Confederacy by Realworkingsailor - Model Shipways - 1:64 - Frigate

[realworkingsailor]

Finally something other than planking!

 

To start off, as mentioned back in my first post, the stern frames had suffered as a result of unintentional contact with the nose of a curious canine shipyard helper. While I did affect repairs at the time, some tweaking was still necessary. First up was the stern light cills and lintels:

 

 

With the help of the original paper template, and the laser cut windows themselves, and the use of the liquid in the jar with the black label in the above photo (acrylic paint thinner), I managed to get the pieces positioned in their correct locations.

 

 

For the second part, I cut off the stern end of the false deck fret and used it as a template to check the curve of the stern frames and ensure that they made as nice an arc as possible. I had noticed when first I dry fit the transom, the curve was far from smooth... it was rather wavy. I checked with some scrap pieces of wood against the current frame thickness vs the final frame thickness after internal fairing (a few steps ahead in the instructions). It was clear that the easiest way was to simply sand down any high spots, rather than try to shove things around. This soon had things looking much better.

 

 

A final (?) dry fit of the transom, and things look pretty good. I'm not sure why, but I'm still apprehensive about getting the glue on yet. I'll get there, eventually.

 

Andy

[Kevin]

sorry i missed the restart of you log, great to have you posting again, 

 

lovely build, the planking looks fantastic

 

[realworkingsailor]

30 minutes ago, Kevin said:

sorry i missed the restart of you log, great to have you posting again, 

 

lovely build, the planking looks fantastic

 

Thanks Kev!

 

It’s not so much of a restart as it is a stop-messing-around-and-show-your-work kind of thing. So you really haven’t missed too much as far as this log goes 🙂

 

Andy

[Jim Lad]

She's coming along very nicely, Andy.

 

John

[realworkingsailor]

So it has been a two-steps-forward-one-step-back (and a jump to the left) kind of weekend. One thing I will say about this kit, while it is not necessarily the hardest kit to assemble, there are many many (many) opportunities to mess things up (with unforeseeable consequences!).

 

My latest adventure with the paint thinner/PVA de-bonder involved the transom.

 

My earlier apprehensions have proven well founded. I did end up gluing it on as everything seemed ok. I then started to thicken the forward side, as described in the instructions. I stopped after one layer and decided that I should switch my attention to the upper counter and get that planked before I was too far committed to the transom to be able to fix any problems. And boy were there problems.

 

The first problem was the curve of the planks on the lower counter was just slightly off to match the curve at the bottom of the transom. This was easily overcome by sneaking in a sliver of planking at the top of the lower counter to correct the curve. After staining, it has all but disappeared, and will disappear further when the trim is added later. Issue solved. Whew. Or so I thought.

 

The second problem required more intensive reconstruction. There was an ever so slight gap between the port side of the transom and the outer end of the upper counter planking. Not large, about 0.5mm. Just enough to be noticeable, and problematic. I slept on the problem and this morning decided the only course of action was to remove and reposition the transom. The upper part of the transom came away fairly easily. The bottom proved much more fragile. The grain in the wood runs vertically, and so it was a particularly fragile section. I expected a split or two to happen, but it shouldn't have been too much of an issue. I managed to get the transom off in two pieces, then trouble occurred. As I left the pieces to dry, the lower piece took on a big warp. It no longer followed the arc of the windows, but curled downwards. Being cross grained, correcting the warp would be impossible without turning it into a series of splinters. 

 

But was not lost. I hauled out the fret from whence the transom came. The stern window curves are essentially parallel to each other and the bottom edge, so I cut a section out of the fret to replace the curly piece.

 

 

Aside from a couple of faint lines (not visible due to the clamps), the repair was successful, the transom reinstalled, and after a little bit of clean up, work can continue moving forward again. Until the next speed bump. 

 

I should add, that despite the warping issue, the acrylic paint thinner does a great job at de-bonding PVA. It contains glycol ethers, but it doesn't evaporate quickly like isopropyl alcohol, so it can really soak into the joint and soften the glue.

 

Andy

[realworkingsailor]

Thanks everyone for the "likes".

 

A small update, this time movement has only been in a forward direction!

 

I have made up and planked the quarter gallery stools (both port and starboard):

 

 

I've also made up the moulded trim, but I've decided against affixing it for the moment. I will eventually stain the QG stools and trim. I have not yet decided how I will finish them, colour wise, I think I will keep my options open for now.

