US Brig Niagara by 6ohiocav - FINISHED - Model Shipways - Scale 1:64

[6ohiocav]

I sheepishly reenter the water with my fellow Niagara shipwrights.  I have been "lost at sea" for the last three years after my Niagara build (and as I later found my build log) took a raking broadside in a work bench accident causing damage to its stern and keel. More on that later, But I start with a short introduction.

 

I am an amateur woodworker in Northeastern Ohio with a keen interest in military history.  I am a true landsman, with no sailing experience.  I built styrene models as a kid, including Revel's Cutty Sark, and gained an interest in building ship models, albeit in plastic. In the late 80's after graduating from college, and with a misguided motion that I would have plenty of free time, I purchased a POB kit, the La Toulonnaise. My unsuccessful efforts to negotiate the poorly translated, and nearly non-existent instruction manual, coupled with my lack of proper tools and modeling skills, doomed the project from the start. I kept that unfinished kit (I hit a road block at the construction of the stern fillers) for many years.  I now regret that I must have thrown that kit away during one of my many moves and life changes. I sure wish I had it today.

 

In 2011, I rediscovered my interest in wooden ship building after a visit to a tall ships event on Lake Erie where I toured the Niagara. That fall, Model Shipway put the kit on sale, and alas. I found myself back at it. There was one big difference however, While surfing the Model Shipway site, I came upon the link to this Forum. This was a real game changer. I found build logs from expert modelers like Bahama Diver and others that were building the Niagara. While the Model Shipways Niagara has a pretty good instruction manual, the color pictures on this site and the ability to ask stupid questions gave me the confidence to forge ahead.

 

I started my build and the build log in January 2012. I completed the framing and bulwarks (and got past the dreaded stern fillers) by May of 2012. Then disaster! My bench table, an antique drafting table with a swivel top, somehow gave way, and my Niagara in its stern vice, and all of the material, tools and everything you can imagine we carry on our benches, was dumped onto the concrete floor. The fall crushed the stern fillers (of course) and broke off half of the keel.  Surprisingly, there was no other damage, but the mess was extreme. I had just enough energy to clean up the mess, but not enough to continue the build. 

 

Fast forward to today. I was in Boston in December and had the privilege to see the Constitution in dry dock. What an experience. The inspiration of witnessing such a beauty gave me the initiative to take my Niagara out of ordinary and get it back to the shipyard. Of course, I attempted to access my build log, and discovered my ship was not the only thing that took a raking broadside. It was gone by way of the big crash (the administrators need to use live oak to build their hard drives). Since all of my photos were on an old computer that is long gone, I thought the log was a lost cause.

 

I have been hard at work since January.  I fixed the damage, finished the bulwarks, planked the hull and the deck, built the guns and most of the deck furniture, and just about finished the masts and yards.  Here are some photos (forgive the poor quality) of where I am. Nothing is glued down, and is set in place just for the photos.

 

I wasn’t going to post a log, but guilt and finally some luck pushed me otherwise. Over the holiday, I got my camera out for a family picnic and lo and behold, the shots of my build log were still on the camera disc. Since I spend so much time getting tips and help from others logs, I felt compelled to give back. Over the next several weeks, I will be adding the old pictures and recreating the narrative (that is truly gone). And as I go forward, will humbly place myself along side my fellow Niagara builders for the end run.

 

[texxn5]

Hello Ohio, welcome back to the Niagara Club.  Good job repairing damage - can't tell.  Should you need any photos of the Niagara in Erie, I have an entire page with 3-400 pictures of the Niagara on my website in the Gallery Section:  US Brig Niagara.  Check it out if you need pictures - they are taken from a modelers "eye" and mostly the rigging and deck structures.  This will probably be my next build if I should chose to build another one.  Here's the link:  http://www.charleswmorganmodel.com

 

I'll be following along

 

John

[6ohiocav]

Here are some better pictures

[mtaylor]

Excellent recovery.  Looking at the photos, one would never know she had been the victim of a disaster.   Welcome back to MSW.

