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Everything posted by hamilton
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Last pics of the day - the well with hardware attached - I will re-do the inboard port side hinge as it got a little twisted when I was using the awl to (pretty ineffectually) simulate bolt heads by punching out from the back side.....in any case it's a little rough-looking, but I thionk it'll be fine once the twisty hinge gets corrected.... hamilton
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Very much a kind of "in process" update. I've started on the hinges for the well using 1/64" x 1/16" brass rod, rounded at the ends and punched with a sharp awl to simulate (not very effectively) the bolts. I tried drilling through the brass, but this proved to be no easy task - assuming that softening the metal in advance by heating it might make this easier, but.....I used some very thin blackened wire to simulate the hinge pins. The photo below shows the hinges hanging off the wire, which will be trimmed back before installation. The wire is connected with a small drop of CA and I'll use epoxy to fit them onto the shot locker lids. But the main work this morning was notching out the lower deck beams for the carlings. As a first step, I lined up the beams to mark out the centre lines and then marked the position of the notches to ensure that the carlings would run true between the beams - this took a bit of finessing. I adjusted the carlings around the lower mast partners/slots for pump shafts to address the alignment issues noted above - they were moved inboard by 1.5" in each case, narrowing the mast partners slightly but allowing for (I think) better clearance of the pump shafts. There were a couple of notches where I ended up tearing out a little bit of wood outside the area - this only affected one of the beams and only on the starboard side, so I've decided that is the side I will add deck planking to - the tear-outs will be completely hidden and will save remakinf the beam. I was initially a little worried about carving out the notches, but the 1/8" chisel is the perfect size, and I ended up clamping the beams along a strip of 3/64" basswood, which allowed me to cut out the notches at the right depth and gave more control to the work. It was much less tricky (though it was pretty slow going) than I thought it would be - the 3" ledges will be another matter, since I do not have a 1/16" chisel to do the work that the 1/8 chisel did on the carling notches.....At this point, I think my only option is to try using a #11 blade for these much small notches....but we'll cross that bridge when the time comes.... I'm thinking that I will make a jig to assemble the deck beams, carlings (carved out for ledges) and lodging knees and then install this as one piece onto the model before fitting the ledges and hanging knees. The jig will consist of a 3/4" piece of MDF as a base a little larger in dimension to the overall deck surface, and with some wood strips added on the bottom to raise it for clamping purposes. I will then fix the deck framing template to the upper surface and fix thin (3/64") basswood strips between the beams to keep them evenly spaced. I'll then clamp the beams to this jig and fit the carlings and lodging knees and glue it all up. Since there is no round up to this deck this should be a workable approach. I'm also a little nervous about the hanging knees - these seem like incredibly finicky parts to make - the joinery along the thick stuff and ceiling planks will be hard to get exact....but again, nothing for it but to give it a try.... The coming week is going to be quite a busy one as I have a tonne of work to get through before we head on a brief vacation for my wife's 50th....and it'll be pretty full on when we get back, so I'm not sure how much time I'll have at the bench in the next several weeks - I would like to get the well fully completed and the deck framing jig made, but even that might be a bit too ambitious....we'll see. Happy modelling and bye for now - enjoy the photos hamilton
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Thanks @JacquesCousteau! I see you're located (at least partially) in Mexico City - I'm heading there next week and wondering if you have any recommendations for things to see/do other than the obvious musts (Teotihuacan, Zocallo, the Anthropology museum, Kahlo/Rivera type things, etc.)....restaurant recommendations are always welcome!! hamilton
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Just as a follow up - I've almost completed the third (and final!!) version of the well, with very limited time at the bench. When I dry fit this version and laid my lower deck template on top of it, there was the same issue with the carlings, but what I really wasn't doing when I "discovered" the alignment issue earlier was considering the angle of the pump shafts. When looking straight down, the problem of clearance around the carlings is severe, but when examined from the approximate angle of the pump shafts it's not quite as bad and if the carlings are shifted inboard by even a small amount (3 scale inches) the alignment seems more or less reasonable. Working through a batch of student essays at the moment and other pressing work demands, but hopefully I'll find some time this weekend to finish this part of the build off and commence on the next (lower deck framing) as most of my family will be away and work will slacken slightly.....bye for now hamilton