 

I've also begun tackling the laborious task of thinning and fairing down the inside of the bulwarks (does Chuck own shares in a  sandpaper manufacturing company? 😜). Anyway, a necessary exertion.

 

 

At some point in time during yesterday afternoon's sanding session (it's all a bit of a dusty blur at the moment), it occurred to me that this is going to be a multi session process over a few days (blatant statement of the obvious! 🙄). The basswood parts sand fairly easily, but the frames are a little bit more resistant to the abrasive effects of 80grit sandpaper, care and caution are absolutely warranted. I've made myself a rudimentary depth gauge to hopefully help make sure I don't over do it:

 

 

The little notch is 5/32". The top of the bulwark, including the outer planking should sit flush in the notch. At the bottom, the frame should fit into the notch with the gauge resting on the inside of the outer planking for a total width of 7/32".... in theory....

 

Luckily with everything going on in the world these past two years, I have a ready supply of masks to help ward off inhaling too much dust (silver linings!). 

 

Andy

[realworkingsailor]

Forward some more!

 

The sanding went better than I expected, but still a drawn out process. There remains only a bit of final touch up here and there, but otherwise the inboard framing has been sanded down to its prescribed thickness.

 

I have taken a break from sanding to work a little more on the stern trim pieces. I am leaning towards keeping the upper counter unpainted, and probably most of the QGs as well.

 

 

 

I did paint the transom the same dark blue I used on the upper works. A little sanding and another coat of paint still to go, but I'm happy with the colour.

 

 

 

I have now come to a bit of a crossroads. I am wondering about skipping ahead a little and doing the inboard planking now, while I still have open access through the QG openings (to sand the plank ends cleanly). Comments or suggestions are welcome.

 

Andy

[realworkingsailor]

Something is not right.

 

I am running into a couple of errors. I'm fairly sure the errors are not mine, I think.

 

As I made mention before, I have decided to begin planking the bulwarks. Things got off to an ok start. The 1/4" spirketing strip lined up with the gunport cills as described in the text. Big sigh of relief, that part worked. Starting from the bow, I began adding the 1/8" strips building up around the gunports. Tedious, but not challenging. 

 

 

When I had added the first four strakes as far back as the hull sheave, I thought it would be a good idea to follow up with the instructions and do a little pre-test to ensure that the fo'c'sle clamp would line up. That's when progress went sproing....

 

 

Following the instructions, I placed the fifth 1/8" strip on and then the fo'c'sle clamp. As you can see from the above photo, it's low. one sixteenth of an inch low, to be precise. Checking a little further along in the waist, everything is going to be 1/16" too low.

 

Then the gears started turning. Not long ago then I made the QG stools, in order to line up with the transom, I had to mount them even with the bottom of the QG opening, counter to the instructions which say they need to be 1/16" below:

 

 

This is why I have doubts that the error is solely my own. I know I took great pains to ensure that the gunport framing, the positions of the wales and the run of the planking matched as closely as possible, the laser etched marks on the bulkhead. There is far too much consistency in this error for it to be the product of sloppy building. There is no way that I missed the entirety of the outer planking, wales etc,  by 1/16", as well as the run of the gunports, and now the internal planking by 1/16". Consistently. And based on preliminary observations, on both sides as well. Equally.

 

I don't think this error is insurmountable, as far as the fix. It's simply a matter of using a 3/16" strip in place of the 1/8" strip, and then hoping that there's no other trap further down the line.

 

The second error I have run into, is the fo'c'sle clamp is too short:

 

 

Or the hanse piece is too long, or the bulkhead just ahead of the hanse piece is in completely the wrong position. In the above photo you can see that using a 3/16" strip brings the clamp to the correct height, but with the forward end butted up to the beak head bulkhead (although not yet beveled to mate flush), it's short. I'm still forming a plan to tackle this issue as well.

 

There are two approaches (I think): (a)gingerly remove the hanse piece without destroying the outer planking, sand the forward end to match the aft end with the clamp, replace and sand down the planking to match or (b) use some of the spare leftover pieces (for some reason there where hanse pieces in both basswood and ply included in my kit) as a template to mark the new aft end and then sand the aft end to the marks. 

 

(BTW, that janky looking plank end by the hull sheave will be fixed before painting. Closeup photography does no one any favours 🙄)

 

Again, I'm not sure where the error comes from, as there also seems to be the same issue with the other side. The bulkhead is as close to square as I could get it, and the error seems to be consistent from port to starboard.