[6ohiocav]

Well Here goes.

 

After I put the frame together, I worked on the kit supplied filler blocks at the bow and stern.  I picked up a tip on this forum that I should add additional blocks.  That was good advice.  When it came time to plank, it provided a firm base to secure the curved planks.  I used balsa wood. It was easy to cut on the band saw, and easy to file down to size.  I used my dremel drum sander for rough work, and a flat file for finish.  Getting them to the right shape was a concern, but I found that once they were mounted to the ship, the frames acted as good guides for filing. It was not as daunting as I thought it would be.

 

Here are a few shots of the bow.

[6ohiocav]

I then built the stern frames and added filler blocks.  The stern frames went up pretty easily.  The kit supplied blocks however were a challenge, especially the "corner fill blocks." They are small with complex shapes, and since they are prominently positioned on the outside corner of the stern, must be done right.  The plans provide two dimensional -to scale- pictures, so I cut them out, and traced them to a small block of bass wood.  I carefully cut those on a jig saw, and when mounted, was able to file them to size.  As I found in nearly all of this build, I screwed up the first set, but did better on the second set. Practice makes perfect, or nearly so.

 

I also added additional blocks as I did at the bow.

 

Some photos.

[6ohiocav]

Time to fair the hull.  I would have never even thought of doing this at this time.  However, repeated suggestions on this forum emphasized how important this is when it comes time to plank the hull.  They were right.

 

The balsa filler blocks made it easy to pin some strakes to the hull at the kit supplied band marks.  From there, I marked the high and low spots on the bulkheads and added splints or filed them down. There was some work to be done, but overall, the kit supplied bulkheads weren't too bad.  I also added the required bevels on the fore and aft bulkheads.  Overall, a pretty easy process.  Here are some photos of the finished product.

[6ohiocav]

As I am "recreating" a build log that was started nearly 4 years ago, with only pictures and no narrative, I have to rely on my less than true memory.  As I moved on to the waterway and planksheer, it was at about this time that I made some critical decisions that affected the build then and now.

 

1. I decided I did not like the bass wood for anything other than planking the hull and bulwarks. It is too soft and does not keep an edge. I marveled at the work by the experts with some of the exotic woods they came across.  I have an abundance of seasoned cherry from trees I cut down on the farm and decided to use it for everything I could.

 

2. I decided to use cherry veneer strips for the deck.  I had a tube of 1/8 inch wide cherry veneer strips in the shop. I had viewed many bass wood planked decks that looked beautiful when laid, but less so when finished with stain and sealer. Bass wood is simply too soft, and like any such wood, trying to get a true stained finish to look good was too much of a challenge for me.  Even using pre stain sealers does not necessarily prevent a blotchy finish. My veneer strips however were extremely thin, so I decided to glue them to a thin sheet of birch plywood. While I decided to do this simply because of the aesthetics, I found laying the deck on a sheet of plywood "off the ship" was easy. I did add some height to the deck that I had to adjust for, but overall, a good decision.

 

3. I decided that every place where a two pieces with different paint colors met, I would paint them in advance, so that I would avoid masking and painting.  I thought that would save me time and allow a better look. This would end up being just a so-so decision. When I first laid the pieces down, they looked great and I did not have to do any masking.  However, what I did not take into consideration was how many nicks and dents would occur as the build continued.  Also, I cannot understand how the dust on my desk can be so darned destructive.  I must have corrosive dust here in Ohio, since it can mar the driest painted surface. In the end, the re-sanding and repainting to repair this damage probably did not save me any time. And adding more layers of paint on a surface than I wanted to also affected the look.

 

Here are some photos of the waterway and planksheer.  By the way, future Niagara builders beware.  The planksheer does not fit well.  It does not extend out far enough to lay flush with the outer bulkheads. Nearly every Niagara builder has noted this.  I did as well.  Since I had painted it in advance, it took additional time to sand off the edge and glue on extension pieces.

