wefalck

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

That's a bit of thread drift now, but for really delicate work I use a watchmakers archimedean drill that requires both hands, as it does not have a return spring. I can precisely control the pressure needed/permissible (with tiny drills). Of course, the workpiece has to be fixed (some 'cello-type' suffices often), but this is good practice anyway. Mine can clamp drills down to 0.1 mm diameter.

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Thanks once more gentlemen for your encouraging praise!
************************************************************
 
Toolkit for the gun
 
The operation of the gun required quite a few different tools for handling the projectiles and the powder-bags, as well as for cleaning and maintenance.
 
There were two different wipers, one for cleaning with soap-water and the other one for greasing the bore after use. This still was the era of black powder, which means that the bore had to be cleaned frequently.
Loading required a rammer to push the projectile and the powder-bags into the chamber of the gun. The rammer also served to unload the gun by pushing it through the muzzle. It had a depression in the front so that one would not push onto the fuse.
 
The large-scale instruction model in the (former) Orlogmuseet in Copenhagen came with many of the necessary tools. Their look tallies with the description of a textbook on the Imperial German naval artillery (Galster, 1885). The length of the shaft was given as the length of the barrel plus some extra for one or two men to be able to hold onto it, while it was fully inserted. If there were not enough space for such long implements, there were also versions in two parts with a brass connecting sleeve.

Wiper (top) and rammer (bottom)
 
The body of the implements was turned from some 2 mm steel rod, as I had this to hand. The shaft is a 0.8 mm piano wire. The latter appears to be quite hefty, but seems to tally with the photographs.

Wipers and rammer before painting
 
As the gun will be shown undergoing a drill, the wipers are not needed and will be shown in their protective canvas covers, stored in the racks on deckhouse as per photograph below.

Wipers in their protective canvas covers
 
The canvas covers were simulated with some Vallejo liquid putty. According to Galster (1885) the covers were supposed to be painted black, but the above photograph indicates that they were white, which is what I opted for.
The rammer body has two copper-bands to protect it, which were simulated with paint. The limited space in barbette seems to prevent the use of a full-length rammer, so I gave the end of the shaft a connecting sleeve simulated with paint.
 
Tampion
The photograph of the instruction model in Copenhagen also shows the expanding tampion that was constructed from two brass discs with some fibre material in between that was contained by a leather sleeve. An internal screw operated by a T-shaped handle squeezed the fibres between the disc and made them expand to lock into the muzzle.

Expanding tampion for the 30,5 cm gun
 
The tampion is probably going to be the very last machined part on this model. It was turned from a length of brass rod. The handle was first turned as a thin disk and then the excess material was milled away to leave the T-shaped handle standing. The greased leather sleeve has been simulated by some brown paint.

Turning the tampion
 

Milling the tampion handle
 
 
The painted wipers, rammer and tampion
 
Next on the list are the anchor-crane, the flagpole and flag and finally the gun-sights
 
To be continued ....

That's a bit of thread drift now, but for really delicate work I use a watchmakers archimedean drill that requires both hands, as it does not have a return spring. I can precisely control the pressure needed/permissible (with tiny drills). Of course, the workpiece has to be fixed (some 'cello-type' suffices often), but this is good practice anyway. Mine can clamp drills down to 0.1 mm diameter.

I have seen historic and contemporary films on YouTube that show the use of English Wheels and there may be one or two that show the construction of shop-made ones.
 
To be honest I don't really see a need for such a gadget in ship-model building. In the automotive sector they are used to reproduce complex and tightly curved panels with beads or similar features. If you use single copper-plates or even whole strakes in most cases no particular shaping apart from pushing it snug against the wooden hull would be needed. In the worst case you could gently rub on it with a round wooden dowel or something like this on a soft and thick cardboard.
 
In boat-building the vertical iron panels for so-called Francis-patent boats were hammered to shape over wooden formers. The same later in the early years of the car industry, before mass-production.

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

How does the Maxima Chameleon fishing line look like, is this a monofilament?

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Thank you very much, gentlemen, for your appreciation !
 
**********************************************************

Installing the ship’s boats 3
 
The installation was movd further to completion by tidying up the loose ends and producing the bunts for runners of the boat tackles. The runners are about five times the distance between the head of the davits and the waterline long, plus some extra for handling. However, as the rope is slightly overscale the runners were cut a bit on the short side in order to make the bunts not too bulky. The actual runners were cut above the cleats and the bunts were formed over two clothes pins driven into a piece of wood and have a loop pulled out with which they can be hung over their respective cleat. 

