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Everything posted by CPDDET
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I find a good bourbon worked wonders. 🤪
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Thanks Pat, slow going but forging ahead.
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In order to assemble the chainplates, deadeyes and deadeye strops I needed a way to hold everything in alignment. So time to build a jig. Using one of the deadeyes as a template, I marked the 3 holes and drilled through the wood base. Since these holes needed to be as straight as possible, I did them on the mill rather than free hand (a drill press would work nicely as well). Then ran 3 straight pins through the wood base from the bottom with a touch of CA and clipped off the excess length of the straight pins. This allowed me to drop each deadeye over the pins and hold it in place. To help keep the deadeye, strop and chainplate in alignment, I added a piece of scrap wood and sanded it down to ½ the thickness of the deadeye. After placing a deadeye on the pins, I added the strop and laid in one of the chainplates Used a straight pin to further align the pieces Then used a pushpin through one of the predrilled holes in the chainplate to help hold that steady. Then it was just a matter of removing the straight pin and replacing it with a .8mm bolt Threaded on the nut and trimmed off the end of the bolt One down and 19 to go!
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I should add that I used 20 gauge solid copper wire for the strops. I found copper much easier to work with than brass wire; softer, easily shaped and less "springy" that brass. From what I can find out, there should be no reaction between the 2 metals (brass & copper) being in contact with each other.
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Things slowed over the past 3 weeks. Was down with a sinus infection for a 10 days, then came holiday decorating and finally the family Christmas celebrations. But eventually I got back to the build. After measuring the proper length of the strop needed to get around the deadeye, I grooved a scrap piece of wood on the Byrnes saw to hold the individual strops. To keep things as accurate as possible I cross grooved the scrap piece wood and glued in a piece of wire to butt the individual strops against. I rough cut the strops laid them in the jig and glued them in place with CA. Then added a thin piece of wood on top so the strops were sandwiched between the two pieces if wood. Then trimmed the exposed end of the strops. After soaking the jig with acetone, I removed the strops and cleaned them up in an acetone bath and a soft sponge sanding block. Using a pin driver, I flattened the ends of each strop and drilled holes to accommodate the bolts I will be using. Threw together a jig using a dowel rod of the same diameter as the deadeyes. The horizontal piece of wood butted up against the dowel was used to simulate the width of the chainplates. Using a very thinly pointed pair of tweezers inserted in the end holes, I was able to shape the strops around the dowel. Then got them cleaned and blackened. Still must blacken the bolts and nuts and then begin the assembly process.
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I didn’t care for the deadeyes that came with my kit so I ordered some from Syren. These are laser cut boxwood and come in 3 layers that must be glued together. The inner layer is slightly smaller than the outer two, forming a groove for the strop rings. The instructions said to use CA to glue them together. But since this was my first time assembling deadeyes, I decided to use wood glue which would give me a bit more time to be sure of proper alignment. Fairly straight forward process, I used straight pins to help keep the layers aligned properly. Then some simple clamps to hold the layers together until the glue dried. I reamed the holes out to remove any glue blocking them Then gave them a turn in the tumbler. Now I must figure out how to build the strop rings that fit around the deadeyes and attach them to the chainplates.
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