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Good to follow you're instincts - they did you well! hamilton
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So people (including me) are probably getting tired of the well! But I'm into my third version now and wanted to post a couple of shots to show the current state and comparison with the chubby well I made to compensate for the alignment issue with the lower deck framing noted above. The consensus here seems to be to go with the well as defined in the contract and then fudge the pump shafts. I wonder if this will just look bad....or weird....but then the alternative is to use the chubbier well and risk throwing off alignment of the shafts through the upper deck, which would also look bad....or weird....The lesser evil seems to be the first option, but I'm not sure I'm entirely happy with it.... In any case, I'm learning how to quickly throw together a well!! And certainly each successive version has been an aesthetic improvement on the last, which is good to see.....here are the shots - not sure if I'll get any time at the bench this weekend - a stack of marking to get through this weekend plus the usual household duties, so......might have to limit myself to watching others! hamilton
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PS - if Model Shipways' approach was merely to photographically enlarge their old drawings (which it kind of looks like it was), then there is likely to be some distortion in the 1:48 line drawings....though from what you show of them above they could, theoretically, be used to make templates to check against the parts..... hamilton
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Yeah - not sure what use that is except for locating parts.....I guess you could check symmetry of the laser cut parts on the line drawings included on the other plan sheet - but that would involve some lofting from the drawings....does the sheet with the line drawings on it have a scale measure on it to check for distortion? hamilton
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Glad to see that someone is starting a log for this - like you, the 1:96 Phantom was my very first ever ship model and the first I brought to completion - the one that hooked me! Have been tempted by this larger version, particularly since my old Phantom had to be consigned to the dustbin after a major accident....I did notice from the Model Expo website that the plans seemed to be identical to the 1:96 plans, just enlarged....did they at least add a sheet with laser cut patterns? In any case it'll be fun to see her come together here! hamilton
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Looking good Bob! Someday I'll build a Vanguard model...they look so nice!! hamilton
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So I did end up going ahead and building the wider well just because I was already half way through and wanted to see how it looked. It did turn out much better than the first one, just from a construction perspective, and it fits nicely below the deck pattern (everything lines up as it should). I will re-make it (a third time!) with the correct proportions, but thought I would show this version just to have it out there. Also - I did some experiments with notching out wood strips as practice for when I need to fit the carlings and ledges. I used off cuts from the lower deck deck beams and milled a few strips of 6" x 4.5" (the dimensions of the carlings. I clamped the deck beam offcuts to a piece of plywood, marked out the notch and then lightly tapped along the markings to score the wood. I then turned the piece onto its face and chiseled out the wood using a 1/8" chisel. The first experiments are ok - not a totally exact fit, but I'm not very experienced with chisels so......I have a bunch of these to cut, so I imagine I'll get used to it, but the smaller notches for the ledges will be very tricky..... Bye for now hamilton
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So all the talk has convinced me that I should stick with the original well measurements and cheat on the pump shafts by terminating them at lower deck level, as suggested by Greg, above. This will hopefully allow me to avoid the alignment issue with the passage of the pumps through the upper deck, as noted by davec. I've already made the front and centre panels of the wider well that I had planned, so I think I will just modify these to the proper well measurements and go on from there.....I may also make some adjustments to the carlings if that helps with alignment issues.... Thanks all for the input and suggestions - it has certainly helped to clarify a path forward hamilton
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Thanks Greg - ending the pump shafts at the lower deck is a good solution - though I wonder if, viewed from aft, the issue would turn up visually in the alignment of the shafts and the well....as mentioned above, I think I'll pursue both/all solutions until I have to commit to something. I started making a new well at wider dimensions - I'll post some photos later of the width discrepancy - it's not insignificant, though I think I've produced a cleaner and nicer-looking result. But it may look pretty daft with the extra width....and certainly not accurate! hamilton
