clinker planked.    One of the reasons I chose this subject.  I also have many photos of the square tuck...note the vertical planking back there as opposed to the usual diagonal.   This is a detail that is also shown on the original draft.  Also note the gunnades on deck.  These are the carronades on carriages rather than sleds.   This model does not have long twelves at the bow which Cheerful did have.  Instead it has more gunnades.  Also note such peculiar things such as the aft most shroud being served but the fore shroud is not.  Go figure.
 
Any question and I would be glad to try and answer them.  I have tons of photos.   I also have some photos of the only sister....in this class,  Surly.  This is another contemporary model in a Canadian museum.  It shows this class after a major refit.  One that Cheerful never had because it had such a short life.
 
Chuck
 

 

 

 

 

 

Since there is nothing on the tube tonight I went ahead and glued the bulkheads into position.   This was something I wanted to do quickly so I get get a sense of the overall shape of this cutter.   I will start framing the gunports tomorrow.  You will notice the 2nd bulkhead at the bow has no extensions.  They wont be needed because the forward-most port will be framed there.  No warping which is great....straight as an arrow. 
 

 

And just to round out the images of where I spend 10 - 12 hours per day...
 
This is the other side of the shop which is in my basement...yes I know it is an absolute bloody mess.  In total its about 25 feet long and 18 feet wide with that little hallway which leads to my kids man cave.
 
This is my block making station where yesterday I finished up milling 2000 2mm blocks.  Theres a lot of sawdust on the floor....and my shop mascot snuck in the picture.   You can see a drill press behind my hi-tech dust control system...the fan. , Byrnes saw and Sherline mill.
 

 
This is one half of my rope making station...You can see one half of that cheapo ME ropewalk on the table as well as all of the scraps from making a few thousand feet of rope over the last few days....I WANT TO BELIEVE.
 
I will be bringing all of that rope making stuff to St Louis to do a demo for the NRg Conference.   I will be showuing how I make 20 - 23 foot lengths of rope on that little Model Shipways rope walk....thats how I make all of it.
 

 

 
And then looking down the length of my basement and down the 30 foot long hallway to the other end of the rope making station.   This is where I make my rope.  Nothing too terribly exciting.   Alond the wall is my library and a bunch of old models...including the 18th century model that I should really find a better place for.  There is another old Dutch model there too that is crying out for some love and restoration.  I have no idea what it is but looks about 60 - 70 years old.  Maybe.  By God I have to tidy up this place...there is crap all over.  I am embarrassed.
 

Well I dont have any pics of the machine working...today is a rope making day.  But here are some images of the shop with the laser cutter.  Its very very messy as I am in high gear making stuff for the NRg conference in a few weeks.  The laser cutter....is a BOSS Laser cutter 80 watt.  But its custom and I had the larger laser tube placed in a smaller machine body for space reasons.  I dont need a huge laser bed because most of the parts we make are small.  I am very happy with its performance.  Buying a laser cutter is like buying a car...so many opinions and stuff to weed through on the web about which is the best one.  This particular unit cost about $5500 after everything was all set up.  The cheaper desktop models you see just wont do the job and cut very poorly.   Many promise to cut through 1/4' plywood but just wont.  So far I was able to cut through teh plywood using only 65% of the power that this tube is capable of generating.  It sits on a stand with wheels and can be rolled around teh shop but I like it right next to the workbench.  Its just like sending a document to the printer....instead you just hit "file Cut"   rather than "file print".   Its very easy to get up and running.
 

 
Baiscally the Laser is hooked up directly to an old laptop of mine.  I use Corel Draw to draft my cutting files.  They are saved as DFX files and opened up in the laser cutters software...lasercut 5.3.  Note the dryer exhaust behind the laser cutter.  The laser cutter doesnt leave behind anything after it cuts.  It actually obliterates the wood in its path leaving only residue....thats the brown stuff you see on the cut edges.  It is also on the laser bed.  It must be cleaned from time to time.  The material will smoke a bit as it cuts and there is a powerful exhaust fan that blows it outside through that vent.  My shop always smells like a fireplace now...very pleasant actually.  But I wont cut plastics and other materials because its noxious and the fumes are usually very hazardous...it could literally kill you.
 
Its a bit noisy because of the blower to work the exhaust and the pump to cool the laser tube.  Water is constantly pumped through the center of the laser tube as it cuts.  
 

 

 
You can see its size in relation to my work table...
 
This is the bed of the laser which allows me to cut a 14" x 14' piece of wood comfortable.  Its big enough for what we do.
 

 
This is the actual 80 watt laser tube in the back of the machine....the heart of the machine.   Th e laser beam is invisible and bounces off a series of mirrors to the laser head.   The laser head moves with a pulley and track system to follow the path of your lines.
 

 
The three things used to become an effective laser cutter is mastering the POWER setting for any given thickness of material,  the SPEED of the laser as it travels...and the maintenance of the machine to focus the laser as sharply as possible to give you the thinnest kerf.   Oh and of course the drafting and files you create must be done to the best advantage for your laser settings.
 
Basically its trial and error...place a thickness of wood on the bed and try various setting of power and speed until you find the optimum settings.  Every type of wood and thickness has different settings and they are recorded once I find them.  
 
Now back to the rope burning station where I need to finish up these 24 packs of black .012 rigging rope.  From high tech to incredibly low tech in just a few steps.
 

