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Everything posted by Overworked724
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Hi Will! Here are some answers based on my experience. - Sculpy in the oven will not make a mess. It’s basically clay...so it just sits there and hardens. - Sculpy is a pretty hard and claylike material which holds its shape pretty well before baking...but it’s a clay, so it’s soft and open to distortion before baking. - After baking, it reminds me of hard rubber. It’s malleable/bendable but snaps back to its original shape - After baking, the stuff cuts exactly like hard rubber. Easy to trim up and clean with an exacto. Holds the paint well. I’m not certain it’s the best stuff for relief carvings, but Chuck used it to good effect in this same regard on the Sultana Practicum. He made the figurehead from it. If I were you, I’d get some and experiment with it. It’s really neat stuff and really opens up options for novice modelers.
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Decided to take a side trip into the carronades...again. Like others, the metal fittings in the kit leave much to be desired (being kind here...they suck). The carronade wheels and brackets are metal - and like all other metal bits in the kit look like they've been sandblasted. I decided I'd try an idea I had when making my bulkhead blocks containing the sheaves made out of sculpy. I thought I could use a similar technique for the wheels for the carronades. The problem was how to make the wheel brackets. I decided to try using 1/16" (1.588mm) scrap piece of boxwood. I planned to cut grooves using my table saw into the edge of both sides of the boxwood and keep the grain horizontal to keep the grain in the right direction for cutting the multiple brackets. I would then have a stock piece to cut multiple wheel brackets reproducibly. I knew my wheels would be exactly 0.95mm thick and 2.4mm in diameter (I'll explain later). I set up my table saw blade height to 2mm, and cut 1mm thick grooves in each side of the strip. The strip itself was 9.9mm wide. I then cut a bunch of 2.25mm wide sections from this stock strip (I think I cut about 20 or so). These would make the wheel brackets. I took off the corners with a 600 grit emery board. Now...the wheels! This was fun. The wheels I measured to be about 2.4mm in diameter...which is exactly the width of a 3/32" drill bit. I had a piece of metal which was about 0.91mm thick, and cut the 3/32" hole in it...and polished up both sides. I put wax paper underneath the metal 'mold'. I took some black sculpy...warmed it up in my hand, and smashed it into the 3/32" hole with my thumb! I was not gentle. I shaved off the remainder with a straight razor (just running it along the surface to cleanly lift up the excess sculpy)...this left a 'plug' of black sculpy stuck in the hole. I used a tooth pick (cut flush so it had a nice flat base and fit perfectly into the 3/32" hole) to push out the 'wheels'. Like all sculpy - cook at 275 Degrees (F) for 30 minutes. And....Voila....the proof is always in the pudding. A bit of superglue (medium gel - slow set) and the wheel assembly is ready to paint (or stain....haven't made up my mind) and slap on the carronade sled. I've made enough brackets and wheels to make the wheels assemblies at a later date when it's time. Procrastination can be a wonderful thing when it's masked as something productive! Moving on...again...
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I laid down a piece on a piece of plastic file folder. Colored it with the Sharpie (Black magic marker). Then used a straight edge razor and metal ruler to cut the slices I needed. Tweezers to pull up the section and I typically trimmed the ends using scissors just to ensure none of the tape was crimped. Worked pretty good. Nice thing is it shapes well and you can overlap it. Just try to keep the end piece in a blind spot when applying. Loving your build, Robin!
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Simply beautiful! You really set the bar!
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- syren
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Beautiful work! I’m amazed you were able to sand the shell so thin. I was terrified of going through!
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- syren
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Tried applying and sanding some wipe on poly (sanding between 3 coats) to assess how well the self adhesive copper plates adhere to the wood. Works really well. Very smooth surface. Like a baby’s butt. 🤣 Used a 1/2” dowel with double sided adhesive scotch tap as my ‘peeling’ foundation. Comes of fairly clean and uncurled. Tried a simple swatch with blank plates. You can see the plate where I sort of ‘peeled’ the plate away From the backing by hand (circled in yellow). The crimping of the foil happens quick and can’t be undone. Nice thing is you can remove the paper backing and reuse.
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