 

Here are some photos of the waterway and planksheer installation.

 

[6ohiocav]

On to the gun ports and sweeps.  I noticed that every gun port and some of the sweeps had at least one side affixed to a bulkhead top. So, I created wooden blocks in the shape of the square gun port, a trapazoid shaped one for the front port, and a small block for the sweep. I laid the block against the designated bulkhead and built the port around it. This method assured that the ports would be square and consistently sized. I did the same with the sweeps block. This tedious job, which as I look back on it took days to complete, was made easier with the block jigs.   

[6ohiocav]

Time to start planking the bulworks. And this brought me face to face with paint issues. Consistent with my decision to prepaint strakes with different colors that abutted each other before installation, I had to decide what colors to use. In my previous post, you will note that I prepainted the waterway and planksheer with the Model Export Gun Red Paint that I ordered with the kit.  As others have noted, the red paint is nearly orange-too bright for my eye. In order to darken it, I mixed in a few drops of black. That did not work.  Just a few drops of black turned it a muddy gray. scratch 1/3 of my red paint. In the second batch, I only put in 1 drop and got something that I liked. I then repainted the waterway and planksheer.

 

The green provide by Model Expo for the inner bulwarks was fine.  No need to do any mixing.

 

The yellow was a whole different issue. I have pictures of the original ship and the outer bulwarks are a dark yellow.  The paint kit does not provide anything even close. I searched my local hobby shop and purchased at least 6 different yellow paints before deciding on a Model Master acrylic "Yellow Zink Chromate"

 

The other decision I made was to glue all of the strakes onto the bulwarks from port to stern and then go back and cut out the gun ports and sweeps. I used a diamond tipped cutting bit for the dremel for the rough work and a flat file for finishing.  I had a small mini file that fit perfectly inside the small sweeps that helped clean them up.

 

Before I did all of this, I soaked all of the strakes and pinned them to the bulkheads over night to dry to fix the bends. Then I painted the whale strake flat black for the bottom, the first strake above that with the yellow for the outside. Then painted the first strake with green for the inside.

 

Overall, I was very satisfied with the result.

[6ohiocav]

Thanks John and Mark for checking in. Wow, someone is actually looking at all this.

 

John, thanks for the photo link.  I have actually viewed your shots on many occasions, as you have graciously posted them on the other Niagara logs.  I took some photos myself in 2011 but they are not nearly as good as yours.  Your photo collection is a fantastic resource.

 

Mark, I did not take any pictures of the damage caused by the table collapse. I have however posted the last photo that i took of the ship before the accident, and I suspect, this is the position of the ship in the vice when the table gave way.  You will note that it is sitting in a vice with the stern pointing down.  I used a marble tile to suction the bottom of the vice to.  That extra weight at the very end of the table, along with the humidity and heat swings in the shop probably caused the hand crank to loosen just enough for the front of the table to give way.  Three of the stern posts broke completely off together with all of the framing and the back portion of the keel cracked. The only bad thing was that I had a hard time finding all of the pieces among the huge pile of you know what.  Everything that was on that table was in a single pile on the floor.

 

In the end, it could have been a lot worse but at the time however, it was enough to take the wind out of my sails.  I is good to  have it back.

 

Darrell

[6ohiocav]

Next step was to finish painting the bulwarks, inside and out, and then line the gunports and sweeps with strip wood. I opted to size each lining seperately, number them to keep them straight, and then prime and paint them with the gun red before installing.  It took a week of tedious work. In the end, i did not like the finish, and to make matters worse, i marred and chipped the painted surface during the installation and clamping..... SO..... I ended up doing what I tried to avoid.  I had to sand the finished and painted bulwarks, inside and out (a daunting task) to make the linings flush with the walls, and repaint the whole thing over again, by hand. In the end, i would have been much better off installing the linings BEFORE I painted.  Lesson learned.