Note that the runners for the ‘ready’ boat are not arranged in bunts but in coils, ready to be thrown loose so as to allow the boat being lowered quickly e.g. in a case of man-over-board.

Again, working from the inside out, the next items to go on were the stays for the davits. Luckily, the stays are drawn in the lithographs so that their points of fixation are known. I had to deviate a bit from those drawings, as they pertain to the longer, turning davits for the boats stored on rack, which belong to a slightly later period. The stays are supposed to keep the davits aligned, rather than helping to swing them around.
 
It was a bit of a trial-and-error procedure, before I came up with a protocol for making miniature fake chains of exactly the right length and with loops at both ends. The chains would have been shackled into ring-bolts at the head of the davit. No way of making shackles in this scale, so I just tied the fake chains to ring-bolts with fly-tying thread.

Some people may think now that’s it, but in fact there still is quite a long to-do list for little details:
 
- davit for the stern-anchor
- flag-poles and flags
- for the gun: tampon, wiper, rammer, and two gun-sights
- and the … crew!
 
To be continued ....
 

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

That's a bit of thread drift now, but for really delicate work I use a watchmakers archimedean drill that requires both hands, as it does not have a return spring. I can precisely control the pressure needed/permissible (with tiny drills). Of course, the workpiece has to be fixed (some 'cello-type' suffices often), but this is good practice anyway. Mine can clamp drills down to 0.1 mm diameter.

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

How does the Maxima Chameleon fishing line look like, is this a monofilament?

Greg, what do you mean by 'dernier line'? Dernier normally is a measure for the fineness of a thread (1 den = 1  g per 9000 metre) and was also used to classify ladies' stockings and pantyhoses. There are other systems, such as the tex.
 
I am not a great fan of monofilament, as it tends to be relatively springy and, thus, knots tend to unravel, unless immediately secured with some varnish.
 
Some time ago, I became aware of this high-end Japanese fishing line. It's braided, available in 'steel-gray' and down to diameters of 0.06 mm: https://fish.shimano.com/en-GB/product/line/braided/a155f00000c5ijoqa3.html. Quite pricey. I have not tried it myself, because I didn't have a need for 'wire-rope', which it might simulate quite well. 
 

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....

Limp sails, half-hoisted for drying are so much more difficult to represent, than the dramatic billowing ones, but I think you are getting there ! This begins to look rather convincing.
 
While pottering along with my current project, I have been looking at various images, including van de Velde paintings and mid-19th century photographs, to get a better feeling for how limp sails drape over stays and the kind of folds and creases they have. My challenge then will be that I am/will be working at 1:160 scale. At any scale the problem is that the materials that are available to us are at least one order of magnitude too thick compared to the prototype and the the stiffness of the fibres does not scale down. This means that the material, whether textile or paper, does not crease and fold as intricatly as it should. Even on those billowing sails one would normally see fine creases raying out from the corners - they are never as taught as the modern plastic yacht sails. This will require almost something like sculpting in 3D, using e.g. tweezer, while the material is drying.
 
I will also experiment with painting, acrylic washes, as figurine painters use to depict fabrics or indeed any painter, with the difference that the substrate is not flat, but in three dimensions.
 
@Schmidt has been continuing with his paper experiments and he tries to achieve the transparent effect one observes when viewing a sail against the light. His recent results look quite promising: https://forum.arbeitskreis-historischer-schiffbau.de/viewtopic.php?f=16&t=1874&start=75. He also works in 1:160 scale for theses models, btw.

These machines are just not worth the (financial) effort for something that can be done with simple hand-tools. Keep in mind that the copper-sheet should be very thin, 0.1 mm max (which is the thinnest one can normally get), and this would be very soft, so no machinery needed to shape them.
 
Another aspect would be, that one would literally iron out any embossing to simulate the nail pattern, if one goes for that. Or vice versa, putting the embossing in after rolling the plates would straighten them again.
 
 

Once again, Thank You for your kind comments !
 

Again, real life including (business) travels got in the way of progress on this project. In addition, while I was having dinner in a restaurant together with colleagues, suddenly some ‘floaters’ appeared in one eye. I went immediately to the eye-doctor, who checked my eyes thoroughly. Luckily the floaters are harmless, but annoying signs of age. No retina-detachment or something else serious. Apparently, they can spontaneously disappear or the brain sort of ignores them after a while – keep fingers crossed. For the moment they are quite bothering, when working on really small things … so on to the ensign.
 
