Jump to content

Recommended Posts

  • 1 month later...
Posted (edited)

The Base

 

Happy Hoidays!

 

Decided on a Cherry Hardwood base with a light finish (essentially natural), to contrast with the green hull.  To determine the base length and width, measured the length and width of the model and added 3” to both, base is 12” wide by 36” long.

 

Had already a piece of Cherry milled lumber finished to 4/4 (1”), so cut it to the base dimensions.  Rubbed down the piece with 0000 steel wool.  As the base will be cased, it will not be touched, finished with Howard Feed and Wax, Beeswax and Orange Oil.  Flooded the surface, let absorb 20 minutes, wipe down, and repeat.  It’s also a quick way to finish wood.

 

IMG_1951.thumb.jpeg.dd028f7ab29759c02797a03caad986e0.jpeg
 

 

Drilled two 1/4” holes in the base 12” apart.  Pedestals by Bluejacket with 3 1/2” #10 mounting screws.  Drilled out the pedestal bore slightly to accommodate the screws.  Stacked the base board on pieces of 2” x 6”, placed the model on blocks, with a couple of cradle blocks - so the beast doesn’t roll, the model is slightly higher than the pedestals.  Installed the mounting screws from below the base, through the pedestals and into the pre drilled holes in the hull.  Just before final tightening removed the blocks and rested the model on the pedestals.

 

IMG_1952.thumb.jpeg.d89e219ed2b7e1ee3499fb6e756b1023.jpeg

 

Here she is.  I’ll take her out of the shop, while I build the case.  Once the case is done the base will be dropped into it.

 

IMG_1960.thumb.jpeg.a6254a3760c46b05d56b96ee246ec180.jpeg

 

 

 

Edited by ERS Rich
Posted

Base Frame

 

Milled the frame components from 4/4 rough Cherry.  Base moulding is 1 7/8” high, just under 1” thick.  Routed a Roman Ogee edge on the router table.  Mitre cuts were made on the table saw with an Incra fence.

 

IMG_1969.thumb.jpeg.85bdaeb86456854f5d55b4edbc8663d1.jpeg
 

Glued up the frame, square makes sure of the alignment.

 

IMG_1970.thumb.jpeg.ede923f10d25f689f85ae9e78d9f1733.jpeg

 

Case frame will be made from 1/2” square stock.  Here is the table saw setup to cut the stock from the rough.  This picture shows cutting the 1/8” deep groove for the Lexan.

 

IMG_1971.thumb.jpeg.47361b5fd0f09d6292b4b361301404c6.jpeg

 

Stacked up the case components against the base moulding, 1/2” square strip on bottom under 2 short blocks representing the base, and 1/2” square grooved strip on top representing the case frame above the base.  Lucked out, stack is flush with top of base moulding.

 

IMG_1972.thumb.jpeg.5e88d79baa504fe931ca6db8c560d9a2.jpeg
 

Under the base will be 4 blocks screwed to the moulding with holes to allow screws into the base.  There are also 4 corner blocks.

 

IMG_1973.thumb.jpeg.7ad8f093b63da3d5f4efae87ac1ec772.jpeg

 

To remove the tool marks, sanded the frame with a random orbital sander - 220 grit.   As before, finished the Base Frame with Howards Feed and Wax Oil and Conditioner,  Beeswax and Orange Oil.  Added felt pads to corner bottoms.

 

Here’s the model in the frame.

 

IMG_1974.thumb.jpeg.10a7b6da5d1447a4660b5801d7cd951f.jpeg

IMG_1975.thumb.jpeg.121e19d79b52bc0bc18a1ca3384433c7.jpeg

 

 

 

 

 

Posted

Case Frame

 

The case frame members are made of 1/2” square Cherry with grooves cut with the table saw.  Grooves are centered on the face of the member and 1/8” deep.  The posts and top pane frame members have two grooves.  The bottom members one.

 

IMG_1981.thumb.jpeg.48d35f36414505ad0238daf31863fb8e.jpeg

 

The bottom members have tenons cut to fit the groove.  The Burns saw is setup to cut the tenons.  Joints will be pin nailed.

 

IMG_1979.thumb.jpeg.3951993e6f39438e000e42d095a614a6.jpeg

 

The post sits on the base top and is supported on two sides by the base moulding.  
 

IMG_1980.thumb.jpeg.78665c2ac614b0001fe8d5e5fc497ea0.jpeg
 

The top panel has mitre corners, that will be glued and supported with metal corner braces.  There is a cross piece across the middle.

 

IMG_1982.thumb.jpeg.1b961527afbf036e0dc310aff62cf7b2.jpeg

 

Here the frame is dry fitted.  Next is cutting the Lexan panes.  Happy Holidays!

 

IMG_1983.thumb.jpeg.aa2ef40e7da99fb12318e7d62717f4c3.jpeg


 

 

Posted (edited)
On 12/21/2023 at 10:10 AM, yvesvidal said:

Your work is fantastic.

Thanks Yves, I’m a cabinet maker, once had a business, and am fortunate to have the equipment.

 

Hand tools could be used to make the base and the base frame - with moulding from a hardware store.

 

The frame groove could be made with a hand router.  Check this out from Lie-Nielson Toolworks in Maine.  But it is a little tedious.

 

If you don’t have a tablesaw, possibly you could access one by taking a woodworking class.  Or approach a local cabinetmaker/shop.

 

Have a good holiday season.

 

 

 

 

Edited by ERS Rich
  • 3 weeks later...
Posted

Completing the Case - Displaying the Model

 

Last steps are to cut the Lexan and assemble the case.  Used a Festool track saw to dimension the Lexan.  Assembled the case and moved her out of the shop into the family room.  Thanks for following along and Happy New Year!
 

-Rich

 

 

IMG_1984.thumb.jpeg.7d8a123a568c1c42f6048ebe4bd7d88c.jpeg

 

IMG_1999.thumb.jpeg.e90c015b1f182d1746730beb5ad09106.jpeg
 

IMG_1994.thumb.jpeg.45d72d679cba7ec3c0cea3ff60798dca.jpeg

 

IMG_1995.thumb.jpeg.6c3b16abd32a4c696e6ac71aa0e4a29c.jpeg

 

IMG_2002.thumb.jpeg.ba378fcbcef23951e2e210b045807b2f.jpeg

 

 

 

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Recently Browsing   0 members

    • No registered users viewing this page.
×
×
  • Create New...