Stuntflyer

So nice Mike...getting to the fun bits now.
 
Chuck

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Hull planking
Fairing the outer hull was fairly straight forward. There is plenty of extra meat on the frames which gave me lots of wiggle room. The fairing cap edge should remain untouched, if at all possible. Easier said than done! Final sanding was done with 400 grit. Btw; I totally forgot to take some photos of the outer hull after the fairing was completed. Sorry!
 
Once everything looked good I added the first strake (the upper wale). This was done with three planks. I did my best to eyeball the run as I added each plank and not to strictly rely on the drawn line which I made from Chuck's hull template.

From there on it was just a matter of adding the two remaining wale strakes and a few more strakes above the upper wale. I also added the small filler piece which goes between the lower wale and the square tuck.

With the added support given by these strakes, I decided to fair the inner hull. This ended up being more time consuming than I thought it would be. It took me several days to complete the work. Working the bow timbers, even with a Dremel or 80 grit, was slow. Once I was close I switched to a miniature curved scraper to smooth out the work.
 
You can see just how thick the wood was in places.

When fairing the area around the lower gun port sills, I found that a simple depth gauge came in handy. Including the 3/64" outer hull planking, the width of the sill should be 3/16” or maybe a hair less. I made this simple “T” shaped jig that I could place against the frames and then mark the width of the sill from inside the hull.

Ready for the keelson

Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Hopefully by this weekend.

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Rusty, Chuck, Thank you!
 
Keelson
I've been working on the keelson for a while. A little bit here a little bit there while fairing the frames. I went with boxwood as usual and milled scarph joints. I used 30lb (.023) black mono for the bolts. I noticed that the keelson would slip and slide a bit on the frames so I pinned it in two locations. This enabled me to center it port and starboard while saving a lot of eyeballing when gluing it down. 

Mike

Hull planking
Fairing the outer hull was fairly straight forward. There is plenty of extra meat on the frames which gave me lots of wiggle room. The fairing cap edge should remain untouched, if at all possible. Easier said than done! Final sanding was done with 400 grit. Btw; I totally forgot to take some photos of the outer hull after the fairing was completed. Sorry!
 
Once everything looked good I added the first strake (the upper wale). This was done with three planks. I did my best to eyeball the run as I added each plank and not to strictly rely on the drawn line which I made from Chuck's hull template.

From there on it was just a matter of adding the two remaining wale strakes and a few more strakes above the upper wale. I also added the small filler piece which goes between the lower wale and the square tuck.

With the added support given by these strakes, I decided to fair the inner hull. This ended up being more time consuming than I thought it would be. It took me several days to complete the work. Working the bow timbers, even with a Dremel or 80 grit, was slow. Once I was close I switched to a miniature curved scraper to smooth out the work.
 
You can see just how thick the wood was in places.

When fairing the area around the lower gun port sills, I found that a simple depth gauge came in handy. Including the 3/64" outer hull planking, the width of the sill should be 3/16” or maybe a hair less. I made this simple “T” shaped jig that I could place against the frames and then mark the width of the sill from inside the hull.

Ready for the keelson

Mike

Shawn, You're good to go. I'm looking forward to seeing your build log.
 
Mike

Chuck wasn’t lying, there is lots of wood!
 
Shawn

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Limber strakes
I guess these strakes are for the most part hidden. Still, having never made them before I decided to give these a try. I used the plan drawings as usual for the templates. Rather than shape them exactly to the template, I left some wiggle room in case adjustments where needed. The rabbet on the inside edge was cut with a simple scraper made from a hacksaw blade.
 
After adding the center section, I proceeded to add the fore and aft sections while trying to maintain as smooth a run along the outer edge of the strakes as possible. Both the aft and fore sections have a twist which needs to be taken into account one way or another. I was able to twist the aft section with wet heat and hold it in position while the slow drying CA set. I couldn't get enough twist in the fore section. If these were made from AYC rather than boxwood, it wouldn't have been a problem. Rather than torture myself, I went with some very expensive and exotic tools in order to give me a helping hand.

Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

Mast steps
Over the weekend I completed the two mast steps. The location of these is very important and the plans really helped me out here.
 
Mizzen step: The first thing I did was to tack glue the three sections together with a spot or two of school glue. Then I milled the notch which goes over the keelson. After breaking the pieces apart, I milled the notch into the top of the middle piece and glued the aft and middle sections together permanently. Next, I angled the bottom edge about 5° to account for the upward sweep of the keelson. I worked the two sections until everything was sitting flush with the limber strakes and keelson. The fore section was then positioned over the keelson, against the first two pieces, and shaped accordingly.
 