[6ohiocav]

And that finally brings me to 2016. When i picked up this project again, after being dormant for years, and realized my build log was gone in the crash, I figured I would simply plug away and gave up the idea of starting the log all over again.  Therefore, as I get closer to the present, the next few posts will cover alot of work but with only a few pictures.

 

First up, the overwhelming project of planking the hull. It ended up being the typical, think about the daunting hurdle for weeks, read everything I could get my hands on, nervously glue on the first strake, then get totally consumed with finishing. In the end, after I laid the last strake (which I did take a picture of for posterity), I sat back and had one of those "did I actually do this" moments.

 

Since the hull is painted (allowing all of the gaps to be filled and sanded), and single planked, I opted to simply lay the strakes in the recommended bands from the kit plans.  I did not taper many strakes, and heavily relied on steelers when necessary. It was a good exercise. When the time comes for a future build requiring a double planked hull where the paint and filler crutches are unavailable to cover up the work, I should be ready.

[texxn5]

Thanks Darrell, I'm glad they could be of assistance.  That's why I posted them, to benefit anyone building the model.

John

[6ohiocav]

I next moved on to the deck.  I decided to use 1/8 wide cherry veneer strips on a 1/16 thick sheet of birch plywood. I cut out the picture of the deck from the plans and used it to trace an image onto the plywood.  I then cut it out on the jig saw.  After a little bit of sanding, it fit good enough. With the plywood set on the ship, I took strips of the veneer and glued them down around the perimeter. This assured a perfect fit against the waterway.

 

Once the perimeter strips dried, I removed the plywood from the ship and went back to the bench.  I decided to use 4 inch strips on 1 inch centers. I marked the 1 inch lines and then ran a series of lines long way to act as guides.  I cut a pile of 4 inch strips and used a black sharpie to line the edges. On the hardwood cherry, the black ink penetrated just enough to simulate caulking.

 

I then started glueing them down using yellow wood glue. I was able to move at a pretty good pace and loved the look of the cherry. I was able to do the entire deck in an afternoon.

 

Once it dried, I punched nail holes with a puch pin and blackend the holes with a sharp No. 2 pencil. A good but gentle sanding (the veneer is paper thin) completed the process.

 

Using the veneer on birch plywood and laying the planks OFF the ship was a good decision. I recommend it.

[6ohiocav]

With the deck complete, time for some deck furniture.  That starts with the carronades and long guns. I painted all of the platforms and carriages.  then built a jig from the laser cut sheet to drill the holes for the rings. I again used one of my very small diamond tipped cutters for the dremel. I just put a measured hole in the jig and used it for the platforms. I drilled one hole and then flipped the platform over and drilled the hole on the other side

 

I also used the same jig to cut the notch for the buckled ring on the back of the carriage and the notch on each side for another set of rings.

 

I placed some photos to show how I made the rings.  I basically drilled a series of 20 holes in one of the kit supplied brass strips, inserted 20 rings, and then cut each off of the main strip.  It made it easier to handle such small pieces.  I then blackened all of the parts with Birchwood Brass Black ( a great product  and another great tip lifted from this forum).

 

For the rounded metal straps on the nose of the platform, I started with a 24 gauge black wire, made a tight circle, pounded it flat with a hammer, and then cut small sections to fit on the front of the platforms.  I then blackened that as well.

 

I painted the gun barrels with the kit supplied black paint.  I have an Iwata double action air brush that puts down a great finish.

 

I used bass wood strips for the quions. I cut the small triangles and put a small hole with a push pin in the back, and inserted the tip of a touthpick for the handle.

 

 

 

[6ohiocav]

and here are some photos of the finished product....times 20.

[6ohiocav]

I am switching between work that I did over the winter months and current work.  In February and March, I worked on the masts and yards. The Bowsprit was quite the challenge.  I did not take many pictures, and I am working on recreating some of the techniques I used for later posts.

