glbarlow

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Chapter 9, Forecastle deck, is Complete
 
A big event for me, 9 of the 12 chapters are now complete with over two years gone by since I began. Chapter 9 is devoted to the forecastle deck and all the details that set it apart. My last post, a single photo, showed a lot of the deck complete, I’ll back up a bit to show how I got there. It’s a long post so hopefully it’s worth the read.


Like the outboard planks the center line follows the “every plank a project” with each plank unique widths and cuts. The center three planks are the interior width of the bitts divided by three (as the template shows). The planks meeting the bitt posts on either side are also a custom width. The forecastle bitts line up with the base installed below on the main deck making them seem one. This is a cool, but unfortunately barely visible detail. Someone suggested mini wireless camera under there, that might be fun.
 
I’d done complex cut-outs to fit around the main deck hatches, nonetheless these take time and patience to get a precise fit. Since the main deck I’ve acquired this very thin, small razor saw with micro-teeth that made the cross cut cleaner than with the #11 blade still used for length wise cuts.


While the mast ring provided is certainly fine I just can’t seem to remove enough char to make it work for me. So like I did for Cheerful I made my own.  They’re kinda fun to make, using a square of boxwood heavily glued to a wooden dowel and turned on the mill. The outside and inside diameter is measured and cut to form a ring, then I use some router cutters and totally wing it to create the design. I freed it from the post carefully with acetone, painted the inside Matte Black, added two coats of WOP and it’s done. Fun.

I’ve since made another for the mizzen. I had to force myself to keep this one simpler.

The catheads were made up and added. The challenge is to get the right angles, which hopefully I did. The bigger challenge is having installed one then installing the second the exact same - lots of test fitting on both separate and together before either was glued in. I’m glad I cut the rail before doing the planking. I like the extra detail of the cat beam running under the deck planking. (They are the same, the photo is slightly angled and tilted).


I posted earlier I’d gone a different direction with the belfry using a flat rope pull to the front shaped from a small bit of blackened brass and heavily weathering the roof to simulate lead. It and the forecastle rails were added, these are laser cut to fit either port or starboard, so being careful with that and a little sanding to match up to my version of the beam and they’re on. Glue and clamp in two stages, inside then outside, easier to maintain alignment. (again a little warp on the photo not the model, I need to learn to hold my iPhone straighter).
 

I noticed, and not sure how I’d missed, in the single photo I posted earlier the hatches weren’t done properly. I had two choices, leave them as they were or replace them. Who am I kidding, once I noticed it I had one choice. I was able to remove and replace them without damaging the coaming, a few coats of WOP later…
 
The spanshackle cleats are not glued in. I’m not sure I like what I made with flattened 22 gauge wire so I may come back to those later.

Up next the forecastle rails and timber heads. First I tested the fit of the rails to my bow. It’s quite remarkable (as in how did I happen to manage that…) how well they fit. As with the cap rail the key was pulling out the Chapter 9 templates long long ago when the bow was being constructed around chapter 2-3. The tape is there because the little timber heads kept flipping out of my fingers into an area it’s’ now difficult to access.

Then I got to spend lots of time with sanding sticks and a #11 blade shaping 24 little timber heads. Time consuming but well worth the time for the final look. Can’t wait for the Q-deck timber heads, lots more of them. A fun, and lengthy, process was slowly sanding and shaping the cat block to follow the curve and width of the rail plus adding the additional two cleats and support posts. A good time was had by all. They have detail that is lost in the photo due to the black paint.

First starboard then port to complete the fitting, painting, and installing the rails. These rails are extremely delicate. I broke both of them at one point or another. Fortunately they were clean breaks and I was able to repair them, after light sanding and painting the breaks aren’t visible. Once again where’s the fun if I don’t have to fix something I broke.
 
With that, some photos of the completed forecastle: 





I’m pretty happy with how it all turned out. The AYC planking, boxwood fittings, black painted railing, and RED bulwarks and breasthook really look distinctive and pretty cool I think. This is really the first element that is totally finished. A nice sense of accomplishment, and an early concern about what will I do when the whole model is finished, oh no.

The chapter 10 parts are laid out and the planking ripped and ready for work on the Q-deck. Thanks as always for stopping by with your comments and likes, hope you made it to the end of this long post.
 

Post One Hundred and Thirty
Carronades.
The 42 pounders are nicely made with resin barrels, Pear beds, slides, and etch fittings.
They will be highly visible items on my build, without the distraction of top hamper.
 
I had already made up four carronades for the cabin area, and those seemed to take an age to assemble with the multiple stages.

