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Chuck

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Everything posted by Chuck

  1. No not exactly. The plank is first bent edgewise as shown and then bent the other way as needed. The one plank on the video if I remember correctly was lower on the hull and didnt require any bending the other way. It was so slight that I didnt need to. But in almost all cases the plank is pre shaped so that it immediately sits against the bulkhead edges. Thats why you dont have to clamp them. The CA dries so quick that its an immediate bond. Its only when folks dont pre-shape that some sort of clamp is required. I glue two bulkheads at a time and work my way across the hull in scale lengths. Yes there is sanding butnot that much. If the planks fit well than not much sanding is required. Just like this plank below.....the plank is always bent edge-wise first and then the other way so its completely pre-shaped to fit so no extra bending is needed. In this case below I pre-spiled the plank with a laser cutter edge-wise, but if I was using a plain strip like in the video....it would have been bent to look just like this before gluing. Here is some more detail Here is a straight plank as if I were going to place it on the hull. It could be at the bow or at the stern. Most beginners would try to force this into place and the top edge of the plank would lift off the hull and not sit flush against the bulkheads. Some fight with it using pins and clamps and it gets messy. Holding it without bending like shown reveals the gap . Note the widest point of that gap. Mark this location as the center of the gradual curve you will need. In the next picture, after bending, you can see how nice it fits and how it is flush against the bulkheads. No forcing needed. Its a perfect fit. Note the dot I marked on the plank for the apex of the curve or the widest part of the gap..You could use the compass method or the tape method to find the exact curve, but I prefer to eyeball it like this. Visually its easy to see the curve after a little practice. I always over bend slightly. Now all I have to do is bevel the edge that meets the plank already on the hull for a tight fit (just knock off the edge as in the video) and darken the seem as I did in the video with pencil and glue it on. You can see that in this rare instance not much bending other than edge-bending was needed because it was low on the hull.
  2. Yes just a few drops....on each bulkhead. Applied with a toothpick. Only in rare circumstances will I glue the edges of the planks. I havent found the need to do that. I only use CA for the planking by-the-way. Once the planking is over I switch to tite-bond. I just hate waiting for the planks to set with it so I use CA instead. I havent had an issue at all.
  3. Yes....by lining off the hull. In general you will be able to see if your planks are measured so they taper too much against the stem. If so move the garboard back at the bow to give you more room to make the planks at the bow wider. For me it is just trial and error but after many hulls you get a good idea of where it should be. But there is always re-tweeking and lining off the hull more than once at the bow to get it looking just right before you make any sawdust with your planks.
  4. A milestone is reached....the frame centers were removed. This is easy to do but you must be careful and use a slow and light touch. File the little tabs on the port and starboard sides to release the top of the frame centers. Then carefully bend the frame center til the little tabs break down below releasing the centers. BUT....its important to bend towards the floors on these two piece frames. That eliminates any tear out on the floors and futtocks. The tear out will happen on the frame centers instead which is what you want. And this is what it looks like immediately after finishing. It always looks messy but after a bit of clean-up and fairing inboard, it should look pretty good. This is the most delicate stage of the build. The hull is pretty sturdy but until the footwales/floorboards and platforms are in...its best to be careful. Fairing inboard requires a slow, gentle yet deliberate sanding to reduce the thickness of the frames significantly. Chuck
  5. I advocate no water. You really dont need it. For the kinds of bends we are talking about, the heat does the trick. There will be some spring-back......but just overbend to begin with. The key is to line-off the hull first. Its easier when you have a plan. That is described here. http://modelshipworldforum.com/resources/Framing_and_Planking/Lining%20Off%20your%20hull%20for%20planking.pdf And another by David Antscherl here....... where he cuts the planks to shape rather than bend it in that third plane. http://modelshipworldforum.com/resources/Framing_and_Planking/Planking%20primer.pdf But lining off the hull is half the battle. Then realizing the planks are bent and not straight to fit the hull properly in that edge-wise plane. Whatever way you eventually get it there. But force bending a straight plank is a really frustrating way to fight through planking. IMHO
  6. Thanks I hear what your saying.....the trick will be to secure the work-piece to a base before carving starts. Then remove it afterwards. I may also simplify the crown a bit more before starting the carving. I may change those crosses on the crown to simple spheres. I might be a bit ambitious with the small details. This is a learning experience for me as well and this kit was produced to give folks some guidance on carving these details. As I mentioned, at some pint I will provide resin castings for these but I am hoping those interested will give this kit a try just for the opportunity to try their hand at carving like this. It will I hope be a good introduction to carving. Maybe you will surprise yourself and it will be something you really enjoy and excel at. Chuck
  7. Thanks I have no idea when it will be done. In fact, I just want to get this as far as removing the frame centers...I am going back and forth between Cheerful and this project....one weekened at a time......maybe one day during the week I get to work on one or the other. The good news is that these smaller boats dont take that long. Once its planked inboard there really isnt much left to do that is very time consuming. Chuck
  8. Thanks, I removed the base holding the frames in position. Each piece came free really nice with a little wiggle. Then rather than throw it away....I used some scrap wood and now its a work-base. I wont remove the frame centers until the transom is positioned. But first I must carve the inside decoration. This is the Queen Anne monogram that goes on the inboard side of the flying transom. In the photo above you can also see the flying transom being temporarily tested. It fits well. Then I will glue it into position permanently. The flying transom and decoration are made from boxwood. The carving you see is just 1/32" thick. Anything more would be too thick. So we shall see how it goes. I havent started carving it yet and just placing it on the flying transom it looks pretty good. I hope I dont make a mess of it. Chuck
  9. A very low-tech yet effective use of space. Having a bending station near by makes for a quick and painless planking experience. The three strakes are all completed. I will add the flying transom and nail the planks (simulated) before removing the bulkhead centers. Any thoughts or comments are always appreciated.