 

For now, I worked on the chock rail and catheads over the weekend.  Since I am swapping out all non painted parts from the basswood to cherry, I had to recreate my own rails and catheads.  I milled some cherry strips, traced from the laser cut pattern, cut the parts carefully on the bandsaw, and sanded to a fine finish.  I cut the sheaves in the catheads very carefully with multiple drill holes and finished with an exacto knife.  As usual, I broke one, and had to start over. I am going pretty close to a 3 to 2 clip.  It always seems to take at least 3 tries to get 2 right.

 

Here are some photos.

 

 

[mikiek]

Darrell - it looks fantastic! I like your idea of doing the margin plank first in your planking. Also the plywood base. I used a frame and it caused me some additional work. I'm sure you got a much better fit than I did when you finally dropped it in.

 

Also, what a great idea for the carronade front bumpers. I need to look into that. Flattening wire is a technique that has been used for years.

 

We have a good fleet of Niagaras in various stages.  I'm sure we'll be able to help each other out.

[6ohiocav]

Mike,

 

Thanks for the love. However, this work is a cumulation of all of the tips and techniques I picked up by our fellow Niagara builders, and other model shipwrights on this forum. The talent here is unbelievable.

 

As a follow up, the picture I posted of the circular flattened wire used for the carronade carriages is misleading. I took the picture after I cut all of the metal bands, and the flattened wire I used for the photo was a scrapped piece that did not pass my quality control department (there is a lot of stuff in that pile). To get the right radius, the circle has to be tighter, about 50% so. Just a heads up.

 

I feel like I owe you a lot being that I have referred to your log repeatedly over the past several months. So I will try and give back.

 

Darrell

[mikiek]

I imagine the flattening technique requires some practice. However, it could be a big improvement over what I did for the few carronades I have completed. I was cutting a wide strip to a rough shape with metal shears and then grinding it down. The pieces came out OK but no 2 look the same.

 

Your woodworking skills are already shining. I'm excited for that and look forward to seeing what you do as you progress. I know at least a few of Team Niagara have very little (or in my case no) woodworking skills. Any tips you can provide in that area will be well received.

 

Keep it up.......

[6ohiocav]

Going back in time again, I thought I would post some photos of the hull and discuss the painting process. I learned long ago in my styrene plastic model days, that any great build can be ruined very quickly by an average paint job. My wood working experience has taught me much about stains, dyes and finishes, but paint can be a bit nerve racking.

 

I decided to paint my hull flat black. No green. My decision was based mostly on asthetics, and because the large model of the Niagara at the Presque Isle Museum has a black hull, and it looks great. I have seen some research on this topic posted on the forum, and I have to agree that the original Niagara Hull was not painted green. I of course realize that this kit is not of the original Niagara, but the replica ship recreated by the State of Pennsylvania in the 1980's. Yet, I cannot even find a photo of the current Niagara with a green painted hull.  It looks copper colored to me, and when I actually toured the ship years ago, I never even thought to look at the hull paint, even if I could have seen it below the water.

 

So, Master Modeler (MM) flat black was the choice. That brand was chosen for two reasons. First, it is a good quality modeler paint and readily available. More importantly, it fit my plan. I have an Iwata Eclipse air brush.  It is a great product.  I recommend it. However, spraying large surfaces with a fine airbrush can be a bit tedious. What I have done is to use commercial spray cans for rough coats and then the airbrush for the final finish coat. I was able to purchase a small can of MM flat black and a small MM bottle that allowed me to accomplish this. 

 

I did not take any photos of the hull during the prep work. I carefully masked off the painted bulwarks, inside and out. I then sanded the planking and borrowing a great idea from XKEN from his Niagara build, used an automotive glazing putty to fill in the seams. It goes on smooth, dries quick, and is easy to sand away (in fact, almost too easy, so be careful). I followed that with a finish sanding and a coat of MM Gray primer from a can. The primer will reveal any defects, so a little more glazing here and there, and then another coat of primer. After the surface was acceptable, which for me, required quite a bit of sanding to reveal the plank edges, I was ready for the paint.