 

Sigh.

 

Suggestions, comments, observations  always welcome.

 

Andy

[WalrusGuy]

Hi Andy, thank you for pointing out these discrepancies. I'll have to check if I face the same issues with my build. I faced a lot of discrepancies with the quarter gallery construction since few of the supplied parts actually fit my model. I will also have to scratch build the shell on the sides of the QG. 

 

The 3/16" strip is a good solution and it will be very hard to notice a wider strip when its all painted and the added details.

 

As for the fo'c'sle clamp, have you thought about the option to glue in an extra scrap piece of wood fore of the clamp so that the aft end matches? Filler could be used to hide the seams between the extra wood and the supplied cutout. I'm eager to hear what others also think about how to solve this.

[realworkingsailor]

2 minutes ago, WalrusGuy said:

As for the fo'c'sle clamp, have you thought about the option to glue in an extra scrap piece of wood fore of the clamp so that the aft end matches? Filler could be used to hide the seams between the extra wood and the supplied cutout. I'm eager to hear what others also think about how to solve this.

I did think of that, but I’m not sure how that would play out when positioning the deck details later on. Hatches, and other openings), bits as well as the foremast could be drastically affected by the resulting repositioning of the deck beams. 
 

I was just going over the plans, and it seems to be an error of projection. The laser cut clamp matches the 2D elevation view, but it doesn’t take in to account the curve of the bow.

 

Which means the clamp would have to be cut into multiple segments and stretched proportionally to the amount of curvature.

 

Andy

[realworkingsailor]

I think this helps to illustrate my point in the above post:

 

 

Taken from the elevation view, you can see the laser cut clamp matches the drawing virtually spot on.

 

 

(Please forgive my fingers, but here in the plan view, you can see how quickly the curve begins to throw everything out of alignment after the first beam, with an increasing amount as you go aft, to this point:

 

 

Of course, as the curve decreases, the error between beams equalizes, but compare the error between the second beam and the last (which is well over 1/16").

 

Methinks I needs to gets me some 1/16" basswood sheet and remake the clamps from scratch.... 

 

Andy

[realworkingsailor]

The solution to the problem. Make a new fo'c'sle clamp from scratch. This is by far the best way (fingers crossed) to ensure that everything will be as it should be going forward.

 

 

The laser cut piece is on top and my replacement below it. Basswood being fairly easy to work with, basic tools are all that's required (hobby knife, ruler and sharp pencil). I used the laser cut part as a base template, and extended it as needed. The locations for the  notches for the frames where measured  off the plan (overhead view). A little refinement is still needed, and of course the notches for the beams cut out (which will be double and triple checked vs the plans!)

 

 

Here's the original clamp in place (with a 3/16" scrap strip below it). The forward end isn't beveled to the bulkhead, so the error at the after end is slightly more than is glaringly apparent in the above photo.

 

 

And finally the replacement in position. The forward end has been roughly bevelled, and the aft end will need a little bit of further refinement (the whole piece, to be honest), but this is something I can work with. Notice how the beams now will actually line up with etched marks for the base of the stove, which looks correct as per the plans, and even more critically, they're now spaced equidistant from the foremast.

 

Onwards!

 

Andy

[WalrusGuy]

Nice work! Fits like a glove 🙂

[Beef Wellington]

Hi Andy, that looks frustrating.  It seems to be that the kit curt part did not adequately account for the curvature of the hull.  The good part is when you make your own parts, there are never mistakes....not 🙂

[Brucealanevans]

Good fix. 
My clamp pieces however fit perfectly as supplied ( to my great relief ) so some model to model variability likely at play here. 

[realworkingsailor]

I bought my kit probably only a couple of years after it was released. Right off the bat, I had to get a replacement for the false deck as the laser etched markings, hatch openings (and the centre line) were anything but centred. Everything was 1/4” or so off to starboard. 
 

Unbeknownst to us modellers, I’m sure Model Expo has revised the kit over the years to tweak any errors (as reported by builders).

 

Andy

[Kevin]

did you progress this build any more Andy?

[realworkingsailor]

Hi Kevin, things are on hold for the moment. As you’ve noticed, I’m currently busy on my Wellington bomber project. I’m hoping to wrap that one up by around Christmas, and then I expect to get back to making progress here. (If I don’t get sidetracked with something else🤪).

 

Andy

[Rkapuaala]

Excellent work. It's also good to know that other people have too many irons in the fire. I was beginning to think I was the only one.