 
When you think about how much money you could spend on a Sherline lathe and mill and all of the accessories...$5500 is not that crazy.  I make a lot of parts for a living and that isnt the case with most ship modelers but I view this as just another tool to make parts.  You can excel at using it just like you could with a mill and lathe...which by the way,  a lathe is something I dont own.

I have already received the gunnades (carronades on carriages) for this model.  Thought I would share some photos.  These are turned brass just like the cannon I carry.
 
These are actually all ready to go...along with the carriages which are also already laser cut.  I am getting there...havent built one yet though.
 
Chuck
 

I was thinking about it.  But just the bulkheads and false keel.  What you see in that photo.  I want this to be a scratch project and scratch experience for the builder.  As much as possible anyway.  The bulkheads are easy and anyone could cut them out with the scroll saw.  It doesnt take much skill.  So if I offered them it would be only in an effort to save folks time so they can get to the fun stuff quicker.  They would still need a scroll saw to complete the project.  I basically cut these out over two-plus hours.  My laser cutter is very small but very powerful.  So I can only cut a few pieces at a time.  But it would have taken me far longer to cut them out by hand.  Its basically just a time-saver.  
 
I am a little worried it might be too expensive though.  Good 1/4" thick plywood is expensive.  These few pieces fit on three sheets of ply that  cost me $30 and then another two-plus hours to cut.   There is a lot of waste because of the funky shapes. Its midwest plywood.  I would have to look around for something as good but cheaper.  But thats a tall order.  Everything else I looked at was warped or a weird composition of woods.  This is some nice heavy stuff.  The stuff at my local Lowes and Home depot was just horrible.  
 
I am not sure what the price would be and if it would be too high for folks.  This 1/4" stuff is also heavy and would cost a pretty penny to ship...   Its the reason why you get half the bulkheads needed for most commercial kits.   But I would be willing to do it if enough folks are interested.  But I am definately not going into teh complete kit business.  I will do al-a-carte stuff like blocks and cannon and carronades....My recommendation would be to just cut them out yourself...then it would just cost you the price of the plywood.
 
I will be giving Jeff a wood supply list as well.  So that will be easy enough.

Today I laser cut the bulkheads and false keel from 1/4' thick ply.  It was comforting that the laser cutter will have no problem cutting through this thickness of ply.  That is really good.  Normally you will see 3/16" thick bulkheads.  I have started to use the thicker stuff in my latest designs.  I think it really helps with the stability and strength of the hull.  Its just a better thickness to go with in my opinion if you choose POB.    When you no longer have to worry about mass production and kit MFG profit vs. loss,  you are free to do these things.  Its a great feeling and in the end make the modeling experience so much better.
 
The parts fit really well.  You can see how large in comparison to the Winnie in the background.  I made the bulkhead former in two pieces as you can see.  I think its important to make these in shorter lengths.  If they are too long they have a tendency to warp and bend.  The slots cut for the bulkheads makes this even more of a problem.  It helps the warping become even worse.  You will also notice the many, many bulkheads.  I have added a picture of the Sherbourne cutter by Caldercraft for comparison of design.  With bulkheads that far apart the planking is going to be tough.  
 
Chuck
 

 

 

This will mark the beginning of my project to build the prototype for the Cutter Cheerful.  The plans are completed and I am getting ready to release the plans in a few months.  I will be building her out of Boxwood or possibly even Pau marfin.  I havent decided.  This project is a POB build as you can see from the details in the plans posted below.  Its not a very cumbersome project with just a cutter rig to deal with.  She is carvel planked and not Clinker planked.  This is one of the reasons why I chose it as a subject.
 
Once I have the skeleton built and the hull planked,  the plans will be released. The remainder of the project is pretty straight forward and doesnt need much of an explanation.  I just need to prove out the design concepts for the hull skeleton.  It shouldnt take too long.  I will be writing a monograph as I build her and posting it on my website for free download as well as here on MSW should folks want to read it.  But as I stated,  I wont need to finish the entire project to release the plans as they are really straight forward.  At a 1/4" scale...the hull will be 28 inches long and 26" tall.  A nice size yet built at a larger scale to show some great details.  
 
I am finally at a point with the Syren store where my inventory is quite full and I will be able to enjoy working on both the Winnie and the Cheerful for several hours each day.  I just cant wait to get started.  Having a laser cutter doesnt hurt either.  It will save me much time.
 
Chuck
 

 

 

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

You are the second person to ask me that....
 
The problem is that it would only be an estimate.  I wont know for sure until I actually build it.  I usually keep track of what I use and then add just a bit more to make the materials list.
 
So far I only have one 48" x 48" sheet of ply that is 1/4" thick and one 3" wide sheet of boxwood or whatever you prefer to use for teh keel and stem and rudder.  It should be 7/32" thick.
 
Other than that I haveent got a clue.  I would be afraid that after examining the plans carefully I might forget something....so keeping track as I work is usually foolproof.  But maybe I will give it a try this weekend.  But like I said...I may overlook something.  It will be real close though.
 
Thanks for the interest in the project.  If all goes according to plan the 3 sheets will be released around the new year but February at the latest.   I basically just want to plank it outboard to prove the hull design.    I also want to write the first few chapters so folks will have a guide.
 
Chuck

Windlass 2.0
 
The final version....no photoshop this time 
 

 

 

 

 

 

 

I enjoyed seeing the Plans at the conference Chuck, I'm sure it will be a very successful and beautiful build for anyone.
 
Ben

Windlass 2.0
 
The final version....no photoshop this time