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Thanks for the photos Dave and Greg ! Dave - I would assume that the outline of the well would serve as a guide for the placement of the carlings, since all 4 chain pump shafts run down there. The odd thing is that all of the width measures I used - for the well, the mast partners and the slots between the carlings - were all correct, and the gauge given on the drawings in the practicum measured out at 3", indicating no distortion from printing....it is always possible that I placed the lower deck clamps incorrectly and that is throwing off the measures a bit, though I'm not sure how or if that would affect things in this way.... At this point, I'm considering two solutions - one inspired by Greg's reply above, the other by the promise of improving on the construction aspects of the well.... The first idea is to keep the pump shafts full from the lower deck planking upwards, but then notch them below the lower deck to fit the narrower slot. This would allow me to use the current well, which was built to the dimensions given in the contract. This "cheat" would not be visible on the finished model, though obviously we would all know it was there. The second idea (which I've already commenced on by not committed to) is to re-build the well at a slightly wider dimension to bring its sides out in line with the carlings above. This will be a much more noticeable change to the well's construction since it will result in a much chubbier well..... The only thing currently arguing against option 1 is that I already dismantled the original well for parts....the fore, mid and aft panels are still intact, though, so it would only be a matter of re-planking the sides, and re-doing the framing for the shot locker and the shot locker lids. Since I can pursue both options without committing to either, I think I will prepare for both and make a decision when it's time to install the well permanently - which won't be for a while in any case....glad that the speed of this hobby allows for some mulling over of problems and challenges! Thanks again Dave and Greg - very helpful!! hamilton
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Thanks Druxey and Dave Druxey - it is the lower deck pattern, as far as I can tell - taken from page 7 of the fitting out practicum and slightly modified for the model as built. The upper deck pattern features beam arms and is pictured on pages 10 and 16. I took a tracing of the pattern on page 7 from a printout of the practicum and it was perfect in the fore and aft dimension, the deck beams falling exactly where they should. But it was short in the athwartships dimension - the centre line on the tracing fell short of the centre line on the model by about 1/8" in full scale measures - a significant discrepancy, but one which corresponds almost exactly to the gap showing between the carlings and the outboard sides of the well. The thing is, when I use my squares to check the height of beam on my model with the breadth plan adhered to the building board everything checks out - so my model is not too broad compared with the breadth drawing. The issue must have begun with some distortion in the printouts of the drawings from the practicum - either for the well, the deck pattern or (likely) both...... Dave - thanks for this - I will definitely check out your log for solutions, but I think in my case adjusting the outboard carlings towards the centre line would create too narrow a gap for the pump shafts. I guess I could push both sets of carlings inwards, but that would significantly narrow the mast partners (by a whole foot at scale!) Though it's a pain to do so, I think that redoing the well and widening it to compensate for this construction issue is the easiest option....I wonder if it'll end up looking a bit too plump.......it's not an insignificant change to the dimensions....but I honestly don't see any other way to address the problem at this point.....at least building the well was fun....I can probably do better with it the second time around...insert other affirmative/ encouraging statements here..... finally - should the sides of the well be aligned with the outboard carlings that define the space for the pump shafts? I'm going to try to re-make the well so that the inboard edge of the carling is in line with the inside face of the sides of the well.... hamiltond
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OK - I've hit a snag....the photo below shows the issue..... I cut away those sections of the deck framing template that define the space for the hatch, the mast partners and the spaces on either side of the partners for the pump shafts. But when I fit the template back onto the deck beams on the model, I found that the sides of the well run through the middle of the spaces for the pump shafts....I know that the space for the mast partners is correct because I took the measure from the practicum. And I know that the pump shaft slots are correct in their width because they match the 1:48 drawing in the practicum and my printout of this drawing is not distorted per the measures provided.... So I guess I have to reconstruct the well to widen it. My question is - should the port and starboard sides of the well sit underneath the outboard carlings for the pump shaft slots? My instinct is to re-make it to those athwartship dimensions, but I'm unclear whether this is how it should be done - clearly the way it is now is not the way it should be done..... Any pointers will be greatly appreciated!! Thanks and bye for now hamilton