You might be asking, why didn't I  just glue all three pieces together from the start? It wasn't long before I realized that the shape of the fore and aft pieces were not Identical. The aft piece had a slightly different angle at the foot than the fore piece. This is due to the twist in the limber strake, I think. Doing this in stages allowed me to get each piece angled correctly without the hassle of trying to work the whole piece at once.
 
According to the plan, the center of the mizzen step sits .151" (approx 5/32") in front of the aft edge of frame 11F. I glued the step into position using a cross piece and shim to account for that distance. This also helped to get the step perpendicular to the keel.

Main step: This was made basically the same way as the mizzen step. It sits over frame Ba. Unlike the mizzen step, I didn't need to taper the foot. The distance between the centers of the two steps is approx 9-5/32".

For the pins I turned down a 1/16" dowel using the Dremel tool. They are press fitted without the need for glue.

I've had so much fun making these that I almost forgot that I need to finish up the outer hull planking.😏
 
Mike

I remember the feeling. Nicely done!

Yeah, there is no way to push the eye bolt into boxwood. Fwiw, I use a rat tail needle file to make the groove, channel or notch for lack of a better word. I don't push and pull the file. Rather, I push the file down into the hole, holding it down with my finger at an angle and turn it.

I remember the feeling. Nicely done!

Limber strakes
I guess these strakes are for the most part hidden. Still, having never made them before I decided to give these a try. I used the plan drawings as usual for the templates. Rather than shape them exactly to the template, I left some wiggle room in case adjustments where needed. The rabbet on the inside edge was cut with a simple scraper made from a hacksaw blade.
 
After adding the center section, I proceeded to add the fore and aft sections while trying to maintain as smooth a run along the outer edge of the strakes as possible. Both the aft and fore sections have a twist which needs to be taken into account one way or another. I was able to twist the aft section with wet heat and hold it in position while the slow drying CA set. I couldn't get enough twist in the fore section. If these were made from AYC rather than boxwood, it wouldn't have been a problem. Rather than torture myself, I went with some very expensive and exotic tools in order to give me a helping hand.

Mike

One of the benefits of working at 1/32" scale is of course the size.  I think its easier to handle the parts and keep things neat and tidy.  But in addition to that you can really get a lot of details in there.  Stuff I would never attempt to add on smaller scales.  Further, 1/32 and better yet 1/35 scale is a very popular modeling scale.  There are so many aftermarket parts and details available for builders at this scale.  This includes figures and accessories.  Like the small cups and pitcher.   Its all readily available on Etsy or Ebay.   Its also fun to just look.   I am waiting on a few other things I made add.  
 
The barrels are Syren barrels.   I am also getting some new ones in stock I think you guys will like.   It might be a while though.
 

The checker is still very tiny but that is laser cut by me including small very teensy checkers.  The stools are also laser cut in cedar and very differnt from the cushy chairs in the great cabin for the officers.
 

The cups and tea cups and teapot are all 3d prints from EBAY.  They were cheap and there are so many to choose from....you can add crates and boxes full of food and pots and pans and utensils. Its really just up to you and how much fun you might want to have with it.
 

The officer in the great cabin is from Vanguard.  It had a tall hat so I removed that and just shaped some hair in the traditional pony tail of the day.   I didnt want to really paint these items as I want them to all fade into the background.  I want to keep it all very suggestive and simple.   So rather than paint everything with realistic coloring with all the uniform colors and fanfare,  I am just finishing all this stuff as if it was wood color...and carved.   Its a minimalist approach so the ship itself takes center stage.  But it will all be covered and just barely visible when the decks are planked.  But still you might just get a glimpse and a happy surprise if you look hard enough.   I think it will be fun.
 
I do actually have a few more 1/32 and 1/35 scale odds and ends coming in the mail.    We shall see if they make the cut and I add them to the model.  I dont want to over do it.  For all you guys who would do the same...try and stick with 1/35 scale details.  They are plentiful and just a tad smaller and look better on the model.
 

 
Chuck
 
 

Thanks for the comments Glenn and Mike.  My build is 100% boxwood.  When I bought all the wood, and started the project back at the end of 2015, no one was really using Alaskan Yellow Cedar yet.  As far as making the eye bolts, at least since I have a large amount of wire now, it's no big deal to discard the less-than-perfect ones as I get up to speed on how to make them.  lol.
 
Mike, I used a small round diamond file with the same technique you mention above.  It seemed a pretty intuitive way to get the small notch filed from the hole.
 
Erik