  10. A bending station is literally just a place to clamp your plank and plug in your hair dryer. I have an old length of 1 x 6 that I put on a table about 4 feet from my model. The hair dryer is all plugged in and I have a clamp or two to cecure the plank for shaping. Thats it.....!!!! Chuck
  11. I think you need to change the title of this topic so that folks will know what its about because as of right now.....it looks like spam. Click the edit button and make your topic title say what the topic is actually about. Chuck admin
  12. With this barge project I will be taking my time and expanding the instructions with regard to the planking. I will attempt to do a plank-by-plank description. There are only three strakes or 7 planks on each side and each of them has their specific nuances. Here is just a preview and few images showing a some of those nuances I will be describing in detail. After sanding the first plank so it has the bevel, you will need to bend it. The edgewise spiled shape has been determined for you already.... BUT, you must still bend it to conform to the bow shape. I recommend a test fit before any bending starts. The straight plank below shows how it sits in position after only resting it against the frames. No bending or shaping and instead just looking and examining as it rests against the frames. You will notice that not much bending is actually needed . Its relatively straight across the first two frames and then the bending starts. BUT...also notice how the end of the plank doesnt fit or conform to the angle of the rabbet. The bottom of the plank end (or top since its upside down) is flared out. You can see the how the first inch of the plank needs not only a slight bend but also a slight twist. Knowing this ahead of time lets me take the plank to my bending station with advanced knowledge of what I need to accomplish. Apply heat with a hair dryer. You have seen me do this before. No water at all. Just heat. I bend the plank for the bow bow slightly...BUT I also twist it as the test showed in the previous photo. I am bending more to compensate for spring back. You want to shape the plank so you can position it on the model so it fits without any stress needed to position it. No force bending will be needed. If after you bend it, it doesnt quite fit right....take it back to your bending station and reshape it.....re-bend it or re-twist it until it lies against the frames without any stresses.... This is how the plank fits afterwards. The second plank at the stern will also need some special attention. After sanding the bevel into it to accept the clinker plank that will be added on top, the plank will need to be bent to fit the stern's shape...The spiled shape or edge-wise-bend has been pre-determined for you. So lets bend it to fit around the stern. It may sound counter-intuitive, but you will actually bend the end of this plank outward and opposite to what you might have thought. See below. The reason why.... is because the bend/shape at the stern isnt that severe. You dont really need to bend it to get the planks to sit against the frames nicely. BUT....the last inch where the plank bends severely to form that graceful entry into the flying transom is another story. As the plank runs off the transom it is left longer where this bend is severe. You could probably force the flying transom into position without re-shaping, but the planks wont have that pleasant bend shown above on the plan. They would be straight and weird looking. So to create this bend easily to match the plans, bend the plank end in the opposite direction so after it is glued against the frames, the nice curve into the flying transom is established as it runs off the end. I hope that makes sense. This level of detail will be explained for each and every plank. The next plank at the bow needs some prep work. Make sure the rabbet is clear from glue so the next plank can be slipped in nicely. The clinker plank will be beveled only on the end this time. This is because where the plank enters the rabbet it is not clinkered at all. It will be flush and gradually become clinkered. But you need a clean rabbet for this and so you can clean it out as I did below. Then bevel the first 3/4" of the next plank. This is the inboard side of the plank this time. It is marked with a laser etched line. The degree of the bevel gradually becomes less and less pronounced as it ravels back from the rabbet. Its only a short bevel. Then test it in position after completing the bending and twisting needed to shape the plank. Its great to set up a bending station!!!. Here is a test before it is glued into position. No forcing at all....it fits really well. And finally glue that plank in position after you are satisfied. These planks are 1/32" inch thick. So hopefully I will be explaining each plank in enough detail that it wont be a drastic learning curve for everyone......At least the learning curve wont be as steep, but this is my approach to kit making for the purpose of teaching not just assembly. Or at least my best feeble attempt at it. There will be of course more detail in the instructions but for this post you can get the idea
  13. No nothing at all. Its just the black acrylic paint and the red. No fixative or finish was applied. I imagine that some wipe on poly sometimes hits the painted areas but for the most part its just the paint. Thanks for the kind words.