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Work is definitely slowing now - first because of the rising demands of work, which will only mount from now until Christmas, and second because there are some key processes that I'm unsure how to effect - at this stage this is primarily the notching of the deck beams for the carlings (and the carlings for the ledges). The carlings are 6" wide and the ledges are 3 1/2" wide (1/8" and 5/64", respectively, at scale). I've just invested in a 1/8" chisel, so theoretically the notches on the beams for the carlings can be done, but how to cleanly cut out a 3 1/2" notch is driving me to distraction....I had thought of using the drill press with an appropriately sized bit to cut out an initial section that could then be squared off, but if there are other methods out there, I would love to hear about them - it's always nice to have options! In the meantime, I made a template for the deck framing and can now proceed with fabricating the basic elements - carlings, ledges and the hanging and lodging knees. You'll note in the photo below that the centre line diverges from itself from fore to aft - this has been corrected, but I don't have ohoto documentation of that..... There is only one image of the lower deck hanging knees in the practicum and there is no indication of whether the drawing is in scale or not, though dimensions of both the beam and hanging arms are provided. I will use these as starting points and work the knees up to fit the model as built. I noted the positions of the carlings on the deck beams using the template and then milled some wood for the upper deck clamps, which need to be tapered across their width prior to installation. I also made the pillar in the hold - the last of those elements to be made prior to lower deck framing. I'm still a little cloudy on the build order here - I need to prepare the deck beams before installing them, but then I assume it's best to permanently install the deck means along with the mast step, limber boards, well, and pillar and then add the other deck framing elements from there.....though again - if there is another way (or one that those more experienced than me have) I would be interested in hearing it. That's all for now - just a couple of photos for now.... hamilton
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The well/shot locker is now done apart from the hardware for the shot locker lids, which will be a challenge for me given my lack of experience with metal work....in any case the work is not perfect, but that's ok with me - learning as I go and hopefully the results will be better next time...in any case I'm happy with the results, such as they are. Everything is still dry fit, so it's tricky to get things absolutely lined up, but you get the idea. After the hardware for the shot locker lids (or before depending on how well my experiments go), I'll move on to the pillar in the hold and will then install all these elements permanently. Before installing the lower deck beams, I'll have to mark them and notch them out for the carlings - for this a framing template needs to be made from the deck plan included in the practicum, adjusted for the model as built, and a centreline marked on the deck beams. And on, and on.... hamilton
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Thanks Druxey! Means a lot coming from you! Work continues on the well. Today I managed to make the forward panel of the well, which is actually the forward panel of the shot locker. I also made a small interior panel that separates the port and starboard sections of the shot locker. To do this, I made a small right angle jig and edge glued the pieces together before attaching a 4" x 4" stanchion to one edge - the other is fixed to the corresponding centre stanchion on the middle panel. Photos below. Once the three panels were complete and the middle one attached to the forward one, I dry fit the panels onto the model in its proper position - this allowed me to run a tick strip alongside the panels and take a measure of its overall length. I then made a small "cradle" - really just some 1/16" basswood strips clamped onto a piece of plywood - to the well's length measure. The fore and mid panel stand on their own, while I used a couple of clamps to keep the aft panel upright while the first planks were installed. Photos also below. I only planked as far as where the planks start to angle back to accommodate the shot locker lids. I then made the shot locker lids using 14" boxwood milled to 2". Two stripe were used for each of the lids, edge glued together. The top and bottom ends were chamfered off to fit snugly in place - they are not yet attached to the model but I am using them to cut the planking strips of the well that angle back in line with them....the work week starts again, but I may be able to carve out time evenings this week, so hopefully a bit more progress - hard to believe that another school year is about to start - they are going by faster every time - I might have liked that a decade ago, now, I'm not so sure.... hamilton
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