xken

The ladders have arrived from Tom's Modelworks. While waiting for them to arrive I made the bollards for the decks and started the winches for the decks. There appears to be three different kinds of winch set-ups; two for anchors, 6 for mooring and two that I will call general purpose. All start out with the same basic construction with add-ons for specific purposes. 
 
After grinding a parting tool down to 1/32" to cut the gaps between the rope reels, I started by turning the basic reel set up starting with 3/16" brass bar and then started one of the frames for sizing. I used a turned piece of aluminum and moved the cutting tool horizontally to cut grooves for fins on the electric motor. 1 started 9 to go as well as finishing up the ladder ways.

 

 
My build time and updates will now be sporadic at best until New Years; my son, his wife and the twin grandsons travel tomorrow from NYC and will be here until the 28th. This will be their first time seeing the Constitution completed that will eventually be at their home on Long Island. 
 

The ladders have arrived from Tom's Modelworks. While waiting for them to arrive I made the bollards for the decks and started the winches for the decks. There appears to be three different kinds of winch set-ups; two for anchors, 6 for mooring and two that I will call general purpose. All start out with the same basic construction with add-ons for specific purposes. 
 
After grinding a parting tool down to 1/32" to cut the gaps between the rope reels, I started by turning the basic reel set up starting with 3/16" brass bar and then started one of the frames for sizing. I used a turned piece of aluminum and moved the cutting tool horizontally to cut grooves for fins on the electric motor. 1 started 9 to go as well as finishing up the ladder ways.

 

 
My build time and updates will now be sporadic at best until New Years; my son, his wife and the twin grandsons travel tomorrow from NYC and will be here until the 28th. This will be their first time seeing the Constitution completed that will eventually be at their home on Long Island. 
 

Dan, great job on the rails. Having just done some I know how tricky there are to work with. 
 

Bravo Zulu, Ken.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

Dan, great job on the rails. Having just done some I know how tricky there are to work with. 
 

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

I glued all the decks together except the top Bridge/Nav. deck; need to still sort out the window installation. After the glue set I then sanded all the mating surfaces and then added glaze as needed, sanded, glazed and then primed and sanded. Finally once satisfied I painted white. 
When priming and painting I used the spray cans, first warming them and holding back with light coats to seal the glaze then painting again with light coats. The real fun was masking off the green decks prior to painting, I used 1/4" masking tape and made sure to burnish all edges to avoid any paint bleed onto the green. I cut a piece of strip wood with a bevel on the end as a burnishing tool. 

 

 

 

 
Before I can add the ladder ways I will need to sort out how to add the windows on all the smooth sides. Still waiting for paint to arrive from MicroMark, perhaps next week. Next I will decide whether to add window glazing or not, will do some testing.   

Dan, great job on the rails. Having just done some I know how tricky there are to work with. 
 

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

John, thank you and yes it is. I finished up the rails and then added the ladder ways until I ran out and have since ordered more of both. I found the best way to fold the rails and ladders was to use small steel blocks that have sharp edges keeping things a crisp as possible. Here are a couple of views of the starboard side of the tower done. This is my first experience with these kind of tiny PE parts. 
 

 

 
While waiting for the additional parts to arrive from Tom's I will start parts for the mooring and forecastle decks.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.

Well the smoke was only around one day and all is clear now. While waiting for the airbrush paint to show up I painted the bow splash wall and then realized that before adding the rails that it would be easier to locate and paint the tower windows first. I copied the tower face CAD drawing and made a paper location stencil cutting out the windows. Once taped to the front wall I dry dabbed black paint to define the locations and then used strips of blue tape for the final shapes of the windows and painted with a small brush using two light coats.
 
Then the airbrush paint arrived and I then painted the previously primed rails. It has been 45 years since I last used an airbrush, but just like riding a bike it all came back. I glued the top rail in place and then added the top deck, easier to get this rail in place first. Now I am slowly working my way up from the bottom adding the painted rails. I am glad the tower is not glued in place yet, because adding the rails is a tediously slow process to get right.
 
I might also mention that I added the window glazing before gluing the top deck in place. I used card stock for pattern development and then cut out each window as required and once finally fitted was glued in place with tiny wood strips to hold in place on the inside. Glad I built in the bottom access hole just for this purpose. I did have to enlarge the hole for better access.
 

 
This shows the typical taping process used.  
 

 

 

 

 
Now back to adding deck rails.