  14. I understand...but its the best answer I have...if we only had that time machine... Take a look.
  15. NoI dont really except what I have examined on contemporary models. They must have used these for the guns because there are several examples showing long Guns crammed in there. The other interesting thing is that on the original draft for Cheerful they actually mention that the windlass was moved back about 2ft. to make more room for working the 12 pounder long guns. So they either had really short breech lines or they were rarely used. There seems to be plenty of room on the starboard side and its only really the port side which is really tight. I also think that the carriages for these guns was both higher and shorter as well as the guns being short 12's. Chuck
  16. Making the bowsprit step with pawls for the windlass. I found some time to do this today. Just a quick note to say that when you dont have a mill or a drill press, think in terms of layers for ways to make parts. If you have have a mill, making the mortises for the pawls would be easy enough. But if you dont have one, always think about how an item could be made in layers like these. You dont need a laser cutter to do this. It would be simple enough to cut out each layer. This is a great way to go especially if the item is to be painted like these. You would never see the layers after its painted. Once assembled, the top profile of each was files into shape. Much like the timberheads. The pawld have a tiny hole that corresponds with the outside layers. After painting the uprights red the pawls were inserted and held in position with some 24 gauge wire. Small washers were pushed onto the outside to give a more finished look. The wire was snipped off standing proud of the washers. Bolts were simulated along the standards (knees) in the usual fashion with 24 gauge wire as well. The cross beams are only temporary. The bowsprit needs to be made and inserted first. That is why they are so long now. But you can get a good idea of what it will look like. The cross beams will be much much shorter and painted red also. But not until after the bowsprit is made and positioned. I will do that this week sometime. This will be a mini-kit and should be available....before anyone asks....
  17. That would be easy enough to add in the kit.....what I can do is finish off three top strakes and take some photos, then add the garboard and take more. It can be an option for folks. They can also just add the garboard and two strakes along the sheer like the one conteporary model. This way, everyone can choose which they prefer. Chuck
  18. Thanks Yes I have been doing my own laser cutting for about 1 1/2 years now. I couldnt possibly make the parts in the amounts needed without having my own laser cutter. Its a fun machine to have in the shop. Chuck
  19. Just a quick update on the Queen Anne Style Barge. Note that the planking on a Barge of this period was less than 1" thick. That is very thin stuff. I am using 1/32" Cherry to laser cut the planking. Its actually thicker than it should be at this scale but a very nice thickness to work with. After making many blocks today, I decided to try and fit my first plank on the model. The planks will be pre-spiled. In addition, a laser etched reference line will be on the clinker strakes. There are only three strakes on the barge like the contemporary models I showed. Only the bottom two planks are lapstrake or clinker. This will be a great introduction to this type of planking. You will bevel the strake from the reference line to the edge in preparation for the plank above it(or as the model is upside down, below it). It will be beveled ahead of time after you gently remove the laser char from its edges. Then you bend the plank just a bit as shown. Using an emery board works great for this. It fits really good and no forcing is needed to put it in position. Just a little glue on each frame....working two or three at a time from the bow towards the stern. The forward end of the strake is beveled to sit nicely against the stem and rabbet. I will put the sister plank on the other side and then the two aft sections of this same strake. That will really make the model solid and safe. So I want to get this done ASAP. The last two strakes will follow shortly after. Also examine this image of a similar barge. The reason why I chose cherry was also for its color. The contemporary model below is basically the same color and I am very pleased with the cherry so far. The barge below also has only two strakes from the sheer. I will be going with three so you can tell its clinker planked. But I wont be adding the garboard. There were many different variations on contemporary examples. I will be going with three strakes like this barge below. Chuck
  20. I actually switched the fixture over to LED bulbs. The bulb isnt glass. It is plastic and these bulbs are so much brighter. So it worked out in the end. And the hop was due for a good cleaning anyway. So no harm done other than the loss of a day. Yes there were some choice words going through my head the entire time I was cleaning up all of those tiny shards. Chuck
  21. Spent the afternoon fixin her all up! Its as good as new. Now to move forward tomorrow with actual new progress. Chuck
  22. Funny Story....... A very large black wasp flew into my shop today. Seeing as I am such a genius I started swatting the wasp with a dish towel. Not being very precise with my weapon of choice, I struck the overhead fluorescent light with two.... four foot long bulbs in it. Both bulbs proceeded to fall in slow motion. The Cheerful model was directly below them. You know how the rest of the story goes. The bulbs smashed into literally billions of tiny shards of glass. A direct hit. Cheerful did take some considerable battle damage. But nothing I cant fix in a day or two. I am very happy to also report, that the same blow that inflicted damage to my model actually did send that wasp to an early, untimely and hopefully quite unpleasant end. I have ninja-like skills with a dish towel. Chuck
  23. Greg.....One more thing. That is a very good point about working with Tite-Bond or Yellow glue. Its something I do instinctively without any thought. I too, keep a cup of water around at all times with a disposable brush. I use it to clear any of the glue that squeezes out between the joints before it dries. Its little things like that I always forget to include in the manual.....rest assured I will add that to the first installment right away. Its the only way I can keep my joinery clean and crisp. Thanks for the reminder.
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