 

I used two coats of flat black from the MM can for the initial coats, being very careful not to over spray the surface (commercial spray cans emit large amounts of paint). I used 600 grit sand paper for light sandings in between, and then went to the airbrush for the final coat.  I used the MM paint from the bottle, with about a 50/50 paint to thinner mixture for that last finish coat.  Despite my fears, the hull turned out really good.

 

Here are some photos of the final product. 

 

 

[6ohiocav]

This is probably a good time to share something with my fellow ship builders. After I finished planking the hull, and sanded and painted it, I could not get over the new feel of the ship.  For months I had been handling this wooden frame with multiple sharp edges and such.  And now, a smooth shaped surface designed to cut through the water to beat any windward challenge.  I could not get over the feel and the weight of the ship. Holding onto it created a completely new sensation.

 

Forgive me if this sounds a bit corny but I also had to overcome the strong urge to float that baby in the bath tub, but my son disavowed me of that crazy idea.

[mikiek]

Doesn't sound corny in the least. I had the same experience, made a few comments to that effect. She felt heavier and looked bigger.

 

I too use the Eclipse airbrush and agree, out of the box the .35 needle is purposed more for detail than coverage and I really didn't want to change that. . Iwata does offer a crown tip that helps give a wider pattern.

[6ohiocav]

Reaching back in time in a continuing effort to bring this log up to date, I have some photos and narrative of the experience of building the masts, yards and bowsprit.

 

For the masts, I opted to go with square stock that I could turn on my mini lathe. And for the Niagara, that meant dealing with all of the various octagon portions of the masts and yards. At first, I thought that would be easy enough. We always plane down the corners of our stock creating a rough octagon shape before we mount it in the lathe just to take the stress off of our gouges. So I thought I would simply do the same with the square mast, and then turn the remainder round to get it into shape. The problem though was the small size and the precision necessary for my keen eye. Getting an acceptable true octagon shape was an incredible challenge.  Nothing from my wood working experience worked. My table saw with the blade at 45 degrees wasn't going to do it.  I took a short glance at that and realized that would be a waste of time. I tilted the table of my band saw to 45 degrees, and actually ran a few pieces of scrap through that and a temporary fence I made and realized that the cut could not be kept true enough. My octagons had waves. I even mounted a 45 degree router bit on the router table, and ran some stock through that.  It actually worked the best, but to be honest, it was just not safe enough for me to feel comfortable.  And I was using material for the main masts, the largest stock and this was just too small.

 

So, I had to resort to the tried and true method of simply doing it by hand. Something that I am finding to be the case in most of what I have done on this ship. In the end, it actually was not too bad.  I had to purchase a Nova 4 jaw mini chuck for my lather to accept the small stock. After mounting,  I marked the stock for where the round parts and octagon parts were, and turned the round parts to the proper diameter. I then took a flat file and began filing the square areas designated to be octagon shaped. My Jet mini lathe helped me with this.  It is equipped with an indexing  screw, which when pushed in, locks the chuck firmly in place. That would allow me to line up the area to be filed to the very top of the stock, and keeping the file level at the horizontal, I would carefully file down the edges.  Once I filed off a small amount of the first corner, I simply reset the index screw for the next corner, and slowly worked my way around the entire piece.  Once the corners were knocked down, I worked on the flat surfaces, and together brought all down to be flush with the rounded portions.

 

The process has worked pretty well. I have used this for all of the masts and yards. I spent a 3 weeks in April just working on them, and still don't have them done.  Working on my lathe however is actually fun, and working with such small stock has been educational. I have never turned any table legs this small! ... or at least ones that I would want to sit on.

 

Here are some photos I took while turning one of the top gallant masts, THE smallest one, with 3 very fine octagon shapes. In the last photo of the final product, the octagons are hard to see, but trust me, they are there.  