************************************
 
The Imperial German Navy Ensign

This ensign was first conceived for the navy of the North-German Alliance (Norddeutscher Bund) in 1867, bringing together the colours of the dominant powers, namely Prussia (black-white) and the Hanseatic City States, Hamburg, Bremen und Lübeck (red-white). The design obviously was inspired by the British White Ensign and makes reference to various medieval symbols, such as the cross of the Teutonic Order, and the more recent Iron Cross from the Napoleonic War. After the proclamation of the 2nd Empire on 18 January 1871, this ensign became also the ensign of the Imperial German Navy and remained it until the end of the Empire in 1919. There have been, however, some smaller modifications over the years, thus the eagle was somewhat modified and in 1902 the arms of the cross were made heavier in order to avoid confusion at distance with the White Ensign of the Royal Navy.
Overall, it is rather complex design to reproduce purely manually. First, I had to find a correct image for the ensign, as it looked in about 1878 and was lucky, as the Internet furnished a digital image of sufficient size and resolution. The idea was to print it on both sides of very thin paper (the kind that was used in the old days for carbon copies on type-writer, of which I kept a small supply). Such paper, however, does not feed well through the laser-printer and aligning for double-sided printing is practically impossible. Therefore, I resorted to so-called transfer-sheets. These are a kind of waxed paper that is used to transfer laser-printouts to T-shirts, mugs and such things. Laser-printer toner is basically carbon-black mixed with some plastics powder. It can be remelted with a heat-source, such as an ironing-iron and thus transferred to another substrate. I also experimented with overhead-sheets, but the results were not as good. 

Printing layout for the ensign (as it would appear on the transfer sheet)
 
In a first step, the red stripe in the flag was eliminated from the image in Photoshop, as it would print grey otherwise. The ensign was then scaled to the right size on the basis of some trial-and-error, as the laser-printer prints a few percent undersize. I then added reference marks some distance from the image and duplicated this for mirroring. Several of these left-right-pairs were arranged on an A4-sheet and then printed onto the transfer-sheet using the highest quality print setting.

Preparing the pouch for double-sided toner-transfer to the ensign-blank
 
Using the best matching pair, I made a small pouch (as you would do for the masks, when producing photo-etched parts), aligning the images against each other for a perfect match on an illuminated board (they can be bought for a few €/£/US$ on ebay et al. and are powered through a USB-charger). An oversized strip of the thin paper was slipped in between and everything taped down onto a piece of thick cardboard.
I pressed down an ironing-iron set to the lowest temperature onto the package, which made the toner firmly stick to the paper and no residues left on the transfer-paper. And voilà, a double-sided printed flag with a very detailed eagle etc.

The toner is (almost) completely transferred to the ensign-blank
 
In the next step the missing red stripe was added using red acrylic paint. I also added colour to the legs and beak of the Imperial Eagle, to the Imperial Insignia and the crown using yellow-ochre acrylic paint. If one has a colour laser-printer this step would not be necessary.
The flag was cut out exactly to size, except for the rear, where it was left a tad longer to provide for a hollow ‘seam’ into which a thread with two loops at the end was laid The seam was glued down with some diluted white glue. This area also needed a bit of touch-up afterwards with black acrylic paint.
 
The ensign before adding the colours
 
Draping the flag is best done or least pre-arranged on the flag-staff. The paper was slightly wetted and the flag laid into diagonal folds in alternate directions. Toothpicks ensured that they became folds and not creases, which would be unnatural. Such a large ensign (2.9 m x 4.96 m) would fully unfold only in a moderate breeze and not in the light wind assumed in the scenic setting. So it flaps lazily in the wind, which I tried to reproduce.

The completed ensign
 
To the thus prepared ensign the halliard was attached as a loop. This loop was taken over the top of the flag-staff and a tiny laser-cut paper disc glued on as truck. There was no way to cross-drill the staff for the halliard. The halliard was belayed on the clamp. With this the assembly is ready for installation on the boat. But I will not hoist the ensign before the crew is on board. The recruitment process is still on-going …

Ensign wetted and shaped
 
Sorry, this was a rather lengthy essay on just and ensign, but the idea was to describe in detail, how to arrive on a reasonably realistic looking flag at such as small scale.
 
The ensign attached to the flagstaff
 
To be continued ....