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rlb

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  1. Like
    rlb got a reaction from woodartist in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  2. Like
    rlb reacted to Wintergreen in Atlantica by Wintergreen – Scale 1:30 - POF - sail training ketch - a smack of English heritage   
    Silly posts or not, it would of course be possible to do the tail piece using a lathe and controlled bed. It would take two clear passes with the dovetail bit. The pins, not so much because you get a rounded inner surface.
    Anyway, I only have a wood lathe and no usable index table (and no dovetail bit of mini size) so hand tools it is.
    The coaming came out pretty neat. Here it just sits in it place, not glued in. Two coats of water base matte lacquer applied to the sides. 


    And finally a perspective picture of the build. As usual with all the debris in the background 😄 

    Pax et bonum!
  3. Like
    rlb got a reaction from GrandpaPhil in HMS Euryalus 1803 by rlb - 1:48 scale   
    I made 4 card templates, and sanded the area of the deadwood below the bearding line.   In between sessions of doing that, I beveled the aft side of the sternpost-

     
    After this was done, I glued the sternpost to the keel, and went back to sanding the deadwood.
     
    When I was satisfied that I had done enough there, I cut two shallow mortices into the bottom of the deadwood assembly, and then glued in two small tenons.  These weren't meant to be historically accurate, but would add some strength, and help in keeping the piece aligned when gluing the deadwood to the keel and sternpost--

     
    The tenons were filed down until they extended only about 1/32nd of an inch.  I then cut two shallow mortices in the keel and glued the deadwood to the keel and sternpost.   I had also morticed and tenoned the sternpost to the keel when I glued it to the keel earlier.   I did not tenon into the sternpost from the deadwood.
     
    Here is the sternpost and deadwood glued to the keel.  You can see 4 pencil lines on the upper part of the deadwood (the fourth is barely visible) that had marked the locations for using the card templates--
      
     
    Next will be work on the transoms, and fashion timbers.
     
    All for now,
    Ron
     
     
  4. Like
    rlb got a reaction from KORTES in HMS Euryalus 1803 by rlb - 1:48 scale   
    Hello 2024!  Time to work some more on Euryalus!
     
    In preparation for assembling the stern framing and aft cant frames, the deadwood assembly piece needs a great deal of shaping, which I had started before my long hiatus, and I now continue--
     
     
    Perhaps I am 75% done.  The goal is to get close to the correct concavity in the area between the bearding line and the keel and sternpost, so that a minimum of additional fairing need be done when the frames are on--

    .   
     
    All for now,
    Ron
  5. Like
    rlb got a reaction from scrubbyj427 in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  6. Like
    rlb got a reaction from Javelin in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  7. Like
    rlb got a reaction from bhermann in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  8. Like
    rlb got a reaction from usedtosail in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  9. Like
    rlb got a reaction from CiscoH in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  10. Like
    rlb got a reaction from shipmodel in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  11. Like
    rlb got a reaction from tlevine in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  12. Like
    rlb got a reaction from VTHokiEE in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  13. Like
    rlb reacted to usedtosail in HMS Speedy by usedtosail - Vanguard Models - Scale 1:64   
    I painted the cap black on the three sets of carriage parts to test the assembly and then built three carriages using the jig I made. I have to say they went together easier than I thought, even with having to cannon barrel in between the two sides as I lined everything up. I also like the look, so I will use the carriage sides as is.
     

     
    I still need to add the bolts, wheels, and quoins to these but I don't anticipate problems with them. I went ahead and started painting all the carriage parts red. I also used a toothpick as a mandrel in a Dremel tool to sand the char off the wheels.
  14. Thanks!
    rlb got a reaction from BETAQDAVE in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    I thought I would share my method for making deadeyes.
     
    I made a bunch a long time ago for the main and fore shrouds, and half what I needed for the topmast and topgallant backstays.  They were about 5mm and 4mm respectively.   I made them using a method described in Underhill's book, and it worked out fine.  The little jig is very fiddly to make.  The method is shown from post #184-198 in this log. 
     