Edited November 22, 2016 by 6ohiocav

[6ohiocav]

Mast and yard material

 

Since I decided to forego using the kit supplied round stock for the masts and yards, I had to decide what to replace that with. For the lower masts, I wanted a light colored wood that I could stain.  All the tops and yards would be made out of my cherry stock.

 

I experimented with a hard maple for the lowers.  After it was turned, I found it to have to much grain.  Following a tip from this forum, I decided to try some holly.  I was able to pick up a single short board at my local Amish wood supplier.  I have never used holly - indeed - did not even know you could find any.  It is very white, just what I was looking for, and no appreciable grain.  While it was pricey, it was a dream to work with.  While not as tough as hard cherry, it turned beautifully and filed true.

 

Again, I started with square stock, turned the round portions, and then filed the large octagon at the base.  At the top, the mast is square, and gently tapers to a square notch. I created the taper by carefully marking the mast, and removing the material on my bench disc sander with 400 grit paper.

 

The finished holly is stunning. The pictures do not do it justice.  I will be anxious to see how it looks after a few coats of finish.

[6ohiocav]

In reviewing my last post, I realized I added a photo with a picture of one of my top masts that I had to subsequently scrap (an oft occurrence). For those of you that are familiar with the Niagara plans, the portion above the basket is square. I missed that on my first attempt and went on my merry way and turned it round.  Off to the scrap heap.  In the last photo, you will see the top mast with the proper square portion above the basket.  By the way, I filed the basket to the tapered octagon shape the same way I did the other octagons and the square portion above that had to be free handed on the band saw. I ruined two fully turned and finished top masts trying to get that right. In all, I had to make 7 top masts to finally get 2 right.

[6ohiocav]

The bowsprit and boom.

 

the ultimate challenge!

 

I have to be honest when I say I spent months thinking about how to create the Niagara bowsprit. It has a very complex shape. The top is totally flat with no taper. The bottom has two tapers, one at the base and then one at the end. At the very base is a notch and then about the first one third of the overall length is a series of octagons. From there going outward, the sides and bottom are rounded with a slight taper. That all ends with a full tapering octagon.

 

My first idea was to follow along with the process I used for the masts - mark off the square portions and file the octagons and  turn the round portion on the lathe. That would be easy enough.  The problem however was that I had to then figure out how to sheer off the top to create the flat non tapered surface. That had to be done after the turning, and figuring out how to create a jig, or special fence to use with the saw to create that true flat surface we beyond me.

 

Once again, the only way was to do it by hand. I started with a square stock of cherry. The first task was to create the tapers.  I cut out pictures of the bowsprit from the plans and traced the lines on the stock and carefully did the tapering on my bench disc sander. Not too bad, but very delicate.

 

From there, I mounted the piece in the lathe and filed the octagons using my indexing screw. Again, I lined up the surface to be filed on top and kept a horizontal level with the file. After the octagons had been cut, I had no choice but to file the rounded surface with a file. I marked the very top (where the surface has to remain flat) with horizontal lines to make sure that I did not touch it with the file.

 

The jibs were turned on the lathe. They also have their share of octagons.

 

The bowsprit was probably the only thing I actually did from start to finish and got it right the first time.  I finished the bowsprit with bass wood steps and chocks.  I used cherry to create the bees (traced them from the plans and cut on the band saw).  I also molded the iron band from the kit supplied brass and blackened it.

 

the darn thing turned out so good, I am adverse to painting it the required black.  Any suggestions out there on the bowsprit?  paint or no paint.

Edited November 22, 2016 by 6ohiocav

[6ohiocav]

Mike,

 

I am going to look into the suggestion of the crown tip for the Iwata.  I had no idea that was available. thanks for the tip.

 

Darrell

[mikiek]

I admire your precision on the small bowsprit pieces. Very uniform, good sharp edges!