3230
Assembling the remaining 14 is an endurance exercise but it helps to set up a production platform.
The iron work was chemically blackened, and the barrels treated with dark brown weathering powder after painting.
I replaced the kit breeching ring with Amati 2mm rings and added the Royal Monogram to the barrels.

3236
These are available as laser board items in different sizes from Syren. Always worth having a supply on hand.

3233
The Monograms were applied before priming and painting.

3238

3241
Three days’ work to complete the painting of guns, beds and slides.
 
My mind returned to the possibility of adding winding bars to the elevation screw.

3253
I played around using cut-down 0.6mmø pins for the screw to which tiny eyebolts are added for the winding bars.

3255

3258
I thought about representation of the threads. The smallest threaded bar I can find is M1 which at 1mm ø is too large, but at 1:64 scale such detail would be very fine, and barely seen.

3251
On balance it looks better to my eye with them than without.
 
There still remain the iron work to attach to the bed and slides before I can complete assembly.
 
Onwards,
 
B.E.
 
14/01/2024
 

Excellent point of view. Maybe I’ll portray mine as after a very light battle to account for any faults in my build. That small dent in the AYC, glancing blow from a small swivel gun 🤣

Excellent point of view. Maybe I’ll portray mine as after a very light battle to account for any faults in my build. That small dent in the AYC, glancing blow from a small swivel gun 🤣

Excellent point of view. Maybe I’ll portray mine as after a very light battle to account for any faults in my build. That small dent in the AYC, glancing blow from a small swivel gun 🤣

Excellent point of view. Maybe I’ll portray mine as after a very light battle to account for any faults in my build. That small dent in the AYC, glancing blow from a small swivel gun 🤣

Excellent point of view. Maybe I’ll portray mine as after a very light battle to account for any faults in my build. That small dent in the AYC, glancing blow from a small swivel gun 🤣

Excellent point of view. Maybe I’ll portray mine as after a very light battle to account for any faults in my build. That small dent in the AYC, glancing blow from a small swivel gun 🤣

Excellent point of view. Maybe I’ll portray mine as after a very light battle to account for any faults in my build. That small dent in the AYC, glancing blow from a small swivel gun 🤣

There is no way those aren’t actually tiny real bricks cemented together 😳

There is no way those aren’t actually tiny real bricks cemented together 😳

There is no way those aren’t actually tiny real bricks cemented together 😳

Finishing up the platforms with the ringbolts for the scuttle lids.  I also made a quick mock-up today of the fire hearth.  Unlike the Seawatch books I am deviating from the traditional stove.   I have built a lot of traditional iron stoves in my time.   Based on the original drafts and on the draft for the similar sloop Fly I am going with a brick fire hearth.   The contemporary draft is shown in the photos below.  You can clearly see the bricked up hearth.  I think it is a much more interesting fixture and its something I have never modelled before.  You guys can go either way...its up to you.  But I will only be making a mini kit for the fire hearth for the model.  This was actually very typical for sloops of this time period and I found a great deal of source info for these.
 
All of the brickwork is lasercut cedar.  The hood parts are thin boxwood sheet with laserboard hinges.   I will of course have to make another because I didnt take step by step photos.   I used a really easy and neat technique to weather those bricks.  I will detail that when the time comes.
 
The fire hearth isnt permanently added yet.   I will however glue the base onto the platform at this time.
 

Put that away! Pre-drill the holes and any number of tools, small ones can push them in. I’ve never found the need for a pin pusher, I have several and none work very well.  
 
To check the bulkhead fairing you need a batten, a long, narrow very very thin plank you lay along the bulkheads to see if runs smooth touching each one. Check out some of the more advanced models like my Cheerful and Winchelsea to see how it’s done. The Nelson is small, but learning these techniques will pay off later. 

As to are you doing it right, maybe, maybe not. Who cares, what you do wrong you can fix, how someone else does it serves as a guide to develop your own way.  Credit people when you can, but adapt and modify to make it fit and work for you. Before you know it people will be crediting you,

Well, I'm back at cutting out bulkheads.  I was able to get 7-8 of the rough cut out today.  I will get them all sanded up the lines after they are all cut out.  Bulkheads K-W and the forward most false keel piece had to be scraped.  The forward false keel piece didn't look quite right against the other 2 pieces and when I put the dry fitted assembly up against the plans, I could clearly see why.  Seems that the printer I used to print the templates did not print them to 100 scale.  I reprinted them all, checked the scale bar on the last page and everything is good now.  Just had wait another week for more plywood sheets.  So bulkheads K-W will have to be recut as well.  Not sure what went wrong, I used the same setting for the printer (same printer); only difference is the computer that was used to send the files to the printer (I printed them at work; don't tell my boss).  Anyways, all is good now and I am back on track.