    However I now need 32 topmast shroud deadeyes at 3.5mm, and 12 more of the backstay deadeyes at 4mm.   Partly because of the smaller size, and partly because I have better tools now, I wanted to try something that might be more precise.
     
    This first batch is the 3.5mm set.   I turned a squared piece of pear down to 3.5mm, and then scored it on the lathe with grooves for the futtock plates, and cut-very slight cut off grooves to help with parting them off with a saw.   While the dowel was still on the lathe, one by one, I smoothed and rounded the outer edge, then cut it off.  I didn't take pictures but here is the result--

     
    You can see they have one smooth side, one rough side, and a groove.  (Noticeable on one of the deadeyes standing on edge.) 
     
    Next I drilled a hole in a piece of scrap wood just under 2mm thick (the thickness the finished deadeye needs to be), filed the hole to to 3.5mm diameter, and glued it to another piece of scrap wood.  This has a smaller hole drilled through it centered on the larger hole--

     
    A deadeye fits very snuggly in the hole, the rough side slightly proud--

     
    The rough edge is filed off flush with the surface of the wood--

     
    I filed the one shown below just a bit more with a smaller file after taking the photo--

     
    I then marked by eye the spots for the holes to be drilled--

     
    And drilled them on a mill.   I wasn't great at locating the drill precisely at the marks, so I tried drilling a couple by hand.  I could get the drill in the mark very easily that way, but at that small size, my accuracy (keeping the pin vise vertical) wasn't good enough. 

     
     After some practice with the mill, I could locate the drill above the punched markings more quickly and pretty accurately--

     
    The deadeye is then pushed out from behind--

     
    And the flattened surface is rounded off with a file--

     
    Here are two finished--

     
    It took me about 5 before they started looking good.  The first few had problems with my marking of the holes with the right spacing, as well as the stated problem with hand drilling them.   I started with one spare, so I'll ponder whether the first are okay to use, or if I have to turn a few more blanks.
     
    All for now,
    Ron
     
     
  15. Like
    rlb got a reaction from ccoyle in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    Thanks JJ,
     
    Going off course a little bit, I worked on making some closed hearts for the bowsprit stays and shrouds--

     
    I need two different sizes--4 for the stays, and 4 slightly smaller for the shrouds.  After doing a few after cutting them off, I realized it would be much easier to shape them before cutting them off--


     
    Now I need to make a bunch of deadeyes for the topmast shrouds, as well as the backstays.
     
    All for now,
    Ron
  16. Like
    rlb got a reaction from bhermann in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    Thanks JJ,
     
    Going off course a little bit, I worked on making some closed hearts for the bowsprit stays and shrouds--

     
    I need two different sizes--4 for the stays, and 4 slightly smaller for the shrouds.  After doing a few after cutting them off, I realized it would be much easier to shape them before cutting them off--


     
    Now I need to make a bunch of deadeyes for the topmast shrouds, as well as the backstays.
     
    All for now,
    Ron
  17. Like
    rlb reacted to matiz in HMS EURYALUS by Matiz - FINISHED - scale 1:56   
    Hi, and thanks to all 
     
     













  18. Like
    rlb got a reaction from Dowmer in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    Thanks JJ,
     
    Going off course a little bit, I worked on making some closed hearts for the bowsprit stays and shrouds--

     
    I need two different sizes--4 for the stays, and 4 slightly smaller for the shrouds.  After doing a few after cutting them off, I realized it would be much easier to shape them before cutting them off--


     
    Now I need to make a bunch of deadeyes for the topmast shrouds, as well as the backstays.
     
    All for now,
    Ron
  19. Like
    rlb got a reaction from CiscoH in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    Thanks JJ,
     
    Going off course a little bit, I worked on making some closed hearts for the bowsprit stays and shrouds--

     
    I need two different sizes--4 for the stays, and 4 slightly smaller for the shrouds.  After doing a few after cutting them off, I realized it would be much easier to shape them before cutting them off--


     
    Now I need to make a bunch of deadeyes for the topmast shrouds, as well as the backstays.
     
    All for now,
    Ron
  20. Like
    rlb got a reaction from davyboy in HMS Euryalus 1803 by rlb - 1:48 scale   
    I made 4 card templates, and sanded the area of the deadwood below the bearding line.   In between sessions of doing that, I beveled the aft side of the sternpost-

     
    After this was done, I glued the sternpost to the keel, and went back to sanding the deadwood.
     
    When I was satisfied that I had done enough there, I cut two shallow mortices into the bottom of the deadwood assembly, and then glued in two small tenons.  These weren't meant to be historically accurate, but would add some strength, and help in keeping the piece aligned when gluing the deadwood to the keel and sternpost--

     
    The tenons were filed down until they extended only about 1/32nd of an inch.  I then cut two shallow mortices in the keel and glued the deadwood to the keel and sternpost.   I had also morticed and tenoned the sternpost to the keel when I glued it to the keel earlier.   I did not tenon into the sternpost from the deadwood.
     
    Here is the sternpost and deadwood glued to the keel.  You can see 4 pencil lines on the upper part of the deadwood (the fourth is barely visible) that had marked the locations for using the card templates--
      
     
    Next will be work on the transoms, and fashion timbers.
     
    All for now,
    Ron
     
     
  21. Like
    rlb got a reaction from mtaylor in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    Thanks JJ,
     
    Going off course a little bit, I worked on making some closed hearts for the bowsprit stays and shrouds--

     
    I need two different sizes--4 for the stays, and 4 slightly smaller for the shrouds.  After doing a few after cutting them off, I realized it would be much easier to shape them before cutting them off--


     
    Now I need to make a bunch of deadeyes for the topmast shrouds, as well as the backstays.
     
    All for now,
    Ron
  22. Like
    rlb got a reaction from BETAQDAVE in US Brig Oneida 1809 by rlb - The Lumberyard - 1:48 scale - POF - Lake Ontario Warship   
    Thanks JJ,
     
    Going off course a little bit, I worked on making some closed hearts for the bowsprit stays and shrouds--

     
    I need two different sizes--4 for the stays, and 4 slightly smaller for the shrouds.  After doing a few after cutting them off, I realized it would be much easier to shape them before cutting them off--


     
    Now I need to make a bunch of deadeyes for the topmast shrouds, as well as the backstays.
     
    All for now,
    Ron
  23. Like
    rlb got a reaction from KORTES in HMS Euryalus 1803 by rlb - 1:48 scale   
    I made 4 card templates, and sanded the area of the deadwood below the bearding line.   In between sessions of doing that, I beveled the aft side of the sternpost-

     
    After this was done, I glued the sternpost to the keel, and went back to sanding the deadwood.
     
    When I was satisfied that I had done enough there, I cut two shallow mortices into the bottom of the deadwood assembly, and then glued in two small tenons.  These weren't meant to be historically accurate, but would add some strength, and help in keeping the piece aligned when gluing the deadwood to the keel and sternpost--

     
    The tenons were filed down until they extended only about 1/32nd of an inch.  I then cut two shallow mortices in the keel and glued the deadwood to the keel and sternpost.   I had also morticed and tenoned the sternpost to the keel when I glued it to the keel earlier.   I did not tenon into the sternpost from the deadwood.
     
    Here is the sternpost and deadwood glued to the keel.  You can see 4 pencil lines on the upper part of the deadwood (the fourth is barely visible) that had marked the locations for using the card templates--
      
     
    Next will be work on the transoms, and fashion timbers.
     
    All for now,
    Ron
     
     
  24. Like
    rlb reacted to FlyingFish in Vigilance of Brixham (BM 76) by FlyingFish - 1:32   
    If you mean to go-bar press, here's a proper one in action. My son and I are making a guitar episodically when he visits. the ash bars are flexible and hold down the struts on the inside of the concave surface guitar body whilst the glue sets.

  25. Like
    rlb reacted to wefalck in Vigilance of Brixham (BM 76) by FlyingFish - 1:32   
    Watched last night the latest episode on the restoration of TALLY HO on YouTube and the precision of those woodworkers is